Quality Function Deployment
Douglas M. Stewart, Ph.D. University of New Mexico
Quality Function Deployment (QFD)
A Means of integrating the design process
Voice of the Customer Priorities of Marketing Product design knowledge of the Engineer (Production Planning and Design)
House of Quality
Interrelationships
Technical requirements Voice of the customer Relationship matrix Technical requirement priorities
Customer requirement priorities
Competitive evaluation
3
Quality Function Deployment
technical requirements
component characteristics process operations quality plan
4
Building a House of Quality
Gather customer attributes (in the words of the customer) Group attributes logically Assess relative importance of the attributes
Building a House of Quality (2)
Assess competitive performance on the attributes Describe product in terms of engineering characteristics Detail influence of engineering characteristics on customer attributes Detail interaction between engineering characteristics
Using the House of Quality
Prioritize on attributes that we do poorly on, or where we might increase our lead Determine what engineering characteristics strongly influence the desired attribute Check for adverse interactions and weigh tradeoffs Set target levels (not ranges) Link to lower level houses Parts characteristics Key process operations Production requirements
Problems With QFD
Matrix is too large
Prioritize on important attributes Analyzes independent subsystems independently
Customer priorities not clear
Consider segmenting market
Problems With QFD (2)
Customers stated preferences and actions differ
Use revealed preference techniques if you suspect a problem
QFD is messy
Not QFD, but rather the interaction between diverse groups is cause Stick with it, the results are worthwhile