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Pelton Turbine Erection Procedure

The document describes the step-by-step process of erecting a Pelton turbine. It includes assembling and lowering the various parts such as the lower housing, distributor, roof cover, cones, nozzles, runner wheel, guide bearing, and shaft. Photographs show each stage of the erection including welding, testing, and alignment of parts. The overall process involves assembling the turbine components and carefully lowering them into the pit using lifting devices.

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bhanu prasad
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© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
100% found this document useful (2 votes)
2K views91 pages

Pelton Turbine Erection Procedure

The document describes the step-by-step process of erecting a Pelton turbine. It includes assembling and lowering the various parts such as the lower housing, distributor, roof cover, cones, nozzles, runner wheel, guide bearing, and shaft. Photographs show each stage of the erection including welding, testing, and alignment of parts. The overall process involves assembling the turbine components and carefully lowering them into the pit using lifting devices.

Uploaded by

bhanu prasad
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ERECTION of Pelton Turbine

Vinod Kr. Sanatoo 08/08/2007

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

ubansiri PGR-6 - 22/01/2013 - P 2

Agenda
1. Lower Housing 2. Spiral Distributor 3. Roof Cover 4. Pit Liner 5. Lower Cone 6. Nozzles 7. Runner wheel 8. Guide Bearing 9. MIV

ubansiri PGR-6 - 22/01/2013 - P 3

ubansiri PGR-6 - 22/01/2013 - P 4

General view

ubansiri PGR-6 - 22/01/2013 - P 5

Runner removal platform

ubansiri PGR-6 - 22/01/2013 - P 6

Turbine Housing

ubansiri PGR-6 - 22/01/2013 - P 7

Distributor Part 1

ubansiri PGR-6 - 22/01/2013 - P 8

ubansiri PGR-6 - 22/01/2013 - P 9

Distributor Part 2

ubansiri PGR-6 - 22/01/2013 - P 10

Distributor Parts 1 & 2

ubansiri PGR-6 - 22/01/2013 - P 11

Lowering Distributor Part 3

ubansiri PGR-6 - 22/01/2013 - P 12

Distributor Parts 1 , 2 & 3

ubansiri PGR-6 - 22/01/2013 - P 13

Lowering Distributor Part 4

ubansiri PGR-6 - 22/01/2013 - P 14

Distributor Parts 1 , 2 ,3 & 4

ubansiri PGR-6 - 22/01/2013 - P 15

Welding holder

ubansiri PGR-6 - 22/01/2013 - P 16

Defects in parent metal

ubansiri PGR-6 - 22/01/2013 - P 17

Parent Metal defects

ubansiri PGR-6 - 22/01/2013 - P 18

Heating Arrangements

ubansiri PGR-6 - 22/01/2013 - P 19

DPT

ubansiri PGR-6 - 22/01/2013 - P 20

Welding

ubansiri PGR-6 - 22/01/2013 - P 21

Erection of distributor Flange Cones

ubansiri PGR-6 - 22/01/2013 - P 22

Housing Roof on service Bay

ubansiri PGR-6 - 22/01/2013 - P 23

Lowering of Housing Roof

ubansiri PGR-6 - 22/01/2013 - P 24

Lowering of Housing Roof

ubansiri PGR-6 - 22/01/2013 - P 25

Housing roof

ubansiri PGR-6 - 22/01/2013 - P 26

Housing Roof Installed

ubansiri PGR-6 - 22/01/2013 - P 27

Distributor & Housing Roof

ubansiri PGR-6 - 22/01/2013 - P 28

Blank flange for Pressure Test

ubansiri PGR-6 - 22/01/2013 - P 29

Blank flange for Pressure Test

ubansiri PGR-6 - 22/01/2013 - P 30

Distributor Pressure Test

ubansiri PGR-6 - 22/01/2013 - P 31

Distributor Pressure Test

ubansiri PGR-6 - 22/01/2013 - P 32

Embedded Pips

ubansiri PGR-6 - 22/01/2013 - P 33

Cone Support

ubansiri PGR-6 - 22/01/2013 - P 34

Central Cone

ubansiri PGR-6 - 22/01/2013 - P 35

Central Cone

ubansiri PGR-6 - 22/01/2013 - P 36

Lowering of central cone and Cone support

ubansiri PGR-6 - 22/01/2013 - P 37

Central cone and Cone support

ubansiri PGR-6 - 22/01/2013 - P 38

Central cone and Cone support stored in Pit

ubansiri PGR-6 - 22/01/2013 - P 39

Concreting

ubansiri PGR-6 - 22/01/2013 - P 40

Concreting

ubansiri PGR-6 - 22/01/2013 - P 41

PH general View

ubansiri PGR-6 - 22/01/2013 - P 42

PH general View

ubansiri PGR-6 - 22/01/2013 - P 43

Turbine Housing

ubansiri PGR-6 - 22/01/2013 - P 44

Horizontality of Bearing Support

ubansiri PGR-6 - 22/01/2013 - P 45

Adjusting Horizontality of Bearing Support

ubansiri PGR-6 - 22/01/2013 - P 46

Turbine Guide Bearing (Shell Type) in 2 Parts

ubansiri PGR-6 - 22/01/2013 - P 47

Bearing Assembly with Bearing support

ubansiri PGR-6 - 22/01/2013 - P 48

Guide Bearing and Bearing Support

ubansiri PGR-6 - 22/01/2013 - P 49

Turbine Shaft

ubansiri PGR-6 - 22/01/2013 - P 50

Tilting of Turbine Shaft

ubansiri PGR-6 - 22/01/2013 - P 51

Lowering Guide bearing for trial assembly

ubansiri PGR-6 - 22/01/2013 - P 52

Leakage Test of Rotating Sump ( Oil Tank)

ubansiri PGR-6 - 22/01/2013 - P 53

Turbine Guide Bearing

ubansiri PGR-6 - 22/01/2013 - P 54

Bearing and Shaft assembly

ubansiri PGR-6 - 22/01/2013 - P 55

Lowering Turbine shaft and bearing assembly

ubansiri PGR-6 - 22/01/2013 - P 56

Turbine shaft being lowered in to Pit.

ubansiri PGR-6 - 22/01/2013 - P 57

Turbine Shaft In the Pit On special supports.

ubansiri PGR-6 - 22/01/2013 - P 58

Turbine Shaft In the Pit On special supports.

ubansiri PGR-6 - 22/01/2013 - P 59

Horizontality of Turbine Shaft By CAYERE Method

ubansiri PGR-6 - 22/01/2013 - P 60

Preparation for Nozzle adjustment.

ubansiri PGR-6 - 22/01/2013 - P 61

Dummy Nozzle

ubansiri PGR-6 - 22/01/2013 - P 62

Adjustment of Nozzles.

ubansiri PGR-6 - 22/01/2013 - P 63

Nozzle adjustment

ubansiri PGR-6 - 22/01/2013 - P 64

Machining of False Flange

ubansiri PGR-6 - 22/01/2013 - P 65

Nozzle Erection

ubansiri PGR-6 - 22/01/2013 - P 66

Nozzle Erection

ubansiri PGR-6 - 22/01/2013 - P 67

Checking Real Nozzle

ubansiri PGR-6 - 22/01/2013 - P 68

Pinning of False Flange

ubansiri PGR-6 - 22/01/2013 - P 69

Support for Magnetic base Drilling Machine

ubansiri PGR-6 - 22/01/2013 - P 70

Pelton Runner

ubansiri PGR-6 - 22/01/2013 - P 71

Lowering of Runner

ubansiri PGR-6 - 22/01/2013 - P 72

Servomotor for Runner Erection

ubansiri PGR-6 - 22/01/2013 - P 73

Runner Erection servomotor

ubansiri PGR-6 - 22/01/2013 - P 74

RUNNER ERECTION

ubansiri PGR-6 - 22/01/2013 - P 75

Runner Erection

ubansiri PGR-6 - 22/01/2013 - P 76

Hydraulic diagram for Runner erection servomotor

ubansiri PGR-6 - 22/01/2013 - P 77

Runner installed

ubansiri PGR-6 - 22/01/2013 - P 78

Removal of Runner lifting Disc

ubansiri PGR-6 - 22/01/2013 - P 79

Nozzle and Runner

ubansiri PGR-6 - 22/01/2013 - P 80

Nozzle and Runner

ubansiri PGR-6 - 22/01/2013 - P 81

view of Nozzle from U/S in the direction of flow

ubansiri PGR-6 - 22/01/2013 - P 82

Turbine shaft and bearing

ubansiri PGR-6 - 22/01/2013 - P 83

Break jet alignment

ubansiri PGR-6 - 22/01/2013 - P 84

Rotor In Pit

ubansiri PGR-6 - 22/01/2013 - P 85

Tur and Gen Shaft Coupling

ubansiri PGR-6 - 22/01/2013 - P 86

Checking residual elongation of Studs

ubansiri PGR-6 - 22/01/2013 - P 87

Shaft Line Run out

ubansiri PGR-6 - 22/01/2013 - P 88

Turbine Pit

ubansiri PGR-6 - 22/01/2013 - P 89

Tur pit and piping

ubansiri PGR-6 - 22/01/2013 - P 90

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