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Elephant Chart Example

The document is a chart tracking defects found in parts from various suppliers over time. It lists the part number, defect, month and location where the defect was caught, and a brief description. A total of 49 defects were found in 2003 and 52 in 2005. The majority of defects were found through inspection in the field or at Hamilton Sundstrand, with some caught during supplier quality checks. Common issues included dimensional nonconformances, porosity, voids, and surfaces not being properly cleaned.

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frank_jr_2
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2K views1 page

Elephant Chart Example

The document is a chart tracking defects found in parts from various suppliers over time. It lists the part number, defect, month and location where the defect was caught, and a brief description. A total of 49 defects were found in 2003 and 52 in 2005. The majority of defects were found through inspection in the field or at Hamilton Sundstrand, with some caught during supplier quality checks. Common issues included dimensional nonconformances, porosity, voids, and surfaces not being properly cleaned.

Uploaded by

frank_jr_2
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Part #

Defect

Tracking Months Ascending upward

Year to date totals Where the defect was caught? Field HS DSQR
July-05 May-05 June-05 April-05 August-05 March-05 October-05 February-05 January-05 December-05 November-05 September-05 2003 TOTAL HS DSQR HS DSQR Field HS Field Field HS Field Field Field DSQR HS DSQR HS DSQR 5 3 3 3 3 3 3 1 1 3 20 19 6 4 4 3 1 1 3 3 4 3 6 8 3 3 10 6 4 5 1 1 5 3 1 4 2 2 31 3 3 3 2 6 1 1 6 1 1 1 2 2 1 3 3 1 1 1 1 2 2 49 3 1 1 1 3 10 7 2 7 2 6 1 7 1 6 3 2 33 5 4 3 3 3 3 3 3 52 4 20 7 7 7 3 4 1 2 2 3 12 17 1 2 HS Field Field Field HS DSQR DSQR DSQR HS DSQR Field HS DSQR Field HS DSQR Field HS DSQR Field HS DSQR Field HS DSQR Field HS DSQR Through Wall Undercut ULL Wall Thickness .050-.055 ULL Hole Missing B/P Loc View E Did Not Clean Up Surf -ADimple Packaging Foam on Part Dimensional Did Not Clean Up Suf -EThru-Wall Void B/P Loc View M Core Blow Void C722589-12 Lack of Cast Mat'l 815239-3 Porosity on Machined Surface 815239-3 Thru-Wall on Cast Surface 765722-10 Void 765722-10 Groove Cuts 765722-10 Linear Indications 765722-10 Did Not Clean Up 2004 TOTAL 2005 TOTAL Linear Indications BX769097 BX769097 723487-1 723487-1 723487-1 723487-1 723487-1 723487-1 Linear Indications 822536-12 822536-12 822536-12 822536-12

725436-1 725436-1
Did Not Clean Up

CUSTOMER: Hamilton Sundstrand

725436-1

Joe's Machining Elephant Chart of Customer Escapes

Metric requirement

Wall Thickness .-25-.045 ULL

4503225

Positive Caast Material

757255 744278-1 Dimensional 733782-10 Burr 733782-10 Nodule and Sand

Core Blows

MD755941

Did Not Clean Up

MD1700002

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