7
SENR4955 February 1993
Part No.
3T5825
14 12 8 D 19 17 2 6 13 A 1 15 9 4
B C 18
Function
Power Train Oil Temperature (EMS) Engine Coolant Temperature (EMS) Engine Oil Pressure (EMS)
Off Machine Switch Specification
Actuate
129.4 2.8C (265 5F) 107.2 2.8C (225 5F) 62 21 kPa (9.0 3.0 psi) 37.8 2.8C (100 5F) 101.7 2.8C (215 5F) 344.5 34.5 kPa (50 5 psi) 110.0 2.8C (230 5.0F) 51.7 2.8C (125 5F) 93 21 kPa (13.5 3.0 psi) 210 70 kPa (30 10 psi)
Deactuate
118.3C MIN (245F MIN) 91.0C MIN (196F MIN) 38 21 kPa (5.0 3.0 psi) 26.7C MIN (80F MIN) 93.3C MIN (200F MIN) 172.3 21 kPa (25 3 psi) 101.7C MIN (215F MIN) 43.0C MIN (110F MIN) 69 21 kPa (10.0 3.0 psi)
Contact Position
Normally Closed Normally Closed Normally Open Normally Closed Normally Closed Normally Open Normally Closed Normally Closed Normally Closed Normally Open
7N9785 7T0988
10
8N1693 8N2248 8T8639
Engine Coolant Temperature (Start Aid) Hydraulic Oil Temperature (Differential Steer EMS) Refrigerant Pressure (A/C) Hydraulic Oil Temperature (Clutch/Brake Steer EMS) Power Train Oil Temperature (Clutch/Brake Steer EMS) Fuel Pressure (EMS) Power Train Filter Pressure (EMS) (Differential Steer EMS)
16
2 11
9G1300 9G3341 9W3187 9X7781
D6H Series II Tractor Electrical System
Part No.
2G0413
8
Resistor, Sender and Solenoid Specifications
Component Description
Resistor - Blower Motor Speed Resistor - Blower Motor Speed Resistor - Load Resistor - Starter/Diagnostic Conn Solenoid - A/C Clutch Solenoid - Start Aid
Resistance (Ohms)
5 Overall 2.0 .1 Tap 1.0.05 50 5.0 150 7.5 14.4 0.6 6
10 16 7 3 1 18 2 C 11 5 B
9G1950 7X6416
4
6T2217 8T8813 9G4365
At room temperature unless otherwise noted.
17 14 12 19 15 13 6
Related Electrical Service Manuals
Title Form Number
SENR2082 SENR4130 SENR2945 SENR2947 SENR3581 SENR4975 SENR3536 Alternator (1005047): Consist No.1005046 Consist No.1005045 Electronic Monitoring System Starting And Charging Systems Starting Motor (4N3181): Consist No. 8C3651 (42-MT) Consist No. 9X4447 (F8) Consist No. 3T6305 (KE)
4RC5500-UP 6FC5500-UP 8FC5500-UP 1KD5500-UP 2KD5500-UP 3ED5500-UP 3ZF5500-UP 4YF5500-UP 5HF5500-UP 6CF5500-UP 6CF5500-UP 2TG5500-UP
3YG5500-UP 4GG5500-UP 4LG5500-UP 1FJ5500-UP 8ZHJ1-UP 9KJ1-UP 2DK5500-UP 5KK1-UP 6CK1-UP 7ZK1-UP 8KK1-UP
8SK1-UP 9LK1-UP 9RK1-UP 1YL1-UP 2BL1-UP 2TL1-UP
Machine Harness Connector And Component Locations
1993 Caterpillar All Rights Reserved
Printed in U.S.A.
Component Alarm - Action (EMS) Alarm - Backup Alternator Batteries Breaker - Alternator (60A) Breaker - Blower Motor Converter - Voltage Filter - Alternator Fuse - Front Dash and Dome (10A) Fuse - Key (10A) Fuses Gauges Ground - Module Horns - Front Lamp - Action (EMS) Meter - Service Monitor - Operator (EMS) Motor - Blower (Heater) Motor - Starting Motor - Windshield Washer Motors - Blower (A/C) Motors - Wiper (Front & Left) Motors - Wiper (Rear & Right) Radios (12V & 24V) Relay - Main (Replaces Terminal Block) Relay - Start Resistor - Blower Motor Speed (A/C) Resistor - Blower Motor Speed (Heater) Resistor - Load Resistor - Starter to Diagnostic Connector Sender - Engine Coolant Temp (Gauge) Sender - Fuel (Gauge) A/C = Air Conditioning
Schematic Location D-8 E-9 B-1 F-3 E-7 F-5 E-3 B-5 E-7 F-7 E-6 B-5 D-4 F-1 D-6 B-5 D-4 B-3 A-2 A-8 B-3, C-3 C-4, E-7 C-8, B-6 B-4 F-8 F-6 B-3 B-3 F-6 B-2 C-2 D-9
Component Location
Machine Location 1 C 2 3 B B C A B B B A A 4 A A A 5 6 7 8 D D D B B 8 5 B 6 9 10 Component Sender - Hydraulic Oil Temp (Gauge) Sender - Power Train Oil Temp (Gauge) Solenoid - A/C Clutch Solenoid - Start Aid Switch - Backup Alarm (CBS) Switch - Backup Alarm (DS) Switch - Blower Motor (A/C) Switch - Blower Motor (Heater) Switch - Disconnect Switch - Engine Coolant Temp (EMS) Switch - Engine Coolant Temp (Start Aid) Switch - Engine Oil Pressure (EMS) Switch - Flood Lamp Switch - Forward Horn Switch - Front and Dash Lamp Switch - Fuel Press (EMS) Switch - Hydraulic Oil Temp (EMS) Switch - Key Start Switch - Neutral Start (DD) Switch - Neutral Start (PS with DS) Switch - Neutral Start (PS with CBS) Switch - Power Train Filter Press (DS EMS) Switch - Power Train Oil Temp (CBS EMS) Switch - Power Train Oil Temp (EMS) Switch - Refrigerant Press Switch - Start Aid Switch - Test (EMS) Switch - Thermostat (A/C) Switches - Wiper Terminal Block
Harness Connector Location Chart
Schematic Location A-6 B-2 B-2 F-2 D-7 E-7 B-3 C-3 F-3 C-2 D-2 C-2 B-6 B-6 C-6 C-2 A-6 C-5 B-9 D-7 D-7 A-6 C-2 C-2 F-2 C-6 D-6 B-3 B-7, B-8 F-6 Machine Location 11 12 13 14 C C A 5 3 9 9 15 A 16 A 17 11 A 18 C C 11 19 12 13 A A A D B
4 Contacts 5 Contacts 6 Contacts 7Contacts 8 Contacts 9 Contacts 20 Contacts
Wire Description
Connector
Machine Location
* B A D D D
1 1
Harness And/Or Components
A-6Y7376 Operator Monitor (EMS) A - 6Y7376 Diagnostic Connector A - 6Y7376 C - 7T8326 G - 9U9458 Attachment H - 9U9463 Attachment G - 9U9458 Attachment H - 9U9463 Attachment G - 9U9458 Attachment Radio A - 6Y7376 B-1011339 A - 6Y7376 B-1011339 A - 6Y7376 E - 9U9407 A - 6Y7376 Voltage Converter A - 6Y7376 M-6I8611 A-6Y7376 C-7T8326 A-6Y7376 G - 9U9458 Attachment A - 6Y7376 N - 9W1816 Attachment A - 6Y7376 Y - 6Y3416 Attachment
Schematic Location
E-4 F-7 D-6 C-7 C-B B-4 E-3
Wire Number
101 102 105 108 109 112 113 114 116 121 123 124 129 200 201 203 207 301
Wire Color
RD BU BR BU OR PU OR GN BR YL WH GN BU BK BK BK BK BU OR WH GN OR YL PU WH BR GY GN YL GY PU WH PK BR GN GY BR OR GY YL PK BR GN OR BR YL BU PU WH YL BR GN OR GY GN BU YL WH BR BU GY YL GN PK BU PK BR GN YL OR BAT HD LMP KEY SW AUX CKT
Description
Power Circuits
Harness And Wire Electrical Schematic Symbols
Electrical Schematic Symbols And Definitions
Plug
T
A 1
AA
1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.
ALT OUTPUT(+) TERM. MAIN POWER RELAY OUTPUT OPR MON PANEL B+ SWITCHED WARNING HORN (FORWARD) AUX CKT BACKUP ALARM TO LAMP AUX CKT A/C AUX CKT Ground Circuits MAIN CHASSIS OPR MON PANEL CMS CHASSIS DIAGNOSTIC STARTER DIAGNOSTIC Basic Machine Circuits STARTER NO.1 SOL STARTER NO.1 RESISTOR TO DIAGNOSTIC STARTER RELAY NO.1 OUTPUT STARTER RELAY COIL TO NEUT START SW KEY SW TO NEUT START SW MAIN POWER RELAY COIL START AID SW TO START AID SOL START AID SOL TO TEMP SW BCKP ALARM LAMP WARNING HORN (FORWARD) Monitoring Circuits ALTERNATOR (R) TERM. OPR MON HYD OIL TEMP OPR MON OIL PRESS. (LO SETTING) OPR MON COOLANT TEMP OPR MON ACTION ALARM OPR MON ACTION LAMP OPR MON FUEL PRESS. OPR MON TEST SW OPR MON POWER TRAIN TEMP OPR MON POWER TRAIN OIL FILTER ENG COOLANT TEMP GAGE HYD SYSTEM TEMP GAGE POWER TRAIN TEMP GAGE FUEL LEVEL GAGE Accessory Circuits WIPER - FRONT (PARK) WIPER - FRONT (LO) WIPER - FRONT (HI) WIPER - REAR (PARK) WIPER - REAR (LO) WIPER - REAR (HI) RADIO SPEAKER - LEFT RADIO SPEAKER - LEFT (COMMON) WASHER - PRIMER RADIO SPEAKER - RIGHT RADIO SPEAKER - RIGHT (COMMON) A/C COMPRESSOR/REFRIGERANT PRESS. SW BLOWER MOTOR (HI) BLOWER MOTOR (MEDIUM) BLOWER MOTOR (LO) A/C SW TO REFRIGERANT SW A/C CLUTCH TO THERMOSTAT SW WIPER - LEFT (PARK) WIPER - LEFT (LO) WIPER- LEFT (HI) WIPER - RIGHT (PARK) WIPER - RIGHT (LO) WIPER - RIGHT (HI) DC/DC CONVERTER POWER OUTPUT DC/DC CONVERTER MEMORY OUTPUT Lighting Circuits DASH BASIC FLOOD REAR FLOOD SIDE HEAD LAMP BASIC
Receptacle 2
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
Pin or Socket Number Wire, Cable, or Harness Assembly Identification Single Wire Connector Component Part Number
D-3 A-5 E-3 B-5 D-5 D-6 C-3 C-3
302 304 306 307 308 310 311 321 322 403 404 405 406 410 411 413 415 424 426 441 442 443 447 500 501 502 503 504 505 508 509 510 511 512 513 515 516 517 521 522 523 524 525 526 527 528 592 A513 600 608 609 610
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.
Pin
A
325-PK-14
A 1
AA
325-PK-14
9X-1123
* A A A A A
Socket
Wire Color
200-BK-14
Normally closed switch that will open with an increase of a specific condition.
Circuit Number Identification
Wire Gauge
Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.
Electrical Schematic Symbols And Definitions
FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.
Machine locations are repeated for connectors located close together. * = Connector is located at the component. A = Connector in dash area. B = Connector at relay panel. D = Connector in headliner of operators compartment.
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Machine locations are repeated for components located close together. A = Components in dash area. B = Components at relay panel. C = Components in operator's left console. C = Components within diff steer control handle of operator's left console. D = Components in operator compartment. D = Components in headliner of operators compartment.
EMS = Electronic Monitoring System (operator monitor) DS = Differential Steer Machines CBS = Clutch/Brake Steer Machines PS = Power Shift PT = Power Train
No circle indicates that the wire cannot be disconnected from the component.
T
SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.
7
112-PU 308-YL A LL A
6
308-YL TERMINAL BLOCK 6T-0751 112-PU-14 A A MM 109-OR-6 109-OR-6 200-BK RELAY PANEL 308-YL 304-WH 200-BK 112-PU-14 112-PU-14 109-OR-6 STARTER RELAY 3E-0075 200-BK 306-GN 306-GN 306-GN 200-BK 200-BK-14 200-BK 200-BK 109-OR-8 109-OR-14 109-OR-14 109-OR-14 112-PU-14 FUSE HOLDER 4K-5122 FUSE (NOTE C) 112-PU-14 112-PU-14 112-PU-14 112-PU-14 A A A A A A A 10A 10A 10A 15A 15A 10A 15A A A A A A A A FORWARD HORN BACK-UP ALARM GAGES & SERVICE METER CIGAR LIGHTER SIDE & REAR FLOOD LAMPS OPERATOR MONITOR WIPER MOTORS RADIO RELAY PANEL 114-GN 121-YL 123-WH 129-BU-14 116-BR-14 113-OR 108-BU-14 108-BU-14 2 1 BK-18 BK-18 A A 112-PU-14 A A 124-GN-14 109-OR-6 LL MM 200-BK LOAD RESISTOR 7X-6416
203-BK
308-YL WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. Z
322-GY-14 200-BK-14
F
200-BK-14 608-GN-14 Z
WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. DIAGNOSTIC CONNECTOR STARTING CIRCUIT GAUGE CIRCUIT. EMS CIRCUIT. T 2 1 U 200-BK-14 608-GN-14 PANEL LAMP CIRCUIT. WIPER/WASHER CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT GROUND CIRCUIT START AID CIRCUIT 112-PU-14 308-YL 112-PU-14 112-PU-14 308-YL 112-PU-14 109-OR-4 200-BK 200-BK 308-YL-14
105-BR A 10A 101-RD A A KEY FUSE 3K-8782
322-GY-14 200-BK-14 200-BK-14 200-BK-14
FLOOD LAMP 9X-6775
101-RD 101-RD-14
108-BU-14 116-BR-14 410-WH 113-OR 201-BK 200-BK-14 123-WH 321-BR 121-YL 114-GN 306-GN 129-BU-14
109-OR-6 109-OR-8
L7
E
200-BK 321-BR UU A 321-BR 2 200-BK 1 KK BK-14 BK/PK-14 BACKUP ALARM 3T-1815 OPERATOR STATION FUEL SENDER 3E-6261 2 1 S 200-BK-14 477-PK BK PK 509-WH-18 508-PU-18 2 1 A 321-BR 121-YL BK-12 410-WH 201-BK T
BK/PK BK/PK
OPERATOR STATION 1 2 L MOTOR H
201-BK 410-WH 306-GN 307-OR 200-BK 321-BR 321-BR 200-BK
310-PU 610-OR-14 A 2 3 7 1 4 6 5
B 311-WH 310-PU 610-OR-14 521-YL-14 522-WH-14 200-BK 322-GY 322-GY 310-PU 311-WH 521-YL-14 322-GY 610-OR-14 200-BK 522-WH-14 200-BK
L7 OPERATOR STATION A
ALARM + BATTERY
A 1 2 GN GY BR OR 200-BR-14 LEFT WIPER 7X-6112
RD BK
307-OR
306-GN
LEFT SPEAKER 6T-7695 ACTION ALARM 9G-9813
UU 1 2 1 2
307-OR 306-GN NOTE: FOR DIFF STEER PLUG HARNESS AS. A INTO HARNESS AS. UU; FOR POWERSHIFT WITH CLUTCH/BRAKE STEER PLUG HARNESS AS. A INTO HARNESS AS. RR; FOR DIRECT DRIVE LEAVE HARNESS AS. A OPEN. RR 102-BU-18 108-BU 592-BU-18 A513-PK-18
D
102-BU-18 200-BK-18 G
3 1 2
WH RD BK DOME LAMP 8C-9678
102-BU-18 200-BK-18
2 3 4 1
201-BK
415-GN
A C 415-GN 411-PK 201-BK 200-BK 200-BK MODULE GROUND
OPERATOR MONITOR TEST SW 7N-8001 ACTION BASE LAMP 3T0304 C 7N-1996 201-BK C 411-PK 201-BK START AID SW 3T-3453 C 310-PU
200-BK 200-BK-8 200-BK-14 L8
200-BK 123-WH 442-GY 447-PK 403-GN 441-OR 443-YL
A A 109-OR-6 L3 101-RD-6 302-OR 207-BK 304-WH-8
B B
STARTING AID TEMP SW 8N-1693 B
OPERATOR STATION
BK-12 T
200-BK-14 447-PK
2 1
A 200-BK-14 608-GN-14
509-WH-18 508-PU-18 200-BK
200-BK-8 304-WH-8 207-BK 302-OR 109-OR-4 101-RD-6
MOTOR H
406-PU
200-BK-14 608-GN-14
504-YL-18 108-BU 503-BR-18 505-BU-18
200-BK-14
124-GN-14 521-YL-14 522-WH-14 200-BK-14
124-GN-14
307-OR 306-GN
ROOF GROUND STUD
A 1 2 4 3 N
OPERATOR STATION
G 1 3 4 2
501-GN-18 108-BU 500-BR-18 502-OR-18
1 3 4 2
GN GY BR OR
BLOWER 9G-8697
A 2 3 1 F 426-BR 201-BK 2 1
A P
RD-00
OROPS HEATER 1 2 4 3
V B
201-BK
447-PK 200-BK-14 608-GN-14
1 2 3
200-BK-14 608-GN-14 447-PK
GN GY BR OR
L2
REAR WIPER 9X-3392
443-YL 424-GY 201-BK
321-BR 121-YL 200-BK-14 200-BK-14 608-GN-14 447-PK
108-BU 523-BR-18 524-BU-18 525-GY-18 200-BK-18 200-BK-18 200-BK-18 200-BK
308-YL
R FRONT WIPER 9X-3392 200-BK-18 501-GN-18 108-BU 500-BR-18 502-OR-18 509-WH-18 508-PU-18 511-BR-18 512-GN-18 A513-PK-18 592-BU-18 108-BU 200-BK-18 L8 124-GN-14 L8 200-BK-18 610-OR-18 200-BK-18 G BK-12 L MOTOR H
V ENGINE OIL SW 7T-0988 V
201-BK 201-BK
108-BU 108-BU 108-BU 108-BU 108-BU
2 1
308-YL
443-YL 200-BK-8 200-BK-14
200-BK-8 443-YL
201-BK B
406-PU 405-GY 201-BK 413-BR 441-OR 403-GN 522-WH-14 513-OR-14
RR RR 1 307-OR 2 306-GN
311-WH 311-WH
200-BK
NEUTRAL START SW (POWER SHIFT WITH CLUTCH/BRAKE STEER) 9W-1581
105-BR 307-OR 308-YL 310-PU
415-GN 411-PK 201-BK 201-BK 200-BK-14 200-BK-14 200-BK
200-BK 403-GN 403-GN 405-GY 413-BR 406-PU 201-BK 441-OR
424-GY 201-BK 201-BK 426-BR
TEST
201-BK 201-BK
307-OR 306-GN
1 8 4 5 9 2 6 3 7
L7
L7
426-BR 200-BK-14 447-PK 404-YL 442-GY 201-BK 307-OR 608-GN-14 322-GY 114-GN 121-YL 321-BR 306-GN 129-BU-14
102-BU-14 116-BR-14 610-OR-14 608-GN-14
HYD TEMP PWR TN TEMP PWR TN FLTR COOL TEMP ENG OIL PR FUEL PR ALTERNATOR LAMP
524-BU-18 108-BU 523-BR-18 525-GY-18
L13
BACKUP ALARM SW 7T-8744 NOTE E
NEUTRAL START SW 9N-1750 NOTE D
G 4 3 2 1
A 108-BU-14 A513-PK 592-BU 102-BU-14
OPERATOR MONITOR 3T-9100
GROUND
201-BK 201-BK 201-BK 201-BK 201-BK 201-BK 201-BK 404-YL 424-GY 426-BR 406-PU 405-GY 413-BR 403-GN 411-PK 415-GN
201-BK
201-BK 201-BK 201-BK 201-BK 201-BK
307-OR 608-GN-14 201-BK 201-BK 201-BK 200-BK-14 442-GY 447-PK 404-YL 426-BR 424-GY 403-GN 405-GY 413-BR 406-PU 201-BK 200-BK 441-OR 403-GN
404-YL 426-BR 200-BK-14 447-PK 442-GY 201-BK 201-BK 424-GY
1 3 4 2
522-WH-14 513-OR-14
BACKUP ALARM SW 9N-1750 NOTE D UU UU
DIFF STEER TILLER
200-BK 321-BR
UU UU 10 1 16 20 9 12 14 2 8 18 19 4 7 17 6 5 13 3 11 15
410-WH 113-OR
521-YL-14 322-GY 610-OR-14 200-BK 513-OR-14
108-BU-14 116-BR-14 A513-PK 592-BU 102-BU-14 105-BR 308-YL 310-PU 610-OR-14 608-GN-14 307-OR 307-OR
L13
L13
102-BU-14 105-BR 308-YL 124-GN-14 310-PU 311-WH
610-OR-14 200-BK-14
201-BK 410-WH 306-GN 307-OR
FRONT DASH DOME FUSE 3K-8782 101-RD-14 60A 101-RD-6 A A
RELAY PANEL
310-PU 311-WH
109-OR
ALL DASHED LINES ARE ATTACHMENTS
10A
322-GY 200-BK-14 610-OR-14
521-YL-14 513-OR-14
1 2
MAIN RELAY 3T-0376 (REPLACES TERMINAL BLOCK AT F-6 WHEN LOAD CURRENT EXCEEDS 10 AMPS)
RD-00
ALT CIRCUIT BREAKER 9S-0173
200-BK 200-BK 306-GN 321-BR 321-BR 307-OR
108-BU-14 102-BU-14 200-BK 200-BK A513-PK 592-BU
2 1 3 6 4 5
BK-18 BK-18
102-BU-14 102-BU-14
12 8 3 11 10 2 7 4 20 18 19 6 5 17 16 15 14 13 1 9
L5 D START AID SOLENOID 9G-4365 24V TO 12V CONVERTER NOTE G 3E-8645
+24 V SWITCHED IN +24 V BATTERY IN GROUND GROUND +12 V MEMORY OUT +12 V SWITCHED OUT
BK BK
306-GN 105-BR
FRONT HORN 7T-0969
610-OR-14 200-BK-14
112-PU 308-YL 203-BK 311-WH 310-PU 302-OR 207-BK 304-WH
20A
BLOWER MOTOR BREAKER 3T-8728
109-OR-6 308-YL 203-BK 311-WH 310-PU 302-OR 207-BK 124-GN-14 304-WH-8 306-GN 200-BK 200-BK 306-GN 200-BK 200-BK-14 105-BR 102-BU-14 102-BU-14 101-RD-6 116-BR-14 113-OR 123-WH 108-BU-14 108-BU-14 129-BU 114-GN 121-YL 410-WH 201-BK
203-BK 311-WH 310-PU 124-GN-14 109-OR-6 308-YL 105-BR 102-BU-14 302-OR 207-BK 304-WH-8 101-RD-6 102-BU-14 108-BU-14 200-BK 200-BK 129-BU-14 200-BK-14 116-BR-14 113-OR 123-WH 108-BU-14 114-GN 121-YL 410-WH 201-BK 306-GN 306-GN 200-BK 200-BK
321-BR
RD-00 AA BB
POS NEG
BK-00
BB
CC
BK-00 A CC DISCONNECT SW 7N-0718 DD BK-00 REFRIGERANT SW 8T-8639 NOTE A D FRONT HORN 7T-0970 D XX HEAD LAMP 9X-6874
POS NEG
12V BATTERY 3T-5760 STD 9G-4247 ATCH
12V BATTERY 3T-5760 STD 9G-4247 ATCH
DD 203-BK 311-WH 310-PU 124-GN-14 308-YL 105-BR 102-BU-14 108-BU-14 102-BU-14 200-BK 200-BK 302-OR 207-BK 304-WH-8 101-RD-6 109-OR-6 FRAME
XX
XX 1 2 D
L3
1 2
200-BK-14 200-BK-14 610-OR-14 3 1 2 B B D D XX
2 1
E
L5
D
L4 L1 L1 ABBREV RD WH OR YL PK BK GY PU BR GN BU COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE
2 4 3 6 1 5
L1
SYMBOL
DESCRIPTION
BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO VEHICLE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT
200-BK-18 200-BK-18 200-BK-18
S T
508-PU-18 509-WH-18 523-BR-18 524-BU-18 525-GY-18 500-BR-18 501-GN-18 502-OR-18
510-YL-18 526-YL-18 527-GN-18 528-PK-18 108-BU 200-BK-18 511-BR-18 512-GN-18
526-YL-18 527-GN-18 528-PK-18 108-BU 200-BK-18
102-BU-14
610-OR-14 609-YL-14 608-GN-14 116-BR-14 102-BU-14
403-GN 200-BK 123-WH
C C
442-GY 123-WH 447-PK 441-OR 443-YL
G 5 7 8 3 2 6 1 4 2 7 6 5 4 1 3 8
2 5
1 C 4 C
1 2
600-BR 610-OR-14
600-BR
600-BR 200-BK
FRONT & DASH LAMP SW 7T-3946
PANEL LAMP 7N-9967 C 200-BK BASE 7G-9730
200-BK-14 608-GN-14
WH/RD-14 BK-14
1 2
POWERTRAIN OIL TEMP SW 9G-3341 NOTE E P
2 1
413-BR 441-OR 513-OR-14 522-WH-14 403-GN
A513-PK-18 592-BU-18 108-BU 108-BU 200-BK-18 200-BK-18 511-BR-18 512-GN-18 509-WH-18 508-PU-18 501-GN-18 500-BR-18 502-OR-18
C OFF C S ON 307-OR B ST 105-BR C KEY START SW 9G-7641
BK
BK
MOTOR
COOLANT TEMP SW 7N9785
FUEL PRESS SW 9W-3187 201-BK B
IDENT
PART NO.
CHG
LOC NOTE E-4 D-3 D-6 E-1 A-5 C-2 B-7 ATCH B-7 ATCH A-8 ATCH B-5 C-3 ATCH C-2 E C-9 C-9/E-9 ATCH D-9 B-8 B-3 ATCH C-3 ATCH D-7 D D-7 B-9 B-5 C-1 B-1 A-2 E-9 F-6 F-6 B-1/F-1 F-3 F-3 F-3 F-3 F-3 A-2 A-3 A-4
ATCH
P T
413-BR COOLANT TEMP SENDER 6N-5926 T B 441-OR B
BLOWER SW 1V-6652 X 1 3 1 2 4 5 6 3 7 8 WH/BK, GN/BK-18 WH/GN-18 YL-18 RD-18 BK-18 GY/BK, PU/BK-18 GY/PU-18 LH SPEAKER (-) LH SPEAKER (+) +12 VOLT MEMORY +12 VOLT GROUND RH SPEAKER (-) RH SPEAKER (+) ANTENNA OROPS HEATER 12 VOLT RADIO NOTE F
N N N T THERMOSTAT SW 3E-5465
C M OPERATOR MONITOR PANEL MOUNTING BOLT
A 3 1 2 1 4 5 3 2 C 608-GN-14 C 609-YL-14 600-BR 200-BK 200-BK
A 610-OR-18 200-BK-18 M 442-GY-18 123-WH-18 447-PK-18 441-OR-18 443-YL-18
515-GY-14 200-BK-14
116-BR-14 116-BR-14
124-GN-14 521-YL-14
C C
SIGNAL GROUND BATTERY
610-OR-18
515-GY-14 517-BU-14 200-BK-14
FLOOD LAMP SW 3T-1730 526-YL-18 527-GN-18 528-PK-18 510-YL-18 108-BU 523-BR-18 524-BU-18 525-GY-18 500-BR-18 501-GN-18 502-OR-18
C 609-YL-14 608-GN-14 610-OR-14
610-OR-18 610-OR-18
610-OR-18
H H
307-OR 306-GN
441-OR-18
503-BR-18 504-YL-18 505-BU-18 108-BU-18
Q GR 2 1 BK SERVICE METER 3E-9358
510-YL-18
B
A
447-PK-18
J
306-GN
J 1 2
306-GN
G W H P W H
H L
H H B H B H HP H W
H L
H H B B H H P H W
H L
H H B B H H P H W
H L
H H B B H
123-WH-18 123-WH-18 200-BK-18
G 1 3 4 2 BK-12 GN GY BR OR
BK-14
NOTE: PLUG WIRE ASSEMBLY J INTO HARNESS A FOR DIRECT DRIVE; LEAVE HARNESS A OPEN FOR POWER SHIFT.
527-GN-18 108-BU 526-YL-18 528-PK-18
516-GN-14
200-BK-18
200-BK-18
A 1 2
E 129-BU-14 E 200-BK-14 G CIGAR LIGHTER 9W-0335
SEND GRD M
X 509-WH-18 508-PU-18 108-BU A513-PK-18 592-BU-18 200-BK-18 512-GN-18 511-BR-18 G 1 2 4 5 6 3 7 8 WH/BK, GN/BK-18 WH/GN-18 RD-18 BK-18 GY/BK, PU/BK-18 GY/PU-18 LH SPEAKER (-) LH SPEAKER (+) +24 VOLT 515-GY-14 517-BU-14 GROUND RH SPEAKER (-) RH SPEAKER (+) ANTENNA 2 1
517-BU-14
610-OR-18
515-GY-14
BR
LAMP 5D-0019 LAMP 5D-0019 M
COOLANT TEMP GAGE 4W-0483
L4
200-BK-8 207-BK 302-OR 304-WH-8 101-RD-6 109-OR-4
RIGHT SPEAKER 6T-7695
M IGN
WH/RD-14 BK-14
123-WH-18
HH
BK-6
200-BK-14 610-OR-14
N 2 1
109-OR-4
PANEL LAMP C 7N-9967 BASE 7G-9730 610-OR C
NN
RED 2 BLK 5 515-GY-14 BLU 515-GY-14 GRN 4 516-GN-14 OR
443-YL
403-GN
ALTERNATOR FILTER 100-5052
200-BK-14 200-BK-14 200-BK-14 200-BK-14
200-BK 508-PU-18 509-WH-18 511-BR-18 512-GN-18
200-BK 511-BR-18 512-GN-18 508-PU-18 509-WH-18
POWERTRAIN OIL TEMP GAGE 4W-0485 M 123-WH-18 IGN M Q 610-OR-18 SEND LAMP GRD 5D-0019 M 200-BK
509-WH-18 508-PU-18 108-BU A513-PK-18 592-BU-18 200-BK-18 512-GN-18 511-BR-18
POWERTRAIN OIL TEMP SW 3T-5825 201-BK F F T
GR BK BR
BLOWER SW 6P-3236
GN GN AIR CONDITIONER CLUTCH SOLENOID 8T-8813
424-GY POWERTRAIN OIL TEMP SENDER 8N-3844 F
2 1
ALT + HH
HARNESS AS. A 6Y-7376 00 B 101-1339 00 C 7T-8326 04 D 5G-9496 02 E 9U-9407 00 F 3T-8624 02 G 9U-9458 02 H 9U-9463 01 L 6Y-1201 00 M 6I-8611 00 N 9W-1816 03 P 6T-2934 02 S 8E-1117 00 T 8E-1684 00 U 9U-9456 00 W 6Y-1200 00 X 7X-2041 00 Y 6Y-3416 01 RR 9W-5275 01 UU 8E-1538 02 J Q V HH JJ KK LL MM XX AA BB BB CC DD EE FF NN WIRE AS. 3T-8636 6I-8609 3T-1480 4D-6565 3N-0539 9G-6259 8E-0936 8E-0937 8E-2137 CABLE AS. 9G-8921 9V-2098 3P-2179 8S-1078 3P-2182 7P-6682 3T-2980 9U-8746 03 00 03 01 01 02 00 00 01 02 01 03 01 03 01 01 01
ALTERNATOR 100-5047
517-BU-14
1 2
N MOTOR OROPS HEATER N RESISTOR 9G-1950 RESISTOR 6T-2217 BLOWER 9G-8693
XX
ATCH
510-YL-14
114-GN
322-GY 610-OR-18
SEND
108-BU
1 2
510-YL-18
510-YL-18
200-BK-18 OPERATOR STATION 510-YL-14 200-BK-14 L MOTOR 322-GY 114-GN 447-PK 307-OR 306-GN 608-GN-14 321-BR 121-YL 200-BK-14 200-BK-14 129-BU-14 200-BK-14 404-YL 201-BK 426-BR 442-GY ANTENNA 9W-3072 NN 307-OR 306-GN 129-BU-14 322-GY 114-GN 608-GN-14 321-BR 121-YL 404-YL 201-BK 426-BR 447-PK 442-GY 200-BK-14 200-BK-14 200-BK-14 OPERATOR STATION STARTER 4N-3181 STD 3T-8946 ATCH A
A G S
MTR BAT
A AA
RD-00
510-YL-18 510-YL-18 108-BU
MOTOR T L
X RESISTOR 2G-0413
301-BU
RIGHT H WIPER 7X-1751
24 VOLT RADIO NOTE F
BLOWER 7X-6279
101-RD-6
108-BU
108-BU
108-BU
610-OR-18 FUEL LEVEL GAGE GRD 9X-3496 M 200-BK-18 123-WH-18 123-WH-18
200-BK-18
515-GY-14
304-WH-8
NEUTRAL START SW DIRECT DRIVE ONLY 9P-9520
REAR WIPER SW 3T-6655
RIGHT WIPER SW 3T-6655
LEFT WIPER SW 3T-6655
FRONT WIPER SW 3T-6655
M IGN
IGN
123-WH-18 Q
WH/RD-14
FORWARD HORN SW 3T-2357
123-WH-18 LAMP 5D-0019 M 442-GY-18 SEND HYDRAULIC GRD OIL TEMP GAGE M 4W-0484 NOTE D
200-BK-18
MOTOR
A 1 2
XX HEAD LAMP 9X-6874
STD ATCH
ATCH
MOTOR
FF
RD-00 THIS SCHEMATIC IS FOR THE D6H TTT (6T-3295 CHG 06) COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, AND XMSN SHIFTER IN NEUTRAL UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE ENG BLK NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: NORMALLY OPEN BEFORE INSTALLATION NOTE C: FUSES 10A - 3K8782; 15A - 8M8948 NOTE D: FOR DIFF STEER ONLY NOTE E: FOR CLUTCH/BRAKE STEER ONLY NOTE F: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH 24 VOLT RADIO RADIO OPTIONS 24 VOLT RADIOS 12 VOLT RADIOS 9X-6779 FIXED U.S. 3E-7140 FIXED U.S. 3E-7141 REMOVEABLE U.S. 9X-6778 REMOVEABLE U.S. 3E-6107 FIXED EUROPE 3E-7890 FIXED EUROPE 3E-6106 REMOVEABLE EUROPE 9X-5288 REMOVEABLE EUROPE
L 608-GN-14 200-BK-14 L2
L WASHER 7T-8891 L2 HYDRAULIC OIL TEMP SW 9G-1300 NOTE E 8N-2248 NOTE D E E T
BK-00
207-BK L4 FF AUX START RECEPTACLE BK-00 RD-00
FF BK-00 JJ BK-6
L4 200-BK-8 FRAME EE
JJ
POWERTRAIN FILTER SW 9X-7781 NOTE B
E E
201-BK 201-BK
T FLOOD LAMP 9X-6775
426-BR HYDRAULIC OIL TEMP SENDER 8N-3844
129-BU-14 200-BK-14 404-YL 201-BK 426-BR 442-GY
1 5 2 3 4 6
E T
442-GY
