CHAPTER-5
CONCRETE MIX DESIGN
5.1 DATA
DESIGN STIPULATIONS
= 60 N/mm2
1. Characteristic compressive strength
Required in the field at 28 days
2. Maximum size of aggregate
= 20 mm (angular)
3. Degree of workability (slump)
= 50 to 75mm
4. Degree of quality control
= Good
5. Type of exposure
= Mild
TEST DATA FOR MATERIALS
1. Specific gravity of cement
= 3.16
2. Specific gravity of coarse aggregates
= 2.79
3. Specific gravity of fine aggregates
= 2.50
4. Sieve analysis of fine aggregate
= conforming to grading
Zone III with reference
of IS 383-1970
5.2 TARGET MEAN STRENGTH
The target mean compressive (Fck) strength at 28 days is given by
Fck = fck + tS
Where
Fck = characteristic compressive strength at 28 days.
t
= risk factor (1.65) IS: 456-2000 and IS: 1343-1980
= Standard deviation as per IS: 456-2000 for M20 grade concrete.
Fck = 60+ (1.65+5)
= 68.25 N/mm2
1.3.
SELECTION OF WATER CEMENT RATIO
Assume water cement ratio = 0.30
1.4.
SELECTION OF WATER AND SAND CONTENT
Maximum water content
186litres
Estimated water content
186 + (3/100) x 186
191.58 litres
1.5.
DETERMINATION OF CEMENT CONTENT
Water-cement ratio = 0.3
Water = 191.6 L/m3
2
Cement = 191.6/0.3= 638.66 kg/m3
1.6.
VOLUME OF FINE AGGREGATE AND COARSE AGGREGATE
Volume of Fine aggregate and Coarse aggregate = 0.4 and 0.6
1.7.
MIX CALCULATIONS
a. Volume of concrete = 1 Cu.m
b. Volume of cement =
Mass of Concrete
Specific Gravity of cement
1
1000
= (639/3.16) x (1/1000)
= 0.2022
c. Volume of water
Mass of water
Specific Gravity of water
1
1000
= 0.185
d. Volume of Chemical Admixtures @ 1.5% cement
=
Mass of chemical admixtures
Specific Gravity of chemical admixtures
= (9.27/2.25) x (1/1000)
= 0.0041 Cu.m
Volume of Total Aggregate = a ( b+c+d)
= 1- (0.2022+0.185+0.0041)
= 0.6087 Cu.m
1
1000
Mass of Coarse Aggregate =
e x Specific gravity of Coarse Aggregate x Vol. of
Coarse Aggregate x 1000
Mass of Fine Aggregate
0.6087 x 2.788 x 0.60 x 1000 = 1018 kg
e x Specific gravity of Fine Aggregate x Vol. of
Fine Aggregate x 1000
1.8.
0.6087 x 2.497 x 0.40 x 1000 = 686 kg
MIX CALCULATIONS
Cement
639 Kg/Cu.m
Fine Aggregate
686 Kg/Cu.m
Coarse Aggregate
1018 Kg/Cu.m
Water
191.6 Litres
Table 5.1 Mix Proportions
Water
Cement
Fine Aggregate
Coarse
Aggregate
191.6 ml
639 kg
686 kg
1018 kg
0.3
1.07
1.59