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Welding Process Instructions for BOXNHL

The document contains welding process instructions for 14 different stages of production of BOXNHL type wagons. The instructions specify the material, welding type and size, parameters for gas metal arc welding such as electrode diameter and specifications, current range, voltage and gas flow rate for each stage of production. The stages include under frame details, floor joints, body side and end arrangements. The material for all stages is specified as IRSM 44 steel.

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Arvindshuklamech
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© Attribution Non-Commercial (BY-NC)
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420 views15 pages

Welding Process Instructions for BOXNHL

The document contains welding process instructions for 14 different stages of production of BOXNHL type wagons. The instructions specify the material, welding type and size, parameters for gas metal arc welding such as electrode diameter and specifications, current range, voltage and gas flow rate for each stage of production. The stages include under frame details, floor joints, body side and end arrangements. The material for all stages is specified as IRSM 44 steel.

Uploaded by

Arvindshuklamech
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

Texmaco Limited

WPI/BOX/001/11 (page28/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Under Frame Details


Bolster Top Flange to Web Plate
& Bottom Flange to Web Plate
 Material : IRSM 44

 Welding Type & Size : Double Fillet – 5 mm


& Single Bevel Butt with Fillet – 5mm
 Welding Process : GMAW

 Electrode / Wire Dia. : 1.2 mm

 Electrode / Wire Spec. : IRS VI

 Current Range : 200-250 Amp

 Voltage : 28 – 31 Volt

 Gas Flow Rate : 12 – 15 Lpm


Texmaco Limited
WPI/BOX/002/11 (page 22/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Typical Floor Joint

 Material : IRSM 44

 Welding Type & Size : 1) Double Fillet - 3 mm &


2) Square Butt
 Welding Process : GMAW

 Electrode / Wire Dia. : 1.2 mm

 Electrode / Wire Spec. : IRS VI

 Current Range : 200-250 Amp

 Voltage : 28 – 31 Volt

 Gas Flow Rate : 12 – 15 Lpm


Texmaco Limited
WPI/BOX/003/11(page 23/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Under Frame Arrangement


Centre Sill to Floor Plate

 Material : IRSM 44

 Welding Type & Size : Fill with weld

 Welding Process : GMAW

 Electrode / Wire Dia. : 1.2 mm

 Electrode / Wire Spec. : IRS VI

 Current Range : 200-250 Amp

 Voltage : 28 – 31 Volt
Texmaco Limited
 Gas Flow Rate : 12 – 15 Lpm

WPI/BOX/004/11(page 26/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Under Frame Details


Bolster Bottom Flange to Soleber
 Material : IRSM 44

 Welding Type & Size : Single Bevel Butt

 Welding Process : GMAW

 Electrode / Wire Dia. : 1.2 mm

 Electrode / Wire Spec. : IRS VI

 Current Range : 200-250 Amp

 Voltage : 28 – 31 Volt
Texmaco Limited
 Gas Flow Rate : 12 – 15 Lpm

WPI/BOX/005/11(Page 26/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Under Frame Details


Centre Sill to Bolster Top Flange
 Material : IRSM 44

 Welding Type & Size : Gap to Fill

 Welding Process : GMAW

 Electrode / Wire Dia. : 1.2 mm

 Electrode / Wire Spec. : IRS VI

 Current Range : 200-250 Amp

 Voltage : 28 – 31 Volt
Texmaco Limited

 Gas Flow Rate : 12 – 15 Lpm

WPI/BOX/006/11(page 27/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Under Frame Details


Cross Bar Flange to Cross Bar Web
 Material : IRSM 44

 Welding Type & Size : Double Fillet – 3 mm

 Welding Process : GMAW

 Electrode / Wire Dia. : 1.2 mm

 Electrode / Wire Spec. : IRS VI

 Current Range : 200-250 Amp


Texmaco Limited
 Voltage : 28 – 31 Volt

 Gas Flow Rate : 12 – 15 Lpm

WPI/BOX/007/11(page 30/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Body Side Arrangement


Side Stanchion Back Plate to Side Top Coping

 Material : IRSM 44

 Welding Type & Size : Single Bevel Butt &Fillet – 5 mm

 Welding Process : GMAW

 Electrode / Wire Dia. : 1.2 mm

 Electrode / Wire Spec. : IRS VI

 Current Range : 200-250 Amp


Texmaco Limited

 Voltage : 28 – 31 Volt

 Gas Flow Rate : 12 – 15 Lpm


WPI/BOX/008/11(page 29/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Body Side Arrangement


Side Top Coping Plate to Side Top Coping CRF
 Material : IRSM 44

 Welding Type & Size : Single Bevel Butt

 Welding Process : GMAW

 Electrode / Wire Dia. : 1.2 mm

 Electrode / Wire Spec. : IRS VI

 Current Range : 200-250 Amp


Texmaco Limited
 Voltage : 28 – 31 Volt

 Gas Flow Rate : 12 – 15 Lpm

WPI/BOX/009/11(page 29/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Body Side Arrangement


Body Side Plate to Side Top Coping CRF

 Material : IRSM 44

 Welding Type & Size : Fillet – 3 mm

 Welding Process : GMAW

 Electrode / Wire Dia. : 1.2 mm

 Electrode / Wire Spec. : IRS VI

 Current Range : 200-250 Amp


Texmaco Limited

 Voltage : 28 – 31 Volt

 Gas Flow Rate : 12 – 15 Lpm


WPI/BOX/010/11(page 32/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Body Side Arrangement


Side Stanchion Base Plate to Body Side Plate

 Material : IRSM 44

 Welding Type & Size : Fillet – 3 mm

 Welding Process : GMAW

 Electrode/Wire Dia. : 1.2 mm

 Electrode/Wire Spec. : IRS VI

 Current Range : 200-250 Amp


Texmaco Limited

 Voltage : 28 – 31 Volt

 Gas Flow Rate : 12 – 15 Lpm


WPI/BOX/011/11(page 32/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Body Side Arrangement


Side Stanchion Base Plate to Side Stanchion

 Material : IRSM 44

 Welding Type & Size : Single Bevel Butt & Fillet – 5 mm

 Welding Process : GMAW

 Electrode/Wire Dia. : 1.2 mm

 Electrode/Wire Spec. : IRS VI

 Current Range : 200-250 Amp


Texmaco Limited

 Voltage : 28 – 31 Volt

 Gas Flow Rate : 12 – 15 Lpm

WPI/BOX/012/11(page 33 /35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Flap Door Arrangement

 Material : IRSM 44

 Welding Type & Size : Fillet – 3 mm

 Welding Process : GMAW

 Electrode/Wire Dia. : 1.2 mm

 Electrode/Wire Spec. : IRS VI

 Current Range : 200-250 Amp


Texmaco Limited

 Voltage : 28 – 31 Volt

 Gas Flow Rate : 12 – 15 Lpm

WPI/BOX/013/11(page 34 /35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Body End Arrangement


End Top Coping to RIB
 Material : IRSM 44

 Welding Type & Size : Fillet - 3 mm

 Welding Process : GMAW

 Electrode/Wire Dia : 1.2 mm

 Electrode/Wire Spec. : IRS VI


Texmaco Limited
 Current Range : 200-250 Amp

 Voltage : 28 – 31 Volt

 Gas Flow Rate : 12 – 15 Lpm

WPI/BOX/014/11(page 34/35)
WELDING PROCESS INSTRUCTION

 Type of Wagon. : BOXNHL

 Stage : Body End arrangement


End Stanchion to Ladder Pipe
 Material : IRSM 44

 Welding Type & Size : Fillet – 3 mm

 Welding Process : GMAW

 Electrode/Wire Dia : 1.2 mm

 Electrode/Wire Spec. : IRS VI


Texmaco Limited
 Current Range : 200-250 Amp

 Voltage : 28 – 31 Volt

 Gas Flow Rate : 12 – 15 Lpm

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