ControlIT

AC31 Intelligent Automation solutions

abb

Open for the Future! IndustrialIT

The key to intelligent automation solutions
Future-oriented technologies necessitate intelligent solutions based on systems which can be used flexibly. Cutting your engineering costs will be more and more important in the future. It will be equally as important to assess a future-oriented system on the basis of the aspects of handling, reliability and ease of servicing. This is exactly why engineering tools are becoming more and more important. Standardised software packages, e.g. to IEC 61131-3, point the way to an open automation structure. The emphasis is also on continuity in systems engineering, as on the AC31 automation system from ABB. Thus, the time-proven programmable controllers of the AC31 family are becoming more and more powerful and even more flexible in use. The new highperformance units are an integral part of Industrial IT, ABBs concept for continuous and feasable automation solutions.

For warehousing

For process automation

At pumping stations

Future-oriented technologies necessitate intelligent solutions based on systems which can be used flexibly. Cutting your engineering costs will be more and more important in the future. It will be equally as important to assess a future-oriented system on the basis of the aspects of handling, reliability and ease of servicing.

This is exactly why engineering tools are becoming more and more important. Standardised software packages, e.g. to IEC 61131-3, point the way to an open automation structure. The emphasis is also on continuity in systems engineering, as on the AC31 automation system from ABB. Thus, the time-proven programmable controllers of the AC31 family are becoming more and more powerful and even more flexible in use. The new highperformance units are an integral part of Industrial IT, ABBs concept for continuous

At waste water treatment plants

In power generation

Open for the future!

Configuration the key to cost-cutting

The requirements made of automation on modern, modular-design machinery and systems are changing ever-faster. Future-oriented automation concepts demand solutions which stimulate technical progress. Selection of a user-friendly, convenient programming software package is of foremost importance in configuring, programming, testing and commissioning an automation application. The programming tool 907 AC 1131 from ABB utilises all advantages of the virtually intuitive and familiar Windows 95/98/NT GUI. This means that you can quite simply forget long familiarisation times when learning how to use a new software package. Programming to IEC 61131-3 The open, manufacturer-independent programming standard to IEC 61131-3 for automation has been implemented in the 907 AC 1131 programming software. You can thus choose what configuration interface you wish to use when writing your application: Ladder Diagram Instruction List Function Block Diagram Sequential Function Chart Structured Text All users, be they plant electricians or computer scientists, thus have a configuration interface in which they can feel at home.

Programming languages to IEC 61131-3

In power generation

Extended functionalities Conversions allow a change of display modes. Integrated Online Help supports you should you not have your documentation at hand occasionally. But even when writing the pro-gram, you can choose whether you wish to use the standard functions of IEC 61131-3 (standard library) or the timeproven, familiar functionalities of the ABB library. Finally, you are free to choose whether you wish to write your own additional library with your specific functions. And, even then, you can choose your favourite programming interface. Detailed and extensive diagnostic and Help functions reduce your testing and commissioning effort. A Status function with Snapshot option, and both overwriting and forcing variables are other functionalities which you will be familiar with, which you expect and which are offered by the 907 AC 1131 software package.

Other functions, such as: Breakpoints, Single-Step mode, Single-Cycle mode and Sampling-Trace are integrated in 907 AC 1131. Offline simulation of the IEC 61131-3 functions allows you to run a preliminary test even without a programmable controller connected. The integrated visualisation system as well can provide you with valuable assistance in implementing your project. This provides a practical cut in the planners or commissioners workload during the start-up phase of commissioning. Networked programmable controllers in the ARCNET network can be chosen, programmed and tested directly from the software. A ready-integrated configuration tool for Profibus-DP also rounds off the range of functionalities provided by the 907 AC 1131 configuration software package.

Sampling-Trace Menu-driven program development

Integrated process visualisation

Open for the future!

The CPUs the key to flexibility

The applications in automation are as different as the tasks are diverse. Flexible systems with a high performance potential meet these requirements. The ABB system Advant Controller 31 with its open system structure and its high performance helps you to apply your know-how optimally for solving your automation problem. Integration The powerful programmable controllers can be used to optimum effect both in the field of mechanical engineering and in the field of plant construction. Regardless of whether there are only a few I/O signals or whether the signal scope covers a few hundred or a thousand inputs/outputs, Advant Controller 31 can be integrated easily in your automation solution. It is irrelevant to the CPUs whether they are used as stand-alone units, as Master or as Slave. Distributed automation tasks in particular can be implemented particularly easily thanks to the integrated system bus interfaces. This means that the I/O devices are handled on the system bus as if they were an integral element of a central control system, regardless of whether the I/O device is installed 10 mm or 500 m (2 km with repeater) away from the Master system. Simple but offering diverse capabilities these are the requirements applicable to an automation system. ABBs Advant Controller 31 is designed to provide you as the user with optimum assistance in solving your automation tasks owing to its high flexibility and easy-to-master system structure. Moreover, you have the option of selecting from diverse expansion variants.

decentrally extended

interfaces, OPC, remote ...

networked

stand-alone

centrally extended

Regardless of whether tightly packed or finely graded, expansible I/O bus modules meet your requirement profile, Advant Controller 31 makes both techniques available to you. The configurable digital and analogue input/output devices offer you particularly high flexibility for this. It is just as easy to make modifications to the system. Bus modules can be exchanged without having to disconnect the power supply or interrupt bus operation. Even if the system is expanded, all that needs to be done is to simply extend the bus for connection of further bus modules. Bus modules added are detected automatically by the system, and the components are uniquely identified to the system bus and addressed by the system bus via the module address. The setting is made, independently of the module type used, either using an address switch on the I/O devices or via system constants on the programmable controllers. This allows the I/O devices to be addressed directly from the user program. There is no additional effort for bus configuration.

Well-conceived functionality Future-oriented automation systems should make available maximum self-diagnosis capability to the user. The systems engineering of Advant Controller 31 offers automatic diagnosis of the CPU, system bus and connected I/O devices. Optional diagnostic functions, such as discontinuity, short-circuit and overload, can be polled as required. All modules of the AC31 system feature excellent ease of installation. The compact plastic housings can be snapped easily onto a 35 mm DIN rail or attached to a mounting plate using screws.

The compatible devices of Series 40...50

Open for the future!

Communication the key to understanding

The CS31 system bus forms the basis for communication of ABBs AC31 intelligent automation system. It establishes the link between the CPUs and the I/O devices. The CS31 system bus is an RS 485 two-wire bus designed for interference immunity and fast data transmission. Up to 31 bus devices can be integrated on the system bus. MODBUS offers interfacing capabilities to programmable controllers of various manufacturers, to operator-control terminals and to PC operator workstations owing to its high popularity. RCOM is a communication medium designed for data teletransmission. It can be used for transmission on dedicated lines or dial-up lines. Commercially available modems establish the link to the transmission media. Profibus-DP allows Master and Slave communication in the field area. The open system structure of Advant Controller 31 ensures interfacing with automation systems of other manufactures and with intelligent front-end processing devices such as drives, actuators, operator terminals and sensor systems.

Diverse/Entry-Level 07 KT 95/07 KT 96
Coupler Master station

Communicative 07 KT 97
Coupler Master station Coupler

Fast 07 KT 98
Master station

ARCNET known an easy-to-handle, lowcost communication bus system forms the basis for high-speed networking of AC31 programmable controllers and for SCADA systems, connection of systems made by other manufactures and interworking with the PC in the Advant Controller 31 system. With integrated DeviceNet coupler for fast data exchange in the field area. For the coupling of distributed field devices like I/Os, drives and valves

AF100 is the communication interfacing facility to ABB control and instrumentation systems. This communication variant allows you to implement a system structure from the master control system through to intelligent automation systems in the field area. The AC31 CPUs with integrated Ethernet -Coupler support the TCP/IP, UDP/IP and the application layer OpenModbus/TCP protocols. It is possible to execute these protocols simultaneously. CANopen offers both fast exchange of small Process Data Objects (PDO) from one "source" to one or more "destinations" (eventdriven, cyclic or on demand) and transmission of bigger data objects between two network participants each.

Open 07 SL 97

Operator terminals

AC31 Series 40...50

AC31 input/ output devices, S500

MODBUS Ethernet CANopen Profibus DP ARCNET DF RCOM DeviceNet AF 100 Fieldbus CS31

Open for the future!

Visualisation and operation the key to transparency

Optimum process control does not end at the interfaces of a programmable controller. After all, cost-cutting on the end products will, in future, necessitate transparent processes to an ever-increasing extent. Convenient operation even on a small machine used correctly, affords advantages in machine utilisation. Thus, for instance, it is possible to diagnose and visualise preventive maintenance. Fast fault detection and logging also reduce any machine downtimes. Operating panels Depending on the requirements applicable to the process to be operated, products designed in line with the automation task will be required. This necessitates solution components graded in the various performance classes. The product range provides you with an extensive array of such products. The range extends from low-cost, two-line display units through to convenient, graphics-capable operator terminals. In simple cases, the integrated serial ports can be used for connection to your programmable controllers. In networked automation applications, you are free to utilise the full flexibility of the communication options. The operating panels provide the following communication levels as options: MODBUS ARCNET Profibus DP.

The operating panels in the AC31 system

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Process visualisation In future, it will be necessary to automate complex processes intelligently and transparently and visualise them in line with requirements to an increasing extent. The ABB Advant Controller 31 system, in conjunction with a flexible and open SCADA system, can also meet these future requirements. Integrating an automation system with related visualisation in an overall process necessitates a high degree of openness of the communication channels. A convenient GUI, integrated archiving and logging functions and trend displays in real-time are the basic preconditions for this type of process control.

Additional network capabilities, remote connection functions and standard interfaces turn modern visualisation packages into open and integration-capable systems for all future-oriented automation solutions. A SCADA system and master control computer software package provides you with a tool which does not force you to stop the running process in the event of changes in visualisation and operation. You always remain online when doing this. And, as already outlined with the operatoing panels, it becomes an open element of your automation solution thanks to the diverse integration capabilities.

Process visualisation

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Open for the future!

The advantages the key to your success

ABBs system Advant Controller 31 stands for modern, future-oriented automation engineering. The transparency in systems engineering is reflected in the ease of handling of the devices and in uncomplicated configuration. This is achieved by the fact that ABB makes sure that it does not ignore aspects which have proven successful even when further-developing the system philosophy. Your AC31 advantages at a glance: Powerful processors and highly flexible I/O technology allow the new programmable controllers to be used in virtually any application. The configuration tool, developed in accordance with IEC 61131-3, with its extensive functionalities reduces configuration effort over and over again. The CS31 system bus, a system which has proven successful for many years now, guarantees optimum and reliable integration of local intelligence and peripheral devices. Bus repeaters make it possible to span even large distances. An additional, redundant or ring structure enhances reliability of the transmission medium. Peripheral devices with high packing density or as a finely graded, expansible variant provide maximum possible flexibility. This is assisted, not least, by the digital and analogue input/output devices with freely selectable and configurable signal specifications. Advant Controller 31 provides powerful and system-open communication levels for integration in overall processes. Diverse transmission media conventional copper, convenient and particularly reliable fibre-optics or modem ensure that you can make the right choice for any requirement. Advant Controller 31 even allows redundant bus topologies. A broad range of devices for display, operation and process visualisation, such as the Wizcon visualisation package, opens up new roads into the future.

Advant Controller 31 approvals

Lloyds Register Of Shipping

CSA, Canada

UL, USA

GL, Germany

DNV, Norway

BV, France

RINa, Italy

LRS, Great Britain

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On the safe side The safety-related Advant Controller 31-S automation system, certified by the German Technical Inspection Authority (TV), is available for safety-related applications. It is based on the time-proven system structure of the classic AC31 variant. Internally redundant I/O devices, developed specifically for safetyrelated applications, communicate via the AC31 Safety Field Bus with the safety-related CPU. Extending AC31-S with standard AC31 I/O devices on the same field bus allows low-cost conversion of operating and safety functions in one CPU. AC31-S is approved for safety-applications up to requirement class 4 and machine category 3. Numerous approvals for AC31 allow export of components and systems through to machines and installations. Even applications in the marine and shipbuilding sector are approved fields of application for the reliable technology of Advant Controller 31.

Quality and the environment Quality is the supreme principle of the Advant Controller 31. A certified quality management system to DIN ISO 9001 creates an important basis for this: Our thinking and actions are aimed at meeting the needs and wishes of our customers. Our customers decide on the quality of our products and services. It is they who assess the quality. (Excerpt from: ABB Quality Manual) Ambitious goals for ongoing improvement of all business processes are defined within the framework of the Total Quality System Review which is conducted at ABB STOTZ-KONTAKT GmbH at regular intervals. The environmental impact of a product is determined very essentially by the design targets. Consequently, special attention is paid to gentle use of resources, avoidance of problematic materials, recyclable design and longevity of products as early as the stage at which the Performance Specifications are elaborated.

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abb

Advant Controller 31

Summary
Technical features Programmable controllers General system data Ordering information Programmable controllers Input/output devices Communication Operating panels Accessories Programming and documentation Technical data Dimensions 26 19 20 22 22 24 25 16 18

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CPUs

AC31

Details CS31 system bus Program memory Size Memory Plug-in memory

07 CT/CR 41 07 CT/CR 42 No 34 kByte Flash EPROM and RAM

07 KT/KR 51 Yes 34 kByte Flash EPROM and RAM

07 KT 95 Yes 480 kByte Flash EPROM and RAM Smart Media Card (Flash, 2 MByte). For data storage and and for the reload of controller-program 24V DC 240x140x85 2 12 DI and 8 DO 1012 overall 4 AI and 2 AO 228 AI/226 AO Replaceable battery Yes 907 AC 1131 COM 1 or COM 2 time and priority driven tasks any Password 8192 8192 1024 256 kB Unlimited Unlimited 1 to 2 (different operating modes, max. 50 kHz) Protocols: MODBUS, RCOM, AF100 PI and PID Controllers 32 Bit arithmetic

Power Supply Dimensions (W x H x D) in mm Serial Ports Number of inputs and outputs Integrated DI/DO DI/DO maximum Integrated AI/AO AI/AO maximum Data puffering (selectable) Real-time clock Programming system Programming interface Program execution Subroutines User program protection Addressable range Flags (Bit) Words (16 Bit) Double Words (32 Bit) Globale und local variables Timers Counters High-Speed Counters (digital inand outputs used as counter inputs) Special functions

24V DC/120V AC/230V AC 120x93x84 1 8 DI and 6 DO 110 overall 3 AI on 07 CR/CT 42 48 AI/12 AO Accumulator Yes 907 AC 1131 COM 1 time and priority driven tasks yes (12) Password 2016 2016 128 Unlimited Unlimited 1 (5kHz) or 2 (7kHz) with sensor-input Protocols: MODBUS, Controllers ASCII-communication PI and PID Controllers 32 bit arithmetic Detachable terminal blocks with screw-type terminals or snap-on clamps With and without top-hat rail

24V DC/120V AC/230V AC 120x93x84 2 8 DI and 6 DO >1000 overall 544 AI/136 AO Accumulator Yes 907 AC 1131 COM 1 time and priority driven tasks yes (12) Password 2016 2016 128 Unlimited Unlimited 1 (5kHz) or 2 (7kHz) with sensor-input Protocols: MODBUS, Controllers ASCII-communication PI and PID Controllers 32 bit arithmetic Detachable terminal blocks with screw-type terminals or snap-on clamps With and without top-hat rail

Connections

Detachable terminal blocks with screw-type terminals With and without top-hat rail

Mounting

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07 KT 96 Yes 480 kByte Flash EPROM and RAM Smart Media Card (Flash, 2 MByte) For data storage and and for the reload of controller-program 24V DC 240x140x85 2 24 DI and 16 DO 1032 overall 224 AI/224 AO Replaceable battery Yes 907 AC 1131 COM 1 or COM 2 time and priority driven tasks any Password 8192 8192 1024 256 kB Unlimited Unlimited 1 to 2 (different operating modes, max. 50 kHz) Protocols: MODBUS, RCOM, AF100 32 Bit arithmetic

07 KT 97 Yes 480 kByte Flash EPROM and RAM Smart Media Card (Flash, 2 MByte) For data storage and and for the reload of controller-program 24V DC 240x140x85 2 24 DI, 16 DO and 8 DC 1024 overall 8 AI and 4 AO 232 AI/228 AO Replaceable battery Yes 907 AC 1131 COM 1 or COM 2 or optional ARCNET time and priority driven tasks any Password 8192 8192 1024 256 kB Unlimited Unlimited 1 to 2 (different operating modes, max. 50 kHz) Protocols: Ethernet, CANopen, ARCNET, MODBUS, Profibus DP, RCOM, AF100 32 Bit arithmetic

07 SL 97 Y es 480 kByte Flash EPROM und RAM Smar t Media Card (Flash) For data storage and and for the reload of controller-program 24V DC Fullsize PCI-Karte 1 992 overall 224 AI/224 AO Replaceable battery Y es 907 AC 1131 COM 1 or ARCNET time and priority driven tasks any Password 8192 8192 1024 256 kB Unlimited Unlimited

07 KT 98 Yes 1000 kByte Flash EPROM und RAM Smart Media Card (Flash) For data storage and and for the reload of controller-program 24V DC 240x140x85 2 24 DI, 16 DO und 8 DC 1040 overall 8 AI und 4 AO 232 AI/224 AO Replaceable battery Yes 907 AC 1131 COM 1/2 or ARCNET time and priority driven tasks any Password 8192 8192 1024 1 MB Unlimited Unlimited 1 to 2 (different operating modes, max. 50 kHz) Protocols: Ethernet, CANopen, ARCNET, MODBUS, Profibus DP, RCOM, AF100, 32 Bit arithmetic, ASCII-communication Floating point arithmetic *in preparation Detachable terminal blocks with screw-type terminals With and without top-hat rail

Protocols: ARCNET, MODBUS, Profibus DP, DeviceNet KP, PI- and PID-Controller, 32 Bit arithmetic, ASCII-communication

Detachable terminal blocks with screw-type terminals With and without top-hat rail

Detachable terminal blocks with screw-type terminals With and without top-hat rail in the PCI-Slot (fullsize)

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AC31 Technical Features

General system data
Operating conditions Operating temperature Storage temperature Transport temperature Relative humidity, no condensation Atmospheric pressure, operation Mechanical data Enclosure Housing Vibration resistance Shock resistance Power supply Air gaps and creepage distances Insulation test Electromagnetic compatibility Electrostatic discharge Radiated electromagnetic fields Immunity tests Transient noise voltages (burst) Capacitance immunity Radio-frequency noise power 24 V DC 0 C to + 55 C 25 C to + 75 C 25 C to + 75 C 50...95% 800 hPa IP 20 to UL 94 to IEC 68-2-6: 1g (Series 40/50), 4g (Series 90) to IEC 68-2-27 19.2 30 V DC ( 15 % + 20 %) IEC 664 und DIN VDE 0160 IEC 1131-2 IEC 1000-4-2 (Level 3) IEC 1000-4-3 (Level 3) IEC 1000-4-4 IEC 1000-4-5 IEC 1000-4-6 2000m

Bus system

CS31 field bus

RS232

Communication Interface specifications Transmission speed Protocol Transmission integrity check Number of AC31 devices on the bus Maximum length Bus redundancy Refresh time

Serial RS 485 (shielded twisted pair) 187.5 kbaud CS31 (Master Slave) CRC8 31 max. 500 m or 2000 m (with repeaters) with bus repeater 2 ms min. oder 12 ms typical for 31 AC31 I/O devices on the bus

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Programmable Controllers
Ordering Data
Programmable Controllers Series 40
Expansible with 6 I/O devices, up to 110 I/O Digital inputs 24 V DC - Digital outputs relay 250 V AC, 2 A / transistor 24 V DC, 0,5 A serial port RS232 for programing and communication ASCII, MODBUS, analogue inputs on CR/CT42: 1x temperature measurement PT100, PT1000 or PTC, 2 x +/- 10 V, real-time clock Integrated inputs Integrated outputs Program memory online changes with without Supplyvoltage Type Order No. Weight kg

8D 8D 8D
07 CR 41

6 relay 6 relay 6 transistor 6 relay 6 relay 6 transistor

17 kb 17 kb 17 kb 17 kb 17 kb 17 kb

34 kb 34 kb 34 kb 34 kb 34 kb 34 kb

24 V DC 120/ 230 V AC 24 V DC 24 V DC 120/ 230 V AC 24 V DC

07 CR 41 07 CR 41 07 CT 41 07 CR 42 07 CR 42 07 CT 42

1SBP 26 0020 R 1001 1SBP 26 0021 R 1001 1SBP 26 0022 R 1001 1SBP 26 0023 R 1001 1SBP 26 0024 R 1001 1SBP 26 0025 R 1001

0.355 0.800 0.355 0.355 0.800 0.355

8 D, 3 AI 8 D, 3 AI 8 D, 3 AI

Programmable Controllers Series 50

Expansible with 6 I/O devices, distributed expansibility up to approx. 1000 I/O, integrated CS31 bus, switchable on MODBUS Digital inputs 24 V DC - Digital outputs relay 250 V AC, 2 A / transistor 24 V DC, 0,5 A serial port RS232 or RS485 for programming and communication ASCII, MODBUS real-time clock Integrated inputs Integrated outputs Program memory online changes with without Supplyvoltage Type Order No. Weight kg

8 digital
07 KR 51

6 relay 6 relay 6 transistor

17 kb 17 kb 17 kb

34 kb 34 kb 34 kb

24 V DC 120/ 230 V AC 24 V DC

07 KR 51 07 KR 51 07 KT 51

1SBP 26 0010 R 1001 1SBP 26 0011 R 1001 1SBP 26 0012 R 1001

0.355 0.800 0.355

8 digital 8 digital

Programmable Controllers Series 90

Distributed expansibility up to approx. 1000 I/O, with RAM and FLASH-EPROM real-time clock, interface to CS31 field bus, online program modification, bit and word processing, electrically isolated; digital inputs 24 V DC, digital outputs transistor (T) 24 V DC, 0,5 A; analogue inputs, resolution 12 Bit 0...10 V, 0...5 V and 0...20 mA on 07 KT 95, +/- 10 V , 0...20 mA, 4...20 mA, +/-5 V, -50 C...+400 C and -30 C...+70 C on 07 KT 97/98 (can also be used as digital I/O); analogue outputs, resolution12 Bit, +/-10 V on 07 KT 95, +/-10 V, 0...20 mA and 4...20 mA on 07 KT 97/98 (I/O number 07 KT 98 identical with 07 KT 97). Power Supply 24 V DC. 2 serial ports, both configurable for programming Integrated inputs
07 KT 97

Integrated outputs

Counter inputs

Pr ogram memory

Type

Order No.

Weight _______________ kg

12 DI, 4 AI 24 DI 24 DI, 8 DC, 8 AI

8 DO, T, 2 AO 16 DO, T 16 DO, T, 4 AO

2 2 2

480 kB 480 kB 480 kB

07 KT 95 07 KT 96 07 KT 97

GJR 525 2800 R 0100 GJR 525 2900 R 0100 GJR 525 3000 R 0100

1.3 1.3 1.3

Programmable Controllers Series 90 with integrated communication processors

Description

Type

Order No.

Weight, kg___________

07 KT 97 with ARCNET networking 07 KT 97 with Profibus DP 07 KT 97 with ARCNET und Profibus DP 07 KT 98 with ARCNET 07 KT 97 with Ethernet 07 KT 97 with Ethernet and CANopen
07 KT 98

07 KT 97-ARCNET 07 KT 97-Profibus 07 KT 98-ARCNET 07 KT 97-Ethernet

GJR 525 3000 R 0160 GJR 525 3000 R 0120 GJR 525 3100 R 0160 GJR 525 3000 R 0270

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

07 KT 97-ARCNET-Profibus GJR 525 3000 R 0162

07 KT 97-Ether net-CANopen GJR 525 3000 R 0278 07 KT 97-Ether net-Profibus GJR 525 3000 R 0272 07 KT 98-Ether net GJR 525 3100 R 0270 07 KT 98-Ethernet-CANopen GJR 525 3100 R 0278 07 KT 98-Ether net-Profibus GJR 525 3100 R 0272 07 KT 98-ARCNET-CANopen GJR 525 3100 R 0268

07 KT 97 with Ethernet and Profibus DP 07 KT 98 with Ethernet 07 KT 98 with Ethernet and CANopen 07 KT 98 with Ethernet and Profibus DP 07 KT 98 with ARCNET and CANopen

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Programmable Controllers, Input/output devices

Ordering data
Programmable Controller as PC-Card (PCI fullsize)
distributed expanibility up to approx. 1000 I/O, with RAM and FLASH-EPROM, real-time clock, interface to CS31 field bus,
online program modification, bit and word processing, own power supply 24 V DC, 1 serial port, configurable for programming/communication, integrated ARCNET connection, PC operating system Windows NT. Optional Smart Media Card for data storage and backup of user defined controller program (ref. accessories). Description Program memory Type Or der No. Weight, kg

07 SL 97 with ARCNET networking 07 SL 97 with ARCNET and DeviceNet

480 kB 480 kB

07 SL 97-ARCNET

GJR 525 3400 R 0160

1.0 1.0 1.0

07 SL 97 with ARCNET and Profibus DP 480 kB

07 SL 97

07 SL 97-ARCNET-Profibus GJR 525 3400 R 0162 07 SL 97-ARCNET-DeviceNet GJR 525 3400 R 0165

Expansible digital I/O bus modules (for Series 50 and 90)

Expansible with 6 I/O devices, up to approx. 100 I/O, (6 digital or 4 digital and 2 analogue) Digital inputs 24 V DC - digital outputs relay 250 V AC, 2 A / transistor 24 V DC, 0.5 A Integrated CS31 bus connection Integrated inputs Integrated outputs Supply voltage Type Order No. Weight kg

8 digital 8 digital 8 digital

ICMK 14 F1

6 relay 6 relay 6 transistor

24 V DC 120/ 230 V AC 24 V DC

ICMK 14 F1 1SBP 26 0050 R 1001 ICMK 14 F1 1SBP 26 0051 R 1001 ICMK 14 N1 1SBP 26 0052 R 1001

0.355 0.800 0.355

Digital I/O devices (for programmable controllers Series 40, 50 und I/O bus modules)
Power supply via programmable controllers and I/O bus modules Integrated inputs and outputs Type Order No. Weight kg

16 inputs 24 V DC 16 outputs 24 V DC, 0.5 A transistor 8 outputs 250 V AC, 2 A relay 8 configurable inputs/outputs 24 V DC 24 V DC, 0.5 A
XI 16 E1

XI 16 E1 XO 16 N1 XO 08 R1 XC 08 L1 XK 08 F1 XO 08 Y1 XO 08 R2

1SBP 26 0100 R 1001 1SBP 26 0105 R 1001 1SBP 26 0101 R 1001 1SBP 26 0102 R 1001 1SBP 26 0104 R 1001 1SBP 26 0108 R 1001 1SBP 26 0109 R 1001

0.220 0.220 0.220 0.220 0.220 0.220 0.220

4 inputs 24 V DC and 4 outputs 250 V AC, 2 A relay 8 outputs 24 V DC, 2 A transistor 8 outputs 250 V AC, 2 A (4 NO/NC + 4 NO) independent

Analogue I/O devices (for programmable controllers Series 40, 50 and I/O bus modules)
Power supply via programmable controllers and I/O bus modules Integrated inputs and outputs Type Order No. Weight kg

4 inputs, -/+ 10 V, -/+ 20 mA, 420 mA, Pt100, Pt1000, Ni 1000, BALCO 500 XM 06 B5 2 outputs, -/+ 10 V, 0 20 mA, 420 mA
XM 06 B5

1SBP 26 0103 R1001 1SBP 26 0106 R1001

0.220 0.220

8 inputs, -/+ 10 V, -/+ 20 mA, 420 mA, Pt100, Pt1000, Ni 1000, BALCO 500 XE 08 B5

Distributed digital I/O devices (for Series 50 und 90)

Supply voltage 24 V DC, integrated CS31 bus connection Integrated inputs and outputs Type Order No. Weight kg

32 inputs 24 V DC 16 inputs, 8 outputs, 8 configurable inputs/outputs, 24 V DC, 0.5 A 32 configurable inputs/outputs 24 V DC, 0.5 A
07 DC 92

07 DI 92 07 DC 91 07 DC 92

GJR 525 2400 R 0101 GJR 525 1400 R 0202 GJR 525 2200 R 0101

0.450 0.450 0.450

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Input/output devices
Ordering data
Distributed analogue I/O devices
Supply voltage 24 V DC, integrated CS31 bus connection Integrated inputs and outputs Type Order No. Weight/kg

(for Series 50 und 90)

8 inputs 12-bit, -/+ 50 mV, -/+ 500 mV, -/+ 10 V , 020 mA, 420 mA, Pt100, Pt1000, thermocouple 16 configurable channels as input and output 1.) 16 channels can be set in pairs 010 V, 020 mA, 420 mA, 8-bit 2.) 8 inputs and 8 outputs, -/+ 10 V, 020 mA, 420 mA, 12-bit
07 AC 91

07 AI 91 07 AC 91

GJR 525 1600 R 0202 GJR 525 2300 R 0101

0.450 0.450

Distributed digital I/O-devices (for Series 50 und 90) IP 67

Supply voltage 24 V DC, integrated CS31 bus connection Integrated inputs and outputs Type Order No . Weight/kg

16 inputs 24 V DC 8 outputs 24 V DC, 2 A transistor 8 inputs and 4 outputs 24 V DC, 2 A transistor

07 DI 93-I 07 DO 93-I 07 DK 93-I

GJV 307 5613 R 0202 GJV 307 5611 R 0202 GJV 307 5623 R 0202

0.470 0.470 0.470

S500 Bus modules for Profibus DP

Integrated inputs
07 DO 93-I

Integrated outputs

Supply voltage

Transfer rate

Type

Order No.

Weight/kg

8 digital 8 digital

8 transistor, 0.5A 8 transistor, 0.5A

24 V DC 24 V DC

1,5 Mbit/s 12 Mbit/s

DX 501-DP 1SVP 426 422 R 0000 DX 502-DP 1SVP 426 422 R 5000 TU 501 TU 502 1SVP 426 470 R 0000 1SVP 426 470 R 1000

0.110 0.110 0.180 0.220

Terminal block module with screw-type terminals Terminal block module with spring-type terminals

S500 expansion modules digital

Integrated inputs Integrated outputs Supply voltage Type Order No. Weight/kg

8 digital 16 digital
DX 511 with TU 511

8 transistor, 0.5A 16 transistor, 0.5A

24 V DC 24 V DC 24 V DC

DX 511 DI 511 DO 511 TU 511 TU 512

1SVP 426 450 R 0000 1SVP 426 430 R 0000 1SVP 426 451 R 0000 1SVP 426 471 R 0000 1SVP 426 471 R 1000

0.110 0.110 0.110 0.180 0.220

Terminal block module with screw-type terminals Terminal block module with spring-type terminals

S500 Potential Bars for digital modules

Description Type Order No. Weight/kg

Potential bar with screw type terminals Potential bar with spring type terminals

TA501 TA502

1SVP 426 480 R 0000 1SVP 426 480 R 1000

0.020 0.020

S500 expansion modules analogue

Integrated inputs Integrated outputs Supply voltage Type Order No. Weight/kg

4 analogue 8 analogue 4 analogue

4 analogue

24 V DC 24 V DC 24 V DC

AI 511 AI 512 AX 511 TU 525 TU 526

1SVP 426 435 R 0000 1SVP 426 436 R 0000 1SVP 426 455 R 0000 1SVP 426 473 R 0000 1SVP 426 473 R 1000

0.110 0.150 0.150 0.180 0.220

Terminal block module with screw-type terminals Terminal block module with spring-type terminals

S500 extension box for Bus module

Integrated inputs
07 AC 91

Integrated outputs

Type

Order No.

Weight/kg

4 digital 3 analogue 1 analogue 0-10 V 8 bit

DI501 AX501

1SVP 426 463 R 0000 1SVP 426 461 R 0000

0.020 0.020

21

Communication, Operating panels

Ordering Data
Communication processors, Series 90
Description Supply voltage *) Type Or der No. Weight kg

RCOM+ and RCOM protocol, Master/Slave for dedicated line and dial-up connection MODBUS protocol, 2 communication channels, Master and Slave operation Interfaces RS232/422/485
07 KP 90

24 V DC A 24 V DC

07 KP 90 07 KP 93

GJR 525 1000 R 0303 GJR 525 3200 R 1161

0.450 0.450

AF100
*) A Special communication software required

24 V DC

07 KP 99

in pr eparation

0.450

Communication processors, Series 40 and 50

Description Supply voltage Type Or der No. Weight kg

MODBUS protocol, 2 communication channels, Master and Slave operation Interfaces RS232/RS485

through basic unit

07 KP 53

1SBP 26 0162 R 1001

0.222

Operating panels ability class text

Lines/ Width (mm) Characters/ Displayheight type (mm) Fkt.-/alphaand system keys/softkeys Device driver/ interface Type Order No. Weight per piece kg

MT 45

2/82,5 8/71 8/71 8/71

20/18 20/40 20/40 20/40

LCD LCD LCD LCD

4/8/8/23/8/23/8/23/-

upload/RS232 upload/RS232 upload/RS485 upload/ARCNET

MT30 MT45*) MT45*) MT45*)

GATS 111 100 R 0001 GATS 110 091 R 1001 GATS 110 091 R 1201 GATS 110 091 R 1401

0.45 0.45 0.45 0.45

*) MT45 is identical to MT40 as far as hardware and projecting are concerned

Operating panels ability class graphics

Lines/ width (mm) Characters/ height (mm) Displaytype Fkt.-/alphaand systemkeys/softkeys Device driver/ interface Type Order No. Weight per piece kg

MT 91

8/240 8/240 8/240 /120 /120 /120

40/64 40/64 40/64 /64 /64 /64

LCD LCD LCD VFD VFD VFD

16/23/8 16/23/8 16/23/8 16/23/8 16/23/8 16/23/8

upload/RS232 upload/RS485 upload/ARCNET upload/RS232 upload/RS485 upload/ARCNET

MT65*) MT65*) MT65*) MT91 MT91 MT91

GATS 110 092 R 1001 GATS 110 092 R 1201 GATS 110 092 R 1401 GATS 110 167 R 0001 GATS 110 167 R 0201 GATS 110 167 R 0401

0.75 0.75 0.75 0.75 0.75 0.75

*) MT65 is identical to MT60 as far as hardware and projecting are concerned

22

Operating panels
Ordering data
Programming cable
Operating panel Type Order No.

MT30/45/65/91

VB30

GATS 110 094 R 0001

Communications cable
Operating panel Communications driver CPU Port type CPU port Type Order No.

MT30/45/ 60/65/91

AC31 AC31 MODBUS T200 MODBUS AC31 MODBUS

Series90 07KP62 Series90 T200 07KP93 Series50 Series50

RS232 RS232 RS232 RS232 RS232 RS232 RS232

COM1 COM1 COM2 PG-SS COM3/4 COM1 COM1

VB86 VB43 VB58 VB67

GATS 110 093 R 0011 GATS 110 093 R 0201 1SAY 110 700 R 0001 1SAY 111 102 R 0001

Cable for RS485 interface

Operating panel Port type Description Type Order No.

MT45/65/91

RS485

open on CPU side

VB69

1SAY 111 103 R 0001

Programming software for operating panels

Documentation is included in all versions of the programming software 935SPSPLUS Operating panel Drivers AC31/ T200/ MODBUS/ ARCNET included Programming software Type Order No.

MT30/45 MT65/91

yes

935SPSPLUS

WIN

GATS 110 095 R 0003

Documentation
Manuals without software Documentation for Language Type Order No.

Projecting manual Device manual

SPSPLUS Win SPSPLUS Win MT30/40/45/60/65/91 MT30/40/45/60/65/91

German English German English

GATS 111 104 R 0001 GATS 111 104 R 0002 GATS 111 106 R 0001 GATS 111 106 R 0002

Operating panel TC50

Lines/ width (mm) Characters/ Display height type (mm) Fkt.-/alphaand system keys/Softkeys Device driver/ interface Type Order No. Weight per piece kg

2/73
TC 50

20/11 20/11

LCD LCD

5/7/5/7/-

2/73

MODBUS Master, AC31/RS 232 MODBUS Master, and Slave/RS232 and RS485

TC50

1SBP 26 0150 R 1001

0,5

TC50-2

1SBP 26 0151 R 1001

0,5

Programming software
Programming software TCWIN includes programming cable for Windows 95/NT and quick start guide. Operating panel Programming software, cable included driver included Type Order No. Weight per piece kg

TC50

yes

MODBUS Master, AC31

TCWIN

1SBS 260 280 R 1001

23

Operating panels / Accessories

Ordering data
Programming cable
Cable for the conncection of the operating panel with a PC Description Connection with PC Type Order No. Weight per piece kg

Programming cable

D-SUB 9pol. jack

07 SK 55

1SBN 260 205 R 1001

Communications cable
Operating panel Communications driver CPU CPU port Type Order No. Weight per piece kg

TC50 TC50 TC50-2

AC31/MODBUS AC31/MODBUS MODBUS

Series 40..50 Series 30/90 Series 40..50

COM1 COM1/2 COM1

07 SK 54 1SBN 260 204 R 1001 07 SK 57 1SBN 260 207 R 1001 07 SK 58 1SBN 260 208 R 1001

Documentation
Manuals without software Documentation for Language Type Order No. Weight per piece kg

Softwaremanual Hardwaremanual Softwaremanual Hardwaremanual

TCWIN TC50 TCWIN TC50

German English

1SBC 0055 99 R 1201 1SBC 0055 99 R 1202

Accessories for devices of Series 4050

Description Type Order No. Weight kg

2-tier terminal for easy connection of 3-wire sensors and actuators, 2 ea.
07 ST 50

07 ST 50 1SBN 26 0300 R 1001 07 ST 51 1SBN 26 0301 R 1001 07 ST 52 1SBN 26 0302 R 1001 07 ST 54 1SBN 26 0311 R 1001 07 ST 55 1SBN 26 0312 R 1001 07 ST 56 1SBN 26 0313 R 1001 07 ST 57 1SBN 26 0314 R 1001 1SBN 26 0310 R 1001 07 SK 50 1SBN 26 0200 R 1001 07 SK 52 1SBN 26 0202 R 1001

0.052 0.052 0.052 0.052 0.052 0.052 0.052 0.220 0.220

2-tier terminal for easy connection of analogue sensors, 2 ea. 2-tier spring-loaded terminal for easy connection of 3-wire sensors and actuators, 2 ea. Spring-loaded terminal set for CPUs and bus modules Spring-loaded terminal set for XI 16 E1 Spring-loaded terminal set for XO 08 R1 or XC 08 L1 Spring-loaded terminal set for XM 06 B5 Lables for labelling the I/O channels Programming cable, PC-Sub D, 9 poles Programming cable, without connector on PC side

Accessories for devices of Series 90

Description *) Type Order No. Weight kg

Programming cable, PC-Sub D25 connector Communication cable MODBUS/ASCII, PC-Sub D25 connector Smart Memory Card for 07 KT 95/96/97 Battery for programmable controllers, Series 90 *) A including adapter Sub D25/9

A A

07 SK 90 07 SK 91 07 LE 90

GJR 525 0200 R 0001 GJR 525 0300 R 0001 GJR 525 0700 R 0001

0.220 0.220 0.050 0.200

07 MC 90 GJR 525 2600 R 0101

24

Accessories
Ordering data
S500 Accessories
Description Type Order No. Weight kg

Cable shield connection Marking stripes for all S500 modules, 10 pieces Fuse 5 x 20 mm 8 A, 10 pieces HE10 connection cable Ebox 8 DO Interfast Relay module Profibus DP configuration data GSD Data, Disk User Manual German English French

TA503 TA504 TA505 TA506

1SVP 426 481 R 0000 1SVP 426 482 R 1000 1SVP 426 483 R 0000 1SVP 426 484 R 0000 1SVP 426 401 R 5000 1SVC 426 400 R 5000 1SVC 426 400 R 5100 1SVC 426 400 R 5200

0.01 0.1 0.05 0.02 0.01

CS31 bus accessories

Description Supply voltage Type Order No. Weight kg

Repeater for CS31 bus Max. lenght 2000 m (3 repeaters) Repeater for CS31 bus for redundant, ring or radial bus configuration

24 V DC 24 V DC

NCB NCBR

FPR 347 1200 R 1002 FPR 347 1300 R 1002

0.340 0.340

Programming and test software

Programming and test software to IEC 61131-3 for Advant Contoller 31 in FDB, LD, IL, SFC, ST. Sampling-Trace, offline simulation, integrated visualisation, for Windows 98/NT/2000 on CD-ROM including documentation.
Description Type Order No.

Programming and test software Programming and test software

German English

907 AC 1131 GJP 520 6900 R 0102 907 AC 1131 GJP 520 7000 R 0102

Documentation
Description Type Order No.

Documentation (without software) for 907 AC 1131 Complete system description Configuration and operating instructions

German English German English

1SAC 1339 47 R 0101 1SAC 1339 47 R 0201 1SAC 1316 99 R 0101 1SAC 1316 99 R 0201

25

Dimension diagrams (dimensions in mm )

93

C0333D

35 mm EN 50022

85
C0332D

120

84

104

Series 40 and 50, CPUs and expansible distributed units ICMK

93

35 mm EN 50022

C0310D

85

Series 40 and 50, expansions for CPUs, expansible distributed units, communications coupler

140

C0309D

65

84.5

49

C0311D

C0334D

C0302D

35 mm EN 50022

C0301D

240

85

230

Series 90, CPUs

140

C0319D

35 mm EN 50022

C0318D

120

85

94

Series 90, distributed units

26

C0320D

130

C0303D

130

Dimension diagrams (dimensions in mm )

63

220

208 + 0,5

4,6

Series 90, distributed units with enclosure IP 67

140

35 mm EN 50022

C0316D

120

94

Series 90, communication processors

80

35 mm EN 50022

28.2

C0305D

C0331D

NCB/NCBR bus repeater

C0304D

120

92

56

48

07 ST 50/51 connector

C0330D

C0317D

85

C0315D

130

27

... should you still have any questions ...

The Hotline team consists of experts who themselves configure and program and who can thus pass on their day-to-day practical product and application experience.

But ABB will also be more than willing to help you in other questions or should you have other queries relating distributed automation. We organise seminars and training courses on this topic the whole year round in relation to specific tasks in automation of machinery and systems. On request, we can also train on site on your premises. Simply talk to your regional advisor.

abb
ABB STOTZ-KONTAKT GmbH P. O. Box 10 16 80 D-69006 Heidelberg Telephone:++49 62 21 / 701-0 Telefax: ++49 62 21 / 701-1115 http://www.abb.de/stotz-kontakt ABB CONTROL 10, rue Ampre ZI B.P . 114 F-69685 Chassieu cedex / France Telephone:++33 (0) 4 7222 1722 Telefax: ++33 (0) 4 7222 1935 http://www.abb.com/lowvoltage

Brochure No. 2 CDC 120001B0202 Printed in the Federal Republic of Germany

You can also receive immediate assistance via the Hotline by phone or modem, particularly also advice on programming.

(11.02 1 GKD)

subject to modification

... take advantage of the all-in ABB service. By telephone or fax from ABB staff at regional offices or via our hotline, including e-mail.