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USB-ECU Interface Hayabusa

This document provides wiring diagrams and instructions for connecting a USB-ECU interface cable to the ECU of a 2002-2007 Suzuki Hayabusa motorcycle. It shows the pinouts for the USB cable, TTL-232R USB-to-serial converter, programming plug, and ECU connector. The instructions explain that the ECU connector pins must be rewired in order to connect the programming cable directly to the ECU pins for programming, either in or out of the bike.

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Bj Benitez
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0% found this document useful (0 votes)
3K views1 page

USB-ECU Interface Hayabusa

This document provides wiring diagrams and instructions for connecting a USB-ECU interface cable to the ECU of a 2002-2007 Suzuki Hayabusa motorcycle. It shows the pinouts for the USB cable, TTL-232R USB-to-serial converter, programming plug, and ECU connector. The instructions explain that the ECU connector pins must be rewired in order to connect the programming cable directly to the ECU pins for programming, either in or out of the bike.

Uploaded by

Bj Benitez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Wiring Diagram for IDK Male Pinout: This page contains a wiring diagram and pinout configuration details for a specific electronic setup, including notes on reconfiguration.

5

USB CABLE

RTS RXD TXD 5V CTS GND

6 5 4 3 2 1
TTL-232R

GREEN YELLOW ORANGE RED BROWN BLACK

USB_RXD USB_TXD 5VDC GROUND

14 MD1
ECU_SERIAL_INPUT +12 ECU_SERIAL_OUTPUT RED BLK BLU ORG B/W WHT GRN GND

ORANGE / WHITE BLACK / WHITE


8 7 6 5 4 3 2 1

17 +12VDC 18 GND 33 TECH


D

Mouser Part #: 895-TTL-232R-5V Manufacturer Part #: TTL-232R-5V

DPDT SW1

NORM / PRGM
FWE

8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1

GREEN/BLACK RED BLUE / YELLOW BLUE / RED BLUE / GREEN BLUE / BLACK BLUE / WHITE BLACK / BROWN

29 TXD 30 RXD 32 FWE 34 RES 48 5VDC 54 GND

ECU

TRI-COLOR LED RS 276-0028 THREE COLOR LED GREEN: Normal mode / Power Indicator RED: Programming Mode BLUE: ECU Serial Data
1 R27 1K RED

2 D21 BLU GRN MD1

PRGM PLUG

IDK MALE

IDK FEMALE

SW2 SPST MOMENTARY RESET 3 R28 1K 4 R26 1K

RESET

PRGM TO IDK ( 'YOSHBOX' ) CABLE PRGM PIGTALE CABLE SPLICED INTO HARNESS
8 7 6 5 4 3 2 1
BLK BLU ORG B/W WHT GRN

IDK ( 'YOSHBOX' ) to ECU CABLE


ECU PIN # FOR 2002-2007 SUZUKI HAYABUSA
C

14 MD1
BIKE WIRE HARNESS ( AFTER REWIRING )

BLUE / YELLOW BLUE / RED BLUE / GREEN BLUE / BLACK BLUE / WHITE BLACK / BROWN BLACK/GREEN

29 TXD 30 RXD 32 FWE 33 TECH 34 RES

ECU

www.bikeland.info
B

PRGM PLUG NOTE: TO PROGRAM THE ECU OUT OF THE BIKE USE THE PIGTALE CABLE TO CONNECT THE WIRES DIRECTLY TO THE ECU PINS TO PROGRAM THE ECU IN THE BIKE PLUG THE PRGMR TO IDK CABLE INTO THE BIKE'S IDK WIRE HARNESS CONNECTOR OR SPLICE THE PGRMR PIGTAIL CABLE INTO THE WIRE HARNESS FOR THE IN BIKE PROGRAMMING TO WORK THE ECU CONNECTOR MUST FIRST BE REWIRED. THE ECU CONN PINS CAN EASILY BE REMOVED AND REINSERTED IN DIFFERENT PIN POSITIONS.
INSTRUMENT CLUSTER
B

REWIRING ECU CONNECTOR FOR PROGRAMMING: 1) REMOVE THE LARGE ECU CONNECTOR FROM THE ECU AND PRESS IN THE SINGLE WHITE TAB ON THE BOTTOM OF THE CONN. THIS UNLOCKS THE PINS. 2) PULL OUT THE WIRES LISTED BELOW AND REINSERT THEM AS INDICATED. 3) MAKE SURE ALL THE WIRES IN ALL THE WAY THEN PUSH DOWN THE TWO WHITE TABS AT THE TOP OF THE CONNECTOR TO RELOCK THE PINS.

54 GND

ECU PIN # FOR 2002-2007 SUZUKI HAYABUSA

IDK MALE PINOUT ( BACK )

WIRE
A

REMOVE FROM: 16 15 25 24 23

INSERT INTO: 14 29 30 32 34 PIN NUMBERS FROM WIRE SIDE OF PLUG

BLUE/YEL BLUE/RED BLUE/GRN BLUE/BLK BLUE/WHT

Title

USB-ECU INTERFACE, HAYABUSA


Size B Date: Document Number ECU-0002 Sunday, August 10, 2008 Sheet
1

Rev A 1 of 1

5
5
4
4
3
3
2
2
1
1
D
D
C
C
B
B
A
A
BLK
GRN
17  +12VDC
14 MD1
18  GND
30 RXD
29 TXD
48 5VDC
34 RES
32 FWE
54 GND
14 MD1
32 FW

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