5
USB CABLE
RTS RXD TXD 5V CTS GND
6 5 4 3 2 1
TTL-232R
GREEN YELLOW ORANGE RED BROWN BLACK
USB_RXD USB_TXD 5VDC GROUND
14 MD1
ECU_SERIAL_INPUT +12 ECU_SERIAL_OUTPUT RED BLK BLU ORG B/W WHT GRN GND
ORANGE / WHITE BLACK / WHITE
8 7 6 5 4 3 2 1
17 +12VDC 18 GND 33 TECH
D
Mouser Part #: 895-TTL-232R-5V Manufacturer Part #: TTL-232R-5V
DPDT SW1
NORM / PRGM
FWE
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
GREEN/BLACK RED BLUE / YELLOW BLUE / RED BLUE / GREEN BLUE / BLACK BLUE / WHITE BLACK / BROWN
29 TXD 30 RXD 32 FWE 34 RES 48 5VDC 54 GND
ECU
TRI-COLOR LED RS 276-0028 THREE COLOR LED GREEN: Normal mode / Power Indicator RED: Programming Mode BLUE: ECU Serial Data
1 R27 1K RED
2 D21 BLU GRN MD1
PRGM PLUG
IDK MALE
IDK FEMALE
SW2 SPST MOMENTARY RESET 3 R28 1K 4 R26 1K
RESET
PRGM TO IDK ( 'YOSHBOX' ) CABLE PRGM PIGTALE CABLE SPLICED INTO HARNESS
8 7 6 5 4 3 2 1
BLK BLU ORG B/W WHT GRN
IDK ( 'YOSHBOX' ) to ECU CABLE
ECU PIN # FOR 2002-2007 SUZUKI HAYABUSA
C
14 MD1
BIKE WIRE HARNESS ( AFTER REWIRING )
BLUE / YELLOW BLUE / RED BLUE / GREEN BLUE / BLACK BLUE / WHITE BLACK / BROWN BLACK/GREEN
29 TXD 30 RXD 32 FWE 33 TECH 34 RES
ECU
www.bikeland.info
B
PRGM PLUG NOTE: TO PROGRAM THE ECU OUT OF THE BIKE USE THE PIGTALE CABLE TO CONNECT THE WIRES DIRECTLY TO THE ECU PINS TO PROGRAM THE ECU IN THE BIKE PLUG THE PRGMR TO IDK CABLE INTO THE BIKE'S IDK WIRE HARNESS CONNECTOR OR SPLICE THE PGRMR PIGTAIL CABLE INTO THE WIRE HARNESS FOR THE IN BIKE PROGRAMMING TO WORK THE ECU CONNECTOR MUST FIRST BE REWIRED. THE ECU CONN PINS CAN EASILY BE REMOVED AND REINSERTED IN DIFFERENT PIN POSITIONS.
INSTRUMENT CLUSTER
B
REWIRING ECU CONNECTOR FOR PROGRAMMING: 1) REMOVE THE LARGE ECU CONNECTOR FROM THE ECU AND PRESS IN THE SINGLE WHITE TAB ON THE BOTTOM OF THE CONN. THIS UNLOCKS THE PINS. 2) PULL OUT THE WIRES LISTED BELOW AND REINSERT THEM AS INDICATED. 3) MAKE SURE ALL THE WIRES IN ALL THE WAY THEN PUSH DOWN THE TWO WHITE TABS AT THE TOP OF THE CONNECTOR TO RELOCK THE PINS.
54 GND
ECU PIN # FOR 2002-2007 SUZUKI HAYABUSA
IDK MALE PINOUT ( BACK )
WIRE
A
REMOVE FROM: 16 15 25 24 23
INSERT INTO: 14 29 30 32 34 PIN NUMBERS FROM WIRE SIDE OF PLUG
BLUE/YEL BLUE/RED BLUE/GRN BLUE/BLK BLUE/WHT
Title
USB-ECU INTERFACE, HAYABUSA
Size B Date: Document Number ECU-0002 Sunday, August 10, 2008 Sheet
1
Rev A 1 of 1