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Biogas and Biodigester FAQs Guide

This document provides answers to frequently asked questions about biogas and biodigesters. It discusses what biogas is, what a biodigester is and how it processes organic material to produce biogas. The document outlines what materials can be used to feed a biodigester, typical biogas production capacities, different biodigester styles, factors affecting biogas production like climate and pH, common problems that reduce biogas production, and how to use the digested waste.

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100% found this document useful (9 votes)
15K views13 pages

Biogas and Biodigester FAQs Guide

This document provides answers to frequently asked questions about biogas and biodigesters. It discusses what biogas is, what a biodigester is and how it processes organic material to produce biogas. The document outlines what materials can be used to feed a biodigester, typical biogas production capacities, different biodigester styles, factors affecting biogas production like climate and pH, common problems that reduce biogas production, and how to use the digested waste.

Uploaded by

generic88
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

Biogas and Biodigester FAQ's

What is biogas?

Biogas is a gas produced by anaerobic digestion (in the absence of oxygen) of organic material,
largely comprised of methane (about two-thirds). Biogas is often called "marsh gas" or "swamp
gas" because it is produced by the same anaerobic processes that occur during the underwater
decomposition of organic material in wetlands.

What is a biodigester?

A biodigester is a tank that processes the organic material that produces biogas. A biodigester can
come in different shapes and sizes, depending on the needs of the people using it and the local
possibilities in building materials. Come see the biodigester design that the Santa Fe Women's
Group used.

What material can I use to feed a biodigester?

In theory, any organic material can be decomposed anaerobically to produce biogas, but some
materials work better than others. In general, materials need to be rich in energy and easily
digestible. Manure works very well, coming from cows, pigs, or horses. Biodigesters can be
fashioned from septic tanks, but the waste production is often not enough to produce enough
biogas, and cleaning agents (bleach etc.) kill the anaerobic bacteria necessary for digestion. Plant
material can be used, but acidic matter should be avoided, for they disturb the anaerobic
processes. Plant matter is also often low-energy and slow to digest, creating a number of
difficulties for digesters relying solely on such material.

What is the production capacity of a biodigester?

This is probably THE MOST frequently asked question, and is the most difficult to answer for the
following reasons:

• Biogas production is best measured by scientific processes not common in rural Costa Rica
and with tools not available in rural Costa Rica (sorry)
• Biogas production varies with the type of material you use to feed the biodigester
• Biogas production varies with the temperature of the mixture inside the tank
• Biogas production varies with the acidity or alkalinity of the mixture inside the tank
• Other factors, such as defects in construction, can make true measurements of biogas
production very difficult

To give an answer, though, the best estimate I can give is what I've measured in cooking time for
the biodigesters that we have here in Santa Fe. Biodigesters here that measure 1.9 meters X 1.5
meters X 3 meters, that work well, will produce about six hours of cooking time daily. This should
be sufficient for all the cooking for a large family.

Are there different styles of biodigesters?

Yes. There are many different styles of biodigesters. The Santa Fe Women's Group used a style
that in Costa Rica is known as "media bolsa," consisting of a large underground tank that is
covered by a large, inflatable plastic sheet. Another style used in Costa Rica is called "salchicha"
('sausage' in English), consisting of a plastic bag spread out in a ditch with tubes attached at each
end to put in and take out the organic material. I am very interested in this style and will make a
page describing the instructions if I get the chance to build this type of biodigester.

How does climate affect biogas production?

Tropical climes generally have no problems with temperature because the anaerobic bacteria
thrive in higher temperatures. If you live in a more temperate climate, you may need to heat the
tank during colder months. If temperatures within the tank reach temperatures below 20°C, the
biogas production slows down. Under freezing conditions, you will not have digestion—only a big
popsicle.

What is the most cost-efficient way to create a biodigester?

This will depend largely on the supply of certain materials that you have in your area. If you have
access to affordable cement, I would recommend that you make a tank with cement. However, if
you have very clay-like soil, you can maintain a biodigester tank in pure dirt with minimal draining.
In April of 2006, this biodigester that the Santa Fe Women's Group built costed 161.000 colones,
around $310 US at the time.

My biogas production has dropped quite a bit. How do I figure out what's wrong
with my biodigester?

There are a number of things that can affect the biogas production in a biodigester.

Biogas leaks
If there is very little biogas, there may be a leak somewhere. If you are using water to seal the
tank, make sure that water levels are sufficient enough to make a strong seal. In a biodigester like
the ones the Santa Fe Women's Group made, if there are no problems with the water levels, you
should check the plastic to see if there is a hole. With two or three people, you can remove the
PVC frame from the plastic and hold the plastic up to sunlight to spot any holes that may have
formed. If you don't find any holes, you can then check the PVC tubing that carries the biogas to
the kitchen. To do this you can fill the tubing completely with water to see where, if anywhere,
water is leaking through.

Temperature problems
As stated before, if temperatures reach below 20°C, you will experience a drastic decrease in
biogas production. If this is the case, look to adapt a heating system to your biodigester.

Problems with the biodigester's pH


The pH in the biodigester tank should be as close to neutral (7) as possible. Since the anaerobic
processes in a biodigester produce acids, the most common pH problem is one of acidity. If you do
a simple litmus test on the biodigester's contents and the result is below 7, you should add a small
amount of lime to normalize the tank's pH. Since excessive amounts of lime will not be soluble in
the mixture and may harm the bacteria, you should never exceed a lime concentration of 500mg
for every liter of mixture in the biodigester tank.
Other problems
There are a number of other problems that can arise during the life of a biodigester. To investigate
problems, it is best to think back to the basics of what makes a biodigester work (organic material,
strong water seal, warmth) and eliminate anything else that could possibly harm its functioning. For
example be careful not to introduce unnecessary chemicals into the tank, and try not to use
livestock that has recently been given antibiotics or other medications, for these chemicals present
in the manure may cause damage to the bacteria in the biodigester tank. Also, make sure to use
non-corrosive materials for the structure of the tank. Cement and plastic cause no harm to the
mixture in the tank, but metals should be avoided for use in the tank, or any of the tubing through
which the biogas travels.

Why does the gas not escape from the biodigester tank?

In the biodigesters that the Santa Fe Women's Group made, there are small openings for the
entrance and exit of waste material through which small amounts of biogas can escape. However,
a vast majority of the biogas escapes through the surface of the mixture inside the confines of the
plastic that covers the tank. Any biogas that escapes is negligible.

Why put steel wool in the biodigester tubing?

Steel wool (about three pieces) is placed in the tubing that carries the biogas to the kitchen in order
to filter out impurities in the biogas. Biogas often contains elements that can stain the bottoms of
pots and pans. Steel wool is not necessary, but is recommended.

How do you remove the digested material from the biodigester?

If the mixture in the tank is at the same level of the exit tube, anything introduced through the
entrance tube will force the same volume out the exit tube on the other end. Ureka!

What can I use the digested waste for?

The digested material that comes out the exit tube of the biodigester is a liquid material that
accumulates near the surface of the tank and is eventually forced out as more undigested material
enters the tank. This liquid can be used as a convenient growth stimulant for nearby plants. In rural
Costa Rica people often plant banana trees or vegetable gardens around their biodigesters, taking
advantage of this great organic material.
Biodigester Design & Construction
Understanding the Basics of a Biodigester

Above is a sketch of the profile of a biodigester to better visualize the concept. In the picture,
A represents the biodigester tank where the water and manure mixture is digested by the bacteria.
When working with cow manure in a biodigester of this size (1.9 meters deep X 1.5 meters wide X
3 meters long), every day you need to add 10 gallons of water and 5 gallons of manure. When
working with pig manure you work with a 1:1 ratio, or rather, 5 gallons of water for the same 5
gallons of manure. In Costa Rica they use twice as much water for the cow manure because the
cattle grazes on grasses, making the manure more fibrous than that of pigs. So, keep in mind that
grain-fed cattle may produce less-fibrous and easily-digested manure. In the picture B and C
represent the entrance and exit tubes respectively. The entrance tube should enter the tank near
the bottom and the exit tube should enter the tank just beneath the first row of cement block. D and
E represent the mixing tub and the collection tub respectively. The mixing tub will ideally be more
than 15 gallons in volume in order to mix the water and manure thoroughly. The mixture should
have a uniform consistency to facilitate optimal digestion throughout the tank. Also, in the picture,
the green circles represent the bottom support pins that catch the frame of the plastic in case the
water level decreases drastically. The purple circles represent the top hangers against which the
frame of the plastic rests as it tries to float up to the water surface. The curved tubes that enter the
tank on each end are to hold the mixing rope. The mixing rope is to have 3-5 gallon jugs half-full
with sand attached. When two people tug back-and-forth on this mixing rope for a few minutes
daily, the partially submerged gallon jugs break up any thick film that may gather at the surface,
suffocating the bacteria in the tank below. The dotted yellow line represents the liquid level. Notice
that the level comes right up to the rim of the exit tube. This parity is important, as every day that
you put in 15 gallons of mixture, the exit tube, in theory, will discard the same volume into the
collection tub to be used for fertilizer. The black dome that hovers over the tank is the plastic frame
that fits just under the top hangers (purple circles) and holds the plastic that balloons up when the
biogas, represented by the upward arrows, bubbles up from the surface of the water/manure
mixture. The biogas then escapes through the PVC tubing represented by the blue line that
extends above the middle of the plastic. Through this tubing the biogas is transported to the
kitchen to be burned for cooking.

Biodigester Materials

The biodigester design that the Santa Fe Women's Group


used is a fairly simple and inexpensive one. A few of the
tasks, like digging the hole, may be quite labor-intensive, and
some of the tasks require certain skills, like creating cement
walls and laying cement block, but the cost of the materials is
relatively modest at around $300 US in Costa Rica, and the
construction time is fairly short at about one week. Below is a
list of the most essential materials that the Santa Fe
Women's Group used for its biodigesters. In order to facilitate
a good understanding of the instructions later on, all of the
materials in the list include a brief description of their roles in
a functioning biodigester. Some of the materials not included
in the list are not as essential and can be replaced by other
parts that are more convenient for your particular situation.
These options will be explained as we go along.

Quantity Description
2 Cubic meters of sand to mix with the cement to make the walls of the biodigester and to
fill the cement block
1 Cubic meter of rock to mix with the cement and the aforementioned sand
Meters of a strong, yet flexible, plastic sheet with at least 2.8 meters in width. This plastic
5.5
will be used to contain the biogas that is produced in the biodigester tank
4 Meters of 3" PVC tubing to use for the entrance and exit tubes for the biodigester tank
50-kilogram sacks of cement to make the walls and the floor of the tank, as well as to fill
9 the three rows of cement block. You may also use the cement to mount the mixing tube
on the entrance tube.
Blocks of cement measuring 12 cm X 20 cm X 40 cm to make the three rows into which
60
the bottom pins and the top hangers are placed.
1/2" PVC tubing sufficient enough to make a rectangular frame with a circumference of
1 16.6 meters and to carry the biogas from the biodigester to the kitchen where it will be
burned
* Enough rebar to lay down the three rows of cement block along the edge of the tank
Tubes with a rounded elbow to put at each end of the biodigester like shown above in the
2
picture. The mixing rope is to be threaded through these tubes.
Meters of thin rope to thread through through aforementioned curved tubes to mix the
5
water and manure inside the tank
Gallon jugs half-filled with sand to be attached to the mixing rope, partially submerged in
3-5
the water/manure mixture to break up any thick film accumulated at the top of the tank
Curved tubes for the top hangers. See the pictures below of the hangers in place to get a
20
good idea of what these are like.
Straight tubes for the bottom pins. Again, see the pictures and you should be able to find
12
something similar at a hardware store.
There are other materials that you will possibly need, like wood, nails, and sheets of tin for making
the roof for the biodigester, but I won't include these materials, simply because some people will use
other materials or different quanitities of the same materials. Also, the connection of the the tubing to
your gas range in the kitchen will require materials as your situation demands, not simply the
materials put on some list that I make. I also understand that I may not be the best at explaining all
of the materials and construction steps, especially considering the limited explanatory scope of this
web page, so if you have any questions or suggestions, please contact me.

Biodigester Construction
Now that you know a bit about how a biodigester works (you may have already known much more
than I) and the basic materials needed, you'll have
any easier time making sense of the following
construction directions. To build the biodigester, first
you need to dig the hole. The hole should be 1.5
meters wide by 3 meters long (or longer if you're
capable of greater production, but the measurements
of the plastic indicated here are for a biodigester of 3
meters in length) by 1.3 meters deep (the three rows
of cement block around the edges should make an
overall depth of 1.9 meters). Once the hole is fixed to
the proper dimensions, you need to dig the two
ditches—one for the entrance tube, and one for the
exit tube. (See the picture below to see the entrance
ditch in the forefront with the 3" PVC tube placed
within) The entrance ditch should be dug at about a
45° angle, entering the tank as close to the bottom as
possible, leaving no more than 30 centimeters
between the point of entrance and the biodigester's
floor. The exit tube should be dug at roughly a 30°
angle with the ditch entering the tank no more than
40 centimeters from the top of what should at this
point be a 1.3 meters-deep hole. The entrance and
exit tubes can be placed in now or after creating the
cement walls, making sure that they are sealed firmly
within the cement walls and do not stick out too far
into the tank. Also, you need to make sure that the
exit tube is exposed above ground level by at least 40 centimeters. (This is roughly where you will
accommodate the water/manure level when you fill the tank) The top of the entrance tube should
be at least 70 centimeters above the top of the top of the tank at this point.

Then you need to create the cement walls. The amount of materials used may vary in this step, as
different people may use different measurements when mixing cement. The Women's Group used
roughly a cubic meter of rock and two meters of sand to mix with nine 50-kilogram sacks of cement
to pour the cement walls and to fill the rows of cement block.

Once the cement walls are ready, you can lay the cement block around the rim of the tank. In the
first row place one plastic peg in every other space between the blocks about halfway up the
height of the block. The plastic pegs should stick out at least a few inches, for they will support the
plastic frame if the water/manure level in the tank recedes. As you are placing the first row, make
sure to place the tube for the shaking rope on each of the short ends of the tank, exactly in the
middle. (See picture below to see the placement of the tube that holds the rope) Then, in the
second row of block, the PCV hooks are to be placed in every space between each block. At least
half of the hook needs to jut out into the interior of the tank, for these hooks are important to
maintain the plastic frame submerged below the water/manure level within the tank. Then, you can
place the third row, whose purpose is to allow room between the top hooks and the top of the last
row of cement block in order to ensure that the water/manure level remains higher than the plastic
frame that creates the water seal, trapping the biogas within the biodigester. At this point, your
work on the tank is just about done. All that remains is the cement floor, which will prevent the
water/manure mixture from seeping through the bottom of the tank. The floor can be made with a
cement mixture with sand and/or rock, requiring about one full sack of cement.
Now that you're done with the tank, you can build the roof that protects the biodigester from the
elements. I am not going to explain how to build shelter for your biodigester, as there are a number
of different ways of doing it with several combinations of a vast array of materials. However, I will
tell you that it is important to cover the biodigester tank entirely, and perhaps a little bit more,
because direct contact with intense sunshine can deteriorate the plastic cover. Also, a lot of rainfall
seeping in between the cement block and the floating plastic frame will dilute the manure/water
mixture.

Another part that you can make at this point is the loading tank. This is also a part that can be
made with whatever you have available. Put in general terms, though, the loading tank should be
big enough to mix the 15 gallons of manure/water added daily. The container is to be mounted on
the entrance tube. The Women's Group hollowed out the bottoms of barrels to then mount them on
the entrance tubes using cement. Since you need to mix the water and the manure well to get a
consistent liquid mixture, it is important to be able to cover the hole of the entrance tube. In order
to do this, you can use some sort of plug that fits a 3" PVC tube, and then employ a chain to be
able to pull the plug without reaching into the manure mixture every time you load. Another way to
plug the hole, and perhaps a better one, is to fit a valve to the entrance tube that you can easily
open and close. When not loading, the the entrance tube should be closed at all times. This will
prevent rainfall from entering the biodigester tank and diluting the manure/water mixture inside.

Now you can prepare the plastic cover for the tank. First you need to place the plastic flat on a
clean floor. (Rocks and other debris may damage the plastic) Once the plastic is placed flat on the
ground and cut to the dimensions of 5.5 meters X 2.8 meters (the plastic that the Women's Group
comes in rolls 2.8 meters wide, so trimming the sides was not necessary), you can use a
permanent marker to draw a inscribed rectangle 20 centimeters inside the edge of the plastic. (See
picture below) Then, you can cut a pentagonal shape out of the plastic on each of the four corners
of the plastic. The pentagon is to have each side 10 centimeters long. (Save the plastic pentagons
to be used later) These cuts will help you pass the PVC
tubing through the plastic slits that you will make. To
make these slits for the PVC frame, you need to apply
PVC rubber cement just outside the rectangle that you
already inscribed 20 centimeters inside the plastic. Start
applying the glue on one side as you then fold the edge
of the plastic to stick right where you made your mark 20
centimeters in. Once done with the first side, do the other
three the same way, and your end result should be a
rectangular plastic with four slender pockets around the
edges with the corners exposed through which you will
pass the PVC tubing frame.

Then, you need to make the hole in the middle of the plastic. To do this, fold the plastic like you
would a blanket, doing two folds (the stack is then 4 sheets thick). Then, find the corner of the
stacked plastic that is equivalent to the very center of the plastic sheet and take a very small snip
at the very tip with a scissors. Unfold the plastic and you will see a small square hole of roughly
one square centimeter. Then, use two of the plastic pentagons that you cut from the plastic and cut
them into squares with 10 centimeters on each side. Then, cut a hole in the center of the plastic
squares equivalent to the hole in the middle of the large plastic sheet. Then, use your glue to paste
the square patches on each side of the plastic with the holes lined up. Then, you need to insert a
valve that allows the flow of the biogas from the plastic bag to the 1/2" PVC tubing. To do this you

can use a setup with both male and female valves and washers on each side of the plastic, the
outside of which is shown in the picture here. Make sure that everything fits nicely and that you do
not puncture any part of the plastic during this stage.

Then, you can prepare the PVC tubing frame that fits the plastic within the biodigester tank. To do
this you can cut your 1/2" PVC tubing into pieces barely shorter than the measure of the inside of
the rows of the cement block. The rest of the length (only a centimeter or two for each side) will be
made up by the elbow connectors that connect the four pieces of tubing. Once the tubing is cut you
can gently guide the tubing through the pockets made around the edges of the plastic. Once in
place you can join the pieces of tube with the elbow connectors. Then, you can acoomodate the
plastic underneath the top hangers in the tank (the water level in the tank is preferably up near the
top hangers at this point). Now you are ready to connect the rest of the PVC tubing to the valve
made in the middle of the plastic. For this you will
need to utilize another elbow to direct the tubing
towards the kitchen. Then, slightly away from the
biodigester, but still within the confines of the shelter
that you built, you will need to create the safety
water seal, the gas switch, and the biogas filter. In
order to do this you will need a 2-liter Coke bottle,
into which you insert a tube that will be submerged
at least 2" under water. This water seal allows the
biogas to escape if too much pressure is built up
within the plastic. Then, you can fit a switch to the
PVC tubing to shut off the flow of gas to the kitchen
when not in use. Then, in a 1" tube that you can fit to
the 1/2" PVC tubing with the correct adapters as shown in the picture, you can stuff a few pieces of
steel wool into the tubing in order to filter out some of the impurities in the biogas. Putting in the
steel wool, and replacing it every few months, will prevent chemically-induced marks on the
bottoms of pots and pans. Then, you can place the rest of the tubing necessary to carry the biogas
to the kitchen.

The connection of the tubing to your gas range (now biogas range) is not necessarily difficult, but
the methods will vary, depending on the gas range that you have and the other materials you are
using. I trust that you will be able to make the connection in the kitchen based on your own
possiblities and preferences. Once the the connection is made in the kitchen (or perhaps before if
you were very anxious), you can raise the water level in the tank about 10 centimeters above the
top hangers and start putting in the manure/water mixture. You can start by putting in the 15
gallons every day of a 2:1 water-to-manure ratio for grazing livestock, or the 10 gallons of mixture
of a 1:1 ratio for grain-fed livestock. Bit by bit, the tank will attain the proper proportion of water and
manure, and within roughly 3 weeks you will have an inflated plastic cover and you can start
cooking with your new biodigester.

If you have any questions about the construction or maintenance of this style of biodigester, visit
our Biogas and Biodigester FAQ's page. If you want to know more about the Santa Fe Women's
Group's biogas project, visit our biogas page. If you have any specific questions about the
construction of this biodigester style contact us. If you want to explore other recommended online
resources consider the following:

Anaerobic Biogas (Methane) Digester Video


How to install a biogas (methane) digester at low cost

The poor usage of natural resources is taking us to the destruction of the planet. Deforestation,
high levels of carbon dioxide generated by forest fires, pollution caused by vehicle, industries, and
other factors, are causing a global warming effect at an accelerated pace. In this sense, high
poverty rates contribute to this phenomenon. Currently, many options have come about to
substitute wood as a source of fuel, as gas and electricity have increasingly higher costs. Solar
cooker have requirements in their usage and don't work on rainy days. An alternative that is being
used more and more often is the anaerobic methane digester.

What is an anaerobic biogas (methane) digester?

An anaerobic biogas (methane) digester is an aparratus formed by a double polyethylene bag, an


exit valve, and a safety valve. Inside the bag excrements are fermented, giving as a result the
production of a natural gas called biogas. This biogas can be used to heat and cook food, to create
light, to heat farm animals, and generally, as an extra energy source. The fermented excrements
that exit the biogas (methane) digester can be used as an organic fertilizer. In the production of
biogas, you can use manure from cows, pigs, horses, goats, or even human feces. Installing a
homemade anaerobic biogas (methane) digester is not very costly. Nevertheless, you will have to
invest at least $120 in the cost of materials and installation. The amount of materials is directly
related to the size of the anaerobic methane digester, whose length can vary from 5 meters to 50
meters. To install a methane digester with 13 meters in length, you should get:

• 34 meters of 8-caliber transparent tubular polyethylene plastic with 4 meters of


circumference
• 8 plastic 10-liter buckets
• 2 meters of a 1 1/4-inch plastic transparent hose
• A PVC "T" 1" thick
• A male PVC adapter, 1"
• A female PVC adapter, 1"
• 2 PVC elbows (90°), 1"
• 1 meter of PVC tubing, 1"
• A PVC plug to fit 1" PVC tubing
• Two rigid plastic washers with a hole in the center equal to 1"
• A two-liter bottle of soda or other equivalent container
• 3 car tire inner tubes, cut into two pieces equal in shape and size to the plastic washer, and
the rest to set aside as tying materials are needed later in construction
• 8 empty fertilizer sacks
• A 1/2" metal tube
• A used garden hose
• A tube of PVC cement

The first step in the installation of an anaerobic biogas (methane) digester is the preparation of the
bag. To do this you should extend the tubular plastic over a dry, sturdy floor without any rocks that
may break the plastic. Then, fold the plastic bag in half and cut it, leaving two bags, each of them
17 meters long. Extend one of the bags over the floor and have someone crawl inside while
holding an end of the other bag. The person should not wear shoes or carry objects that can make
holes in the bag. Once the two bags are lined up, forming one bag, eliminate the wrinkles that
formed during the process.

The second step is the preparation of the main digester ditch. This ditch is a thermal isolator and
protector of the materials. It is recommended to dig the ditch close to where you keep the livestock
that supply the digester. The size of the methane digester varies with respect to your biogas and
fertilizer needs, as well as the amount of manure available. For this reason, the ditch measurments
will vary as well. For the example of the materials already described, the ditch should be of a 1.2-
meter width on the top and a 1-meter width on the bottom of the ditch. The ditch should also be 1
meter deep and 13 meters long. The walls for the ditch should have a light coating of plastic to
support them structurally from erosion. On the ends of the ditch you should dig two inclined ditches
that reach the bottom of the main ditch. These two ditches should be the same width as the
buckets you will be using.

The third step consists of preparing the safety valve for the biogas. For this you must make a
circular cut in the top of the double bag that permits the tight entry of the male PVC adapter. This
cut is to be made 3 meters from the end of the bag to be placed closest to the place where you'll
use the biogas.

How do you create the exit valve?

We take the rigid washer and we place it over the male PVC adapter. We then place the tire inner
tube seal over the washer so that the washer does not do harm to the polyethylene bag of the
anaerobic methane digester. Then you introduce the male PVC adapter into the hole cut in the
digester's bag. On the outside you then place the other inner tube seal, the other rigid washer, and
the female PVC adapter that was previously attached to the PVC tubing and the PVC elbow of 1".
Once the exit valve is placed, you can put the bag into the ditch and pass the ends of the bag
through the buckets at each end of the ditch.

The next step is to set up the safety valve. To do this you must place a post to support it.

How do you set up the safety valve?

To set up the safety valve you must take the 1" T and insert inside a small piece of 1" PVC
between 20 and 25 centimeters. This piece does not get glued within because it needs to be
removed to replace the steel wool that goes inside every six months to a year. On the ends of the T
we place the small pieces of PVC that are between 8 and 10 centimeters. These are glued into the
T with PVC cement. We then place the larger PVC piece into the mouth of the 2-liter soda bottle
with the T and the other PVC pieces attached. Here it is clear that the PVC tubing will maintain
submerged in water up to these holes that create a seal of water about 5 centimeters deep.

This safety valve connects to the exit valve by means of the transparent plastic hose. Once the
bag is installed in the ditch, and the ends are placed on the buckets, and the exit and safety valves
are connected, the next step is to inflate the bag with the exhaust of a car, tractor, or motorcycle.
To do this you need to tie up one end of the bag with the rest of the tire inner tube scraps, avoiding
the escape of any smoke. At the other end, tie the mouth of the bag around a garden hose that will
funnel the smoke into the bag. The other end of the hose is then place over the exhaust pipe of the
automobile. Once this connection is then sealed with the tying of more inner tube scraps, you turn
on the engine until you completely fill the digester's bag. Once this is complete, the safety valve
should start bubbling, signaling the reaching of the digester's maximum biogas capacity. Now take
the garden hose to introduce water into the bag to the point where no gas can escape, creating a
water seal. Then, when no gas can escape, you open up the ends of the bag to be mounted in the
buckets. On the end that corresponds to the anaerobic anaerobic methane digester's exit, you dig
a hole through which to channel the material that has been digested for fifty days, after which this
material can be used as organic fertilizer. From then on, you will feed the anaerobic methane
digester every day with manure dissolved in water. Every bucket of manure should be mixed with
four buckets of water, being completely dissolved before pouring the mixture into the digester.
[Image]

Following this recommendation, an anaerobic methane digester with 13 meters in length and four
meters in circumference, and that is fed with 50 kilos of fresh manure dissolved in 200 liters of
water daily can produce up to 16 hours of burn time every day.

[Eliseo Arias, Guácimo, Costa Rica]

Being able to have it, who isn't going to have this gift that is so cheap? I recommend this to
everyone who asks me about it.

Common questions

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PVC tubing serves multiple functions: it forms the entrance and exit paths for the water/manure mixture, ensuring proper feed and digestate removal. It also transports biogas from the digester to the kitchen for use, maintaining a sealed environment to prevent gas loss. Proper sealing and installation are critical for efficiency and durability .

The safety valve design includes a PVC T-piece and a transparent plastic hose connected to the exit valve, creating a water seal to prevent gas escape until a certain pressure is reached. The valve maintains systemic safety by releasing excess biogas, preventing structural blowouts, while signaling maximum capacity through bubbling, ensuring the digester operates efficiently without rupture .

The mixture of water and manure provides the necessary substrate for anaerobic bacteria to break down organic material, producing methane-rich biogas. Water aids in the even distribution of nutrients and maintains necessary moisture levels for bacterial activity, ensuring efficient fermentation. Proper mixing also helps prevent crust formation, allowing complete digestion and maximum gas yield .

The key components include a plastic sheet to contain biogas, PVC tubing for input/output and gas transport, cement and cement blocks for constructing the biodigester walls and floor, and a mixing mechanism using ropes and jugs to stir the manure-water mixture. These components collectively form the biodigester's physical structure and ensure efficient biogas production and containment .

Materials for biodigester walls and floors must ensure durability and impermeability to contain the water/manure mixture and biogas efficiently. Cement blocks and rocks mixed with cement are suitable due to their robustness and ability to form solid, non-porous barriers. Factors like local availability, cost, and environmental exposure also guide material choice to enhance longevity and functionality .

The dual polyethylene bag is crucial for containing the biogas generated during the anaerobic digestion process. This flexible and durable material retains the gas produced, prevents leaks, and maintains a pressure balance necessary for consistent biogas output. By having two layers, it adds an extra layer of insulation and protection against punctures, enhancing the efficiency and lifespan of the digester .

Anaerobic biogas digesters utilize renewable resources, reducing reliance on deforestation and fossil fuels for energy. By fermenting organic waste, these digesters produce biogas, which decreases carbon dioxide emissions from traditional fuel use, thus mitigating global warming. Biogas production also reduces methane emissions from manure, a potent greenhouse gas, and the digested slurry can be used as organic fertilizer, improving soil health and reducing chemical fertilizer dependence .

The polyethylene bag must be laid on a smooth, rock-free surface to prevent punctures, and folded and trimmed to desired lengths. Correct alignment and elimination of wrinkles are vital to maintain structural integrity. The bag is then placed in a pre-dug ditch with sloped ends, passing through bucket frames, ensuring a tight fit for proper containment and minimal external exposure .

Anaerobic methane digesters convert organic waste to biogas, offering rural areas a renewable energy source. By reducing reliance on traditional fuels, these systems can be integrated with existing agricultural activities, leveraging livestock manure. This integration supports energy independence and reduces environmental footprint, aligning with sustainable development goals. Training and investment in local fabrication enhance adoption and impact .

The installation site's proximity to manure sources reduces labor and transportation costs, ensuring a steady substrate supply. The site must prevent waterlogging, as excess water can dilute the digester's mixture, reducing methane yield. Proper site selection includes thermal insulation considerations to maintain optimal microbial activity for gas production and aligns with waste management practices, influencing overall efficiency and output .

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