C4.
4 Marine Gen Set S1M00001-UP(SEBP4152 - 23) - Documentation
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Product: GENERATOR SET Model: C4.4 GENERATOR SET S1M01353 Configuration: C4.4 Marine Gen Set S1M00001-UP
Operation and Maintenance Manual
C4.4 Marine Generator Sets
Media Number -SEBU7919-02 Publication Date -01/12/2006 Date Updated -21/12/2006 i02465000
SMCS - 1000; 7500 S/N - MMC1-UP S/N - S1M1-UP
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C4.4 Marine Gen Set S1M00001-UP(SEBP4152 - 23) - Documentation
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Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.
When Required
Battery - Replace Battery or Battery Cable - Disconnect Enclosure - Inspect Engine - Clean Fuel System - Prime Generator - Dry Generator Set - Test Insulation - Test Rotating Rectifier - Test
Daily
Belts - Inspect/Adjust/Replace Cooling System Coolant Level - Check Electrical Connections - Check Engine Air Cleaner Service Indicator - Inspect Engine Oil Level - Check Generator Load - Check Walk-Around Inspection
Every Week
Instrument Panel - Inspect
Every 250 Service Hours
Cooling System Coolant Sample (Level 1) - Obtain
Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Cooling System Coolant Sample (Level 2) - Obtain
Every Year
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C4.4 Marine Gen Set S1M00001-UP(SEBP4152 - 23) - Documentation
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Cooling System Coolant Sample (Level 2) - Obtain
Every 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - Add
Every 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - Change
Every 5550 L (1470 US gal) of Fuel or 500 Service Hours or 1 Year
Auxiliary Water Pump (Rubber Impeller) - Inspect Battery Electrolyte Level - Check Engine Air Cleaner Element (Dual Element) - Clean/Replace Engine Crankcase Breather - Clean/Replace Engine Mounts - Inspect Engine Oil Sample - Obtain Engine Oil and Filter - Change Fuel System Primary Filter (Water Separator) Element - Replace Fuel System Secondary Filter - Replace Fuel Tank Water and Sediment - Drain Heat Exchanger - Inspect Hoses and Clamps - Inspect/Replace Sea Water Strainer - Clean/Inspect
Every 8300 L (2190 US gal) of Fuel or 1000 Service Hours or 1 Year
Belts - Inspect/Adjust/Replace
Every 11 100 L (2930 US gal) of Fuel or 1000 Service Hours or 1 Year
Engine Valve Lash - Inspect/Adjust
Every 22 200 L (5860 US gal) of Fuel or 2000 Service Hours or 2 Years
Aftercooler Core - Inspect Alternator - Inspect Cooling System Water Temperature Regulator - Replace Generator - Inspect Generator Set Vibration - Inspect Rotating Rectifier - Check Starting Motor - Inspect Turbocharger - Inspect/Clean Water Pump - Inspect
Every 88 800 L (23 460 US gal) of Fuel or 8000 Service Hours
Engine Crankcase Breather - Replace
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C4.4 Marine Gen Set S1M00001-UP(SEBP4152 - 23) - Documentation
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Every 133 200 L (35 190 US gal) of Fuel or 12 000 Service Hours
Overhaul Considerations
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