Open Pit Mining, Mineral Processing, 1
Materials Handling
Program
TK
A company
of ThyssenKrupp
Technologies
ThyssenKrupp Fördertechnik
2 ThyssenKrupp Fördertechnik –
from plant design to financial engineering
Competence
The mining and extraction of Planning and construction of ❐ Planning and consulting ❐ Projectmanagement
raw materials and minerals mining and materials handling Preliminary studies
- such as coal and ore - the systems - from individual units Profitability and ❐ Procurement and
movement of earth and over- to turnkey plants. Assuming feasibility studies production
burden, the handling, con- overall management and Conceptual design In-house and outsourced
veying, lifting and transporting responsibility, functioning as Projecting manufacture (also local)
of bulk and piece goods, as cooperation partner, in a joint Mechanical engineering
well as their storing, homogeni- venture or consortium, as ❐ Technical services Structural steelwork
zing and processing - for supplier. Raw material analyses Electrical equipment
example crushing, classifying, Crushing tests Hydraulic equipment
milling, drying and filtering - From planning and projecting, Geological investigations Pneumatic equipment
that is what ThyssenKrupp engineering, production and Mine planning Pre-assembly
Fördertechnik takes as a installation, right up to exem- Quality assurance system
challenge to be met with the plary field back-up and service, ❐ Research and according to
best ThyssenKrupp Förder- more than 2,700 employees at development DIN EN ISO 9001
technik has to offer for ThyssenKrupp Fördertechnik Acceptance testing
efficiency and reliability. world-wide are aiming at the ❐ Engineering
same goal. Overall and detail planning ❐ Shipment
Design to any country worldwide
Documentation
❐ Construction and
assembly
Overall execution
Supervision
Commissioning
3
At a glance
❐ Services
Maintenance, Repair
Rejuvenation
Spare-parts service
Training
❐ Financial engineering
Short, medium and
long-term financing
concepts
Arrangement of national
and international credits Business Unit Business Unit Business Unit
Compensation Mining Processing Materials Handling
Barter
Profitability analyses Open pit mining systems Mobile and semi-mobile Complete stockyard and
Giant bucket wheel excavators crushing plants for cement, handling systems for bulk
Bucket wheel excavators limestone, gypsum materials
Spreaders Processing plants for hard rock Bucket wheel reclaimers
Beltwagons Stationary crushing plants Scraper reclaimers
Tripper cars Drum reclaimers
Gyratory crushers
Overland and curved Blending equipment
KUBRIA® cone crushers
conveyor systems Stackers
Jaw crushers
Stationary, relocatable and Belt conveyors
Impact jaw crushers
shiftable belt conveyor “Rollgurt“ Tube conveyors
Hammer crushers
systems
Hammer mills Coal handling plants for
Auxiliary equipment
Impact crushers power stations
Transport crawlers
Impact mills
Fertilizer handling plants
In-pit crushing and conveying Roll crushers
systems for ore, overburden, RollSizers Port handling systems
coal Screening plants Ship loaders
Fully mobile in-pit crushing Apron feeders Ship unloaders (continuous
plants Vibrating feeders and grab)
Magnetic separators Luffing slewing cranes
Drying plants Wagon tipplers
Grinding plants Railroad car loading and
Vacuum belt filters unloading stations
Components Plow feeders
Cable cranes for dam
construction
Gear boxes/drives
4 Open pit mining systems and equipment
– the most economic solution for modern mines
Wherever earth, overburden, most demanding tasks: bucket Substantial contributions to
coal, lignite, ore, phosphate wheel excavators in all sizes the development of economic
and limestone needs to be and configurations - from in-pit crushing systems for
mined, moved, stacked or giants in a “world of their own“ overburden, ore and coal made
tipped on a large scale, down to the “ordinary“ ThyssenKrupp Fördertechnik
ThyssenKrupp Fördertechnik magnitudes of the compact one of the leading suppliers
continuous mining systems are BWEs - are the first stage in the in this field. Fully mobile in-pit
involved in no small way. The mining operation. They pass crushing plants are the latest
range of available machines their loads on to large-scale or example for the company’s
and techniques can only be overland conveyor systems to innovative engineering.
classed as universal, be carried to spreaders for
pacesetting and dumping, backfilling or to the It is not just the machines, but
comprehensive. further processing. Cross-pit moreover the combination of
spreaders represent interesting machines, expertise and know-
ThyssenKrupp Fördertechnik alternatives for economic how that has made
open pit mining equipment mining methods. ThyssenKrupp Fördertechnik
provides the solution for the the leading partner for open pit
operations worldwide.
5
Semi-mobile crushing plant Semi-mobile crushing plant Compact bucket wheel excavator Semi-mobile crushing plant
Overland conveyors Shiftable belt conveyor Transport crawler
Fully mobile in-pit crushing plant
Giant spreader
Compact bucket wheel excavator
6 Mineral processing –
crushing, screening, grinding, drying and filtering
ThyssenKrupp Fördertechnik
mineral processing - for a
complete range of systems
based on exemplary
technology and know-how built
up in many decades of close
cooperation with our customers.
Whether direct at source or at
the point of further handling,
mineral processing is always
an essential part of extraction,
industrial preparation and
refining of bulk materials. All
kinds and sizes of crushers are
constantly proving their value
crushing hard rock, limestone,
coal, ore and overburden in
open pit mines and quarries,
and many other places.
For each of the manifold appli-
cations special crusher types are
available which our engineers
have improved and adapted to
their respective duty. They are
core components of state-of-
the-art installations and form,
along with other components,
tailored and efficient processing
systems in stationary, mobile,
semi-mobile or movable units.
High-capacity components for
thermal drying of bulk materials
- from impact dryers to rotary
dryers, mills, air separators and
vacuum belt filters for dewate-
ring of all types of suspensions -
round off the product line.
Various pre- and after-sales ser-
vices meet all of the customers
requirements, ranging from
planning and design to the sup-
ply of spare parts, components
and wear parts, from new or
overhauled plants to commissio-
ning, maintenance and training.
7
Mobile crushing plant Mobile crushing plant Vacuum belt filters
Jaw crusher
Linear vibrating screen
Linear-Grizzly-Feeder Semi-mobile crushing plant Mobile crushing plant
Stationary impact crushing plant Gyratory crusher
Jaw gyratory crusher RollSizer
Gyratory crusher
Granite processing plant
Hydro-cyclones Vacuum belt filter for coal dewatering
Semi-mobile crushing plant
Semi-mobile crushing plant
8 Materials handling –
loading, unloading, stockpiling, blending, transporting
The transport, storage, bene- plants and power stations. And and floating conti-unloaders
fication and handling of bulk it is complemented by a state- that do away with expensive
material and piece goods are of-the-art range of bucket quay installations are all
links in the chain of materials wheel reclaimers, blending and examples of our innovation in
handling. For decades now, reclaiming scrapers, stackers, R&D and the continual effort
ThyssenKrupp Fördertechnik belt conveyors, shiploaders put into finding ever-better
has been planning and and ship unloaders. solutions for ageold problems.
installing materials handling
systems to provide optimum Specialized handling technique, Countless reference installa-
and economic solutions. such as for hydro-electric dam tions in all parts of the world
construction, are catered for are the proof of what has made
This includes the planning, pro- with a range of cable cranes. ThyssenKrupp Fördertechnik
jecting, production and installa- the world’s most experienced
tion of complete handling Continuous “green“ shipun- and reliable partner in
plants and systems for ports loaders, “Rollgurt“ belts for materials handling.
and stockyards, industrial dust-free transport of materials
9
Continuous ship unloaders Uncovered circular blending bed Shiploader Combined bucket wheel stacker/reclaimer
Drum reclaimer Wagon tippler
Grab unloaders
Coal terminal
Wagon tippler Pipe conveyor
Portal scraper Cable cranes
10 We're as close as the nearest telephone
Domestic
ThyssenKrupp Fördertechnik GmbH
Altendorfer Straße 120
D-45143 Essen
Postfach 10 22 51
D-45022 Essen
Tel.: +49 (0) 2 01/828-04
Fax: +49 (0) 201/828-2566
E-mail:
[email protected] 11
Abroad
Business Unit Australia Chile Russia/ C.I.S.
Mining
ThyssenKrupp Materials ThyssenKrupp Ingenieria Chile Ltda. ThyssenKrupp AG
ThyssenKrupp Fördertechnik GmbH Handling Pty.Ltd. Nueva de Lyon 72, Oficina 1501 Representative Office
Altendorfer Straße 120 Level 2, 25 Cedric Street, Providencia, Santiago de Chile Russian Federation
D-45143 Essen Stirling, WA 6021 Tel.: +56 2/2 44-22 99 Intern. Trade Center, Office 1209
Postfach 10 22 51 Tel.: +61 8/92 00-00 00 Fax: +56 2/244-21 33 Krasnopresnenskaja nab. 12
D-45022 Essen Fax: +61 8/92 00-00 44 E-mail:
[email protected] 123610 Moscow
Tel.: +49 (0) 201/828-04 E-mail:
[email protected] Tel.: +7 4 95/2 58- 20 74
Fax: +49 (0) 201/828-45 10 Fax: +7 4 95/2 58- 20 76
E-mail:
[email protected] France E-mail:
[email protected] Brazil
Business Unit ThyssenKrupp KH Mineral SAS
Processing ThyssenKrupp Fördertechnik Parc Industriel Sud-ZI Neuwald South Africa
Latino Americana 1, rue René François Jolly -
ThyssenKrupp Fördertechnik GmbH Razão Social: Polysius do Brasil Ltda. BP 70537 ThyssenKrupp Materials Handling
Schleebergstraße 12 Condomínio do Edifício Colúmbia 57205 Sarreguemines Cedex A division of ThyssenKrupp
D-59320 Ennigerloh Rua Ceará no. 1.566 - 8° andar Tel.: +33 3 87/98-73 73 Enineering (Pty.)Ltd.
Postfach 14 63 Bairro Funcionários Fax: +33 3 87/98-89 18 71 Nanyuki Road,
D-59306 Ennigerloh CEP 30.150-311 Belo Horizonte - MG. E-mail:
[email protected] Sunninghill 2157
Tel.: +49 (0) 2524/30-0 Tel.: +55 31/32 63-39 00 P.O. Box 1636
Fax: +49 (0) 2524/2252 Fax: +55 31/32 63-39 90 Gallo Manor 2052
E-mail: E-mail: India Tel.: +27 11/2 36-10 00
[email protected] [email protected] Fax: +27 11/2 36-11 25
ThyssenKrupp Industries India Pvt. Ltd. E-mail:
Business Unit P.O. Bag No. 22
[email protected]Materials Handling Canada Pimpri, Pune 411018
Tel.: +91 20/27 42-54 61
ThyssenKrupp Fördertechnik GmbH Krupp Canada Inc. Fax: +91 20/27 42-53 50 USA
Ernst-Heckel-Straße 1 405, 1177-11th Avenue S.W. E-mail:
D-66386 St. Ingbert-Rohrbach Calgary, Alberta T2R OG5
[email protected] ThyssenKrupp Robins Inc.
Postfach 42 60 Tel.: +1 4 03/2 45-28 66 7730 East Belleview Avenue,
D-66377 St. Ingbert-Rohrbach Fax: +1 4 03/2 45-56 25 Suite 404
Tel.: +49 (0) 68 94/599-0 E-mail:
[email protected] PR China Englewood, Colorado 80111
Fax: +49 (0) 6894/599-4 68 Tel.: +1 3 03/7 70- 08 08
E-mail: ThyssenKrupp BulkTec Trading Fax: +1 3 03/7 70- 82 33
[email protected] (Beijing) Ltd. E-mail:
Unit 6A, 22/F, China Life Tower
[email protected] 16, Chaoyangmenwai Avenue
100020 Beijing
Tel.: +86 10/85 25-29 99
Fax: +86 10/8525-21 81
12
05/1/1001 e8 070810 T
ThyssenKrupp Fördertechnik GmbH
Altendorfer Straße 120
D-45143 Essen
Tel.: +49 (0) 201/828-04
Fax: +49 (0) 201/828-25 66
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