MAXIMUM ALLOWABLE STRESS VALUES IN Ksi
Matl temp.in deg.F -20 to 100
150
200
Matl specn.
SA515/516 Gr.60
17.1
17.1 17.1
SA515/516 Gr.70
20.0
20.0 20.0
SA 387 Gr.11
21.4
21.4
SA 387 Gr.22
17.1
SA 106 Gr.B
SA 106 Gr.C
SA 335 P11
SA 335 P22
17.1
20
17.1
17.1
SA210 Gr.A1
SA 210 Gr.C
SA 192
SA 213 T11
SA 213 T22
17.1
20
13.4
17.1
17.1
SA 234 WPB
SA 234 WP11
SA 234 WP22
17.1
17.1
17.1
SA105
SA 182 F11
SA 182 F12
SA 182 F22
17.1
300
600
650
700
17.1
20.0
21.4
17.1
20.0
21.4
16.4
19.4
21.4
15.8
18.8
21.4
15.3
18.1
21.4
17.1
16.6
16.6
16.6
16.6
16.6
16.6
17.1
17.1
20
17.1
17.1
17.1
20
17.1
16.6
17.1
20
16.8
16.6
17.1
20
16.2
16.6
17.1
20
15.7
16.6
17.1
19.8
15.4
16.6
15.6
18.3
15.1
16.6
17.1
17.1
20
13.4
17.1
17.1
17.1
20
13.4
17.1
16.6
17.1
20
13.4
16.8
16.6
17.1
20
13.4
16.2
16.6
17.1
20
13.3
15.7
16.6
17.1
19.8
12.8
15.4
16.6
15.6
18.3
12.4
15.1
16.6
17.1
-
17.1
17.1
17.1
17.1
17.1
16.6
17.1
16.8
16.6
17.1
16.2
16.6
17.1
15.7
16.6
17.1
15.4
16.6
15.6
15.1
16.6
20
20
20
20
20
20
20
19.6
20
18.4
20
17.8
20
17.2
20
17.1
16.6
16.6
16.6
16.6
16.6
16.6
STRESS
VALUE IN KSI
MAX(TEMP.)
MIN(TEMP.)
32.00
Required stress value
500
17.1
20.0
21.4
INTERPOLATATION
TEMP
deg.F
400
20
20 -
250
#DIV/0!
#DIV/0! KG/CM^2
32.00 f
750
800
850
900
950
1000
1050
1100
1150
1200
13.0
14.8
21.4
10.8
12.0
21.4
8.7
9.3
20.2
5.9
6.7
13.7
4.0
4.0
9.3
2.5
2.5
6.3
4.2
2.8
1.9
1.2
16.6
16.6
16.6
13.6
10.8
5.7
3.8
2.4
1.4
13.0
14.8
14.8
16.6
10.8
12
14.4
16.6
8.7
9.3
14.0
16.6
5.9
6.7
13.6
13.6
4.0
4.0
9.3
10.8
2.5
205
6.3
8
4.2
5.7
2.8
3.8
1.9
2.4
1.2
1.4
13.0
14.8
10.7
14.8
16.6
10.8
12
9
14.4
16.6
8.7
9.3
7.1
14.0
16.6
5.9
6.7
5
13.6
13.6
4.0
4.0
3.0
9.3
10.8
2.5
205
1.5
6.3
8
4.2
5.7
2.8
3.8
1.9
2.4
1.2
1.4
13.0
14.8
16.6
10.8
14.4
16.6
8.7
14.0
16.6
5.9
13.6
13.6
4.0
9.3
10.8
2.5
6.3
8
4.2
5.7
2.8
3.8
1.9
2.4
1.2
1.4
14.8
19.7
12
19.2
9.3
18.7
6.7
13.7
4
9.3
2.5 6.3
4.2
2.8
1.9
1.2
16.6
16.6
16.6
13.6
10.8
5.7
3.8
2.4
1.4
STRENGTH CALCULATION (IBR 1950)
SHELL(CLASS-I)/DRUM WORKING PRESSURE -Reg.270
WP=2fE(T-0.762)/(D+T-0.762)
Eqn.72
where
INPUT
D=max.internal diameter
f=allowable stress value
T= thickness
e=efficiency of ligaments
wp=max.working pressure
Matl specn
matl.working temp.in deg.C
mm
kg/cm^2
mm
kg/cm^2
deg.C
WORKING PRESSURE =
0.00 Kg/cm^2
Required minimum thickness t =(wp*D/2fe-wp)+0.762
required minimum thickness =
#DIV/0! mm
Ligament efficiency
a)Longitudinal ligament efficiency = ( P-D)/P
Longitudinal pitch P =
Hole dia D =
Longitudinal ligament efficiency =
Hole dia
d1 =
d2=
#DIV/0! (d1+d2)/2=
#DIV/0!
#DIV/0!
b)Circumferential Ligament efficiency = ( P-D) / P
Drum OD
Drum thk.
angle between holes.(in deg)
Circumferential pitch P =
Hole dia D =
Circumferential ligament efficiency =
Equivalent to longitudinal ligament efficiency
= 2 * Circumferential ligament efficiency
b)Diagonal Ligament efficiency (ref.IBR Fig.No.15)
Hole dia
d1 =
0.00
d2=
#DIV/0! (d1+d2)/2=
#DIV/0!
#DIV/0!
#DIV/0!
STRENGTH CALCULATION (IBR 1950)
WORKING PRESSURE OF TUBES -Reg.338
WP=2f(t-c)/(D-t-c)
Eqn.87
where
D=external diameter of tube
f=allowable stress value
t=minimum thickness
c=0.75mm for wor.pr.up to 70 kg/cm^2
c=0 for wor.pr.exceeding 70 kg/cm^2
wp=max.working pressure
Matl specn
Neg.tol.
matl.working temp
WORKING PRESSURE =
INPUT
mm
kg/cm^2
mm
mm
kg/cm^2
%
deg.C
#DIV/0! Kg/cm^2
STRENGTH CALCULATION (IBR 1950)
WORKING PRESSURE OF STEEL PIPES -Reg.350
a.Where the outside diameter is the basis for calculation.
WP=2fe(t-c)/(D-t+c)
Eqn.91
where
D=outside diameter of pipe
e=efficiency factor
e=1 for seamless pipe
f=allowable stress value
t=minimum thickness
c=.75mm
wp=max.working pressure
Matl specn
Neg.tol. %
matl.working temp.
INPUT
mm
kg/cm^2
mm
0.75 mm
kg/cm^2
%
deg.C
WORKING PRESSURE =
Required minimum thickness t =(wp*D/2fe-wp)+0.75
required minimum thickness
0.00 Kg/cm^2
#DIV/0! mm
STRENGTH CALCULATION (IBR 1950)
CYLINDRICAL HEADERS -Reg.342(a)
Working pressure of cylindrical headers shall be determined by
by equation 72
WP=2fE(T-0.762)/(D+T-0.762)
Eqn.72
where
D=max.internal diameter
f=allowable stress value
T= thickness
E=efficiency of ligaments
wp=max.working pressure
Matl specn
Neg.tol.
matl.working temp.
INPUT
0 mm
kg/cm^2
0 mm
kg/cm^2
%
deg.C
WORKING PRESSURE =
Required minimum thickness t =(wp*D/2fe-wp)+0.762
required minimum thickness
Ligament efficiency
a)Longitudinal ligament efficiency = ( P-D)/P
Longitudinal pitch P =
Hole dia D =
Longitudinal ligament efficiency =
0.00 Kg/cm^2
#DIV/0! mm
Hole dia
d1 =
d2=
#DIV/0! (d1+d2)/2=
#DIV/0!
###
b)Circumferential Ligament efficiency = ( P-D) / P
Header OD
Header thk.
angle between holes.(in deg)
Circumferential pitch P =
Hole dia D =
Circumferential ligament efficiency =
Equivalent to longitudinal ligament efficiency
= 2 * Circumferential ligament efficiency
b)Diagonal Ligament efficiency (ref.IBR Fig.No.15)
Hole dia
d1 =
0.00
d2=
#DIV/0! (d1+d2)/2=
#DIV/0!
#DIV/0!
###
od
proposed thk
STRENGTH CALCULATION (IBR 1950)
CYLINDRICAL HEADERS END ATTACHMENTS -Reg.342(b)
WP=f(t-C)^2/d^2K
Eqn.(89 A)
where
d=internal diameter of the header
f=allowable stress value
t= thick. of endplate at the weakest part
C= 1 mm.
wp=max.working pressure
K=
K=0.19 for ends integral with or flanged
and butt welded to the header
K=0.28 for ends directly strength welded to the header
Matl specn
matl.working temp.
WORKING PRESSURE =
minmum end plate thickness t =sqrt((wp*d^2*k)/f)+C
Minimum thickness =
INPUT
466.72
1407
70
1
97.25
0.9
mm
kg/cm^2
mm
mm
kg/cm^2
SA 516 GR 70
100 deg.C
34.17 Kg/cm^2
117.41 mm
PIPE
Pipe OD
21.3
21.3
21.3
21.3
26.7
26.7
26.7
26.7
26.7
33.4
33.4
33.4
33.4
33.4
42.2
42.2
42.2
42.2
42.2
48.3
48.3
48.3
48.3
48.3
48.3
60.3
60.3
60.3
60.3
60.3
73.0
73.0
73.0
73.0
73.0
88.9
88.9
88.9
88.9
88.9
101.6
101.6
101.6
101.6
114.3
114.3
114.3
114.3
Sch.
40
80
160
XXS
10
40
80
160
XXS
10
40
80
160
XXS
10
40
80
160
XXS
10
40
WALL
80
160
XXS
10
40
80
160
XXS
10
40
80
160
XXS
10
40
80
160
XXS
10
40
80
XXS
10
40
80
120
Thk
2.77
3.73
4.75
7.17
2.11
2.87
3.91
5.54
7.82
2.77
3.38
4.55
6.35
9.09
2.77
3.56
4.85
6.35
9.70
2.77
3.68
3.69
5.08
7.14
10.16
2.77
3.91
5.54
8.74
11.07
3.05
5.16
7.01
9.52
14.02
3.05
5.49
7.62
11.13
15.24
3.05
5.74
8.08
16.15
3.05
6.02
8.56
11.30
114.3
114.3
141.3
141.3
141.3
141.3
141.3
141.3
168.3
168.3
168.3
168.3
168.3
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
273.1
273.1
273.1
273.1
273.1
273.1
273.1
273.1
273.1
323.9
323.9
323.9
323.9
323.9
323.9
323.9
323.9
323.9
323.9
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
160
XXS
10
40
80
120
160
XXS
40
80
120
160
XXS
20
30
40
60
80
100
120
140
160
XXS
20
30
40
60
80
100
120
140
160
20
30
WALL
40
60
80
100
120
140
160
10
20
30
40
60
STG
80
100
13.49
17.12
3.40
6.55
9.53
12.70
15.88
19.05
7.11
10.97
14.27
18.26
21.95
6.35
7.04
8.18
10.31
12.70
15.09
18.26
20.62
23.01
22.22
6.35
7.80
9.27
12.70
15.09
18.26
21.44
25.40
28.58
6.35
8.38
9.53
10.31
14.27
17.48
21.41
23.83
28.58
33.32
6.35
7.92
9.53
11.13
15.09
12.70
19.05
23.83
355.6
355.6
355.6
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
457.2
457.2
457.2
457.2
457.2
457.2
457.2
457.2
457.2
457.2
457.2
457.2
508.0
508.0
508.0
508.0
508.0
508.0
508.0
508.0
508.0
508.0
558.8
558.8
558.8
558.8
558.8
558.8
558.8
558.8
558.8
558.8
609.6
609.6
609.6
609.6
609.6
120
140
160
10
20
30
40
60
80
100
120
140
160
10
20
30
WALL
40
60
STG
80
100
120
140
160
10
20
30
40
60
80
100
120
140
160
10
20
30
40
60
80
100
120
140
160
10
20
30
40
60
27.79
31.75
35.71
6.35
7.92
9.53
12.70
16.66
21.44
26.19
30.96
36.53
40.49
6.35
7.92
11.13
9.53
14.27
19.05
12.70
23.83
29.36
34.93
39.67
45.24
6.35
9.53
12.70
15.09
20.62
26.19
32.54
38.10
44.45
50.01
6.35
9.53
12.70
15.88
22.23
28.58
34.93
41.28
47.63
53.98
6.35
9.53
14.27
17.48
24.61
