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Cryogenic Pipe Support Design

The document discusses the optimum design of cryogenic pipe supports for LNG receiving terminals. It presents both theoretical and practical approaches to clarify the behavior of cryogenic piping systems during normal operation and initial start-up. An optimum design for cryogenic pipe supports is obtained and applied to the Incheon LNG receiving terminal in Korea. Key considerations for cryogenic pipe support design include structural characteristics, design loads, owner requirements, and economic aspects.

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0% found this document useful (0 votes)
281 views19 pages

Cryogenic Pipe Support Design

The document discusses the optimum design of cryogenic pipe supports for LNG receiving terminals. It presents both theoretical and practical approaches to clarify the behavior of cryogenic piping systems during normal operation and initial start-up. An optimum design for cryogenic pipe supports is obtained and applied to the Incheon LNG receiving terminal in Korea. Key considerations for cryogenic pipe support design include structural characteristics, design loads, owner requirements, and economic aspects.

Uploaded by

aravindhcam
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
  • Abstract: Summarizes the paper's focus on cryogenic pipe supports and highlights key behavioral characteristics during different stages of usage.
  • Introduction: Discusses the importance of proper cryogenic pipe supports for LNG terminals, emphasizing challenges and solutions in design.
  • Features of Cryogenic Piping System: Explores the thermal and mechanical features of cryogenic piping systems, including material requirements.
  • Insulation for Cryogenic Piping System: Describes insulation methods and materials used in cryogenic systems, focusing on preventing heat transfer.
  • Requirements for Cryogenic Pipe Supports: Outlines the specific requirements and standards necessary for effective cryogenic pipe supports.
  • Conclusions: Concludes with key insights and summaries on the optimal design and requirements of cryogenic pipe supports.
  • References: Lists the scholarly references and sources consulted for the paper.

Optimum Design of Cryogenic Pipe Supports

Hyun-Joo, Chang General Manager Seung-Nam, Shin Piping Stress Engineer Hyundai Engineering Co., Ltd Abstract Cold insulation pipe supports have een !idely used in a num er o" #hemi#al plants in#luding LNG re#eiving terminal. $his paper presents a theoreti#al and pra#ti#al study o" optimum design o" #ryogeni# pipe supports re%uired to design LNG re#eiving terminal. & solution "or optimum design o" #ryogeni# pipe supports is o tained and pra#ti#al results are presented. 't is sho!n that !hen !e design #ryogeni# pipe supports, !e have to #onsider stru#tural #hara#teristi#s, design load, re%uirement "rom the o!ner and e#onomi# aspe#t "or ea#h type o" supports su#h as shoe, guide, stop and trunnion. So, it is very important to #lari"y the ehavior o" #ryogeni# piping system in#luding pipe support during normal operation o" LNG re#eiving terminal. (or this purpose, not only theoreti#al ut also pra#ti#al approa#hes have een used to #lari"y the ehavior o" #ryogeni# piping system during normal operation and initial start-up. $his design o" #ryogeni# pipe supports has een validated y #omparison !ith other type o" #ryogeni# pipe supports, and #on"irmed y applying to 'n#hon LNG re#eiving terminal. 't is noted that this design is e""i#ient and appli#a le to "uture LNG re#eiving terminal pro)e#t. $he "ollo!ing issues are presented in this paper. *ehavior o" #ryogeni# piping system during initial start-up *ehavior o" #ryogeni# piping system during normal operation Chara#teristi#s o" #ryogeni# piping system and pipe supports

+e%uirements "or #ryogeni# pipe supports ,ptimi-ation o" #ryogeni# pipe supports Comparison !ith other type o" #ryogeni# pipe supports Con"irmation o" #ryogeni# pipe supports

1. Introduction LNG .Li%ue"ied Natural Gas/ has een !idely used as a #lean energy

no!adays, and there are so many large LNG re#eiving terminals under #onstru#tion a##ordingly. &mong these large LNG re#eiving terminals, 'n#hon LNG terminal in 0orea is one o" the largest LNG re#eiving terminals. 1e, Hyundai Engineering Company, parti#ipated in design o" 'n#hon LNG terminal over 23 years. 1e have mu#h e4perien#e in designing #ryogeni# piping, and !e !ould li5e to share this e4perien#e on this su )e#t. &s a matter o" "a#t, sin#e the oiling point o" LNG is su#h a lo! temperature, !hat is so #alled #ryogeni#, as under -267 that e4tremely superior insulation property, dura ility and also sta le "un#tion are re%uired "or supporting devi#es su#h as shoe, stop, and an#hor to e used at LNG re#eiving terminal. $he pro lems en#ountered in #ryogeni# piping system are as "ollo!s8 em rittlement o" materials, i#ing around9 et!een the #ryogeni# pipe support, pipe insulation and steel!or5, large displa#ements .due to the thermal e4pansion and #ontra#tion/, rapid #hange o" phase due to large heat "lu4es . ig delta $/, and small latent heats o" the "luids involved. $hus, e4tremely high relia ility is re%uired to design #ryogeni# pipe support system. (rom the general point o" vie!, supports must e designed to meet all stati# as !ell as dynami# operational #onditions to !hi#h the piping may e su )e#ted. $he support system must provide "or and #ontrol, su )e#t to the re%uirements o" the piping #on"iguration, the movement due to the thermal e4pansion and #ontra#tion o" the piping and the #onne#ted e%uipment. (urthermore, the #orre#t and e#onomi#al sele#tion o" the pipe supports "or #ryogeni# piping system usually presents di""i#ulties o" varying degree, some
7

relatively minor and others o" a more #riti#al nature. Proper sele#tion o" #ryogeni# pipe support should pipe support pro lems may $here"ore, e the o )e#tive o" this paper. & good pipe support design egins !ith good piping design and layout. $hat means many e minimi-ed or avoided i" proper attention is given to the means o" support during the piping layout design phase. ehavior and re%uirements o" #ryogeni# piping system during normal operation and initial start-up are presented here. $his paper also provides guidelines "or the design and layout o" #ryogeni# piping and pipe supports "ound in LNG re#eiving terminal and related pro#essing plant. 2. Features of Cryogenic Piping System Heat is #ontinuously entering the piping through the insulation and supports. $his heat !ill ma5e the li%uid #ontents oil. (or this reason heat lea5 must e minimi-ed. (rom an e#onomi# point o" vie!, the thermal e""i#ien#y o" the piping system must e #are"ully #onsidered sin#e the heat addition to the system !ill ordinarily result in loss o" produ#t. So there must e the need "or understanding #ryogeni# piping system. 'n order to o tain a etter appre#iation o" the spe#ial #onsideration involved in #ryogeni# pipe support system appli#ation, it !as "elt that it !ould e ne#essary to revie! the ehavior o" materials at #ryogeni# temperature and the physi#al and thermodynami# property o" #ryogeni# piping and pipe support system. $hese #onsiderations are presented in this se#tion. 2.1 Materials used in Cryogenic Piping Systems 'mportant #onsideration in the sele#tion o" materials "or #ryogeni# piping systems in#lude suita le me#hani#al and physi#al properties, #ompati ility !ith pro#ess "luids, "a ri#a ility, #ost, and #omplian#e !ith regulatory #odes su#h as &SME *:2.:. 't is re#ogni-ed that #ertain materials tend to e#ome rittle at lo! temperature and may e su )e#t to "ailure !hi#h !ould not usually o##ur at normal temperature or at elevated temperature. $he transition temperature at !hi#h #ertain materials
:

e#ome

rittle is not !ell de"ined.

Some "errous materials may pass through the transition range at normal temperature, !hile others may not e#ome rittle until it rea#hes lo! temperatures. *e#ause o" em rittlement o" materials, #ar on steel #an not e used "or #ryogeni# piping systems. $here"ore, !e have to use "errous alloys. $a le 2 - $ypi#al (errous &lloys used in Cryogeni# piping Minimum $emperature -<6 ->: -232 -2?6 -7A< -7A< -2?6 -2?6 -7A< &SME ;esignation & ::: Gr.2 & ::: Gr.> & ::: Gr.: & ::: Gr.@ &:27 &:27 &:27 &:27 &:27

&lloy C-Mn steel 7 29<= Ni steel : 297= Ni steel ?= Ni steel :3< Stainless steel :3<L steel :26 steel :26L steel :<> steel Stainless Stainless Stainless Stainless

+emar5

(errous alloys most o"ten en#ountered in #ryogeni# piping appli#ations are usually #lassi"ied as "erriti# or austeniti# types. .Please re"er to $a le 2./ $he terms austeniti# and "erriti# re"er to the predominant #rystallographi# phases "errite or austeniti#, !hi#h are ody #entered #u i# .*CC/ and "a#e #entered #u i# .(CC/, respe#tively. Most o" the austeniti# alloy steels used in #ryogeni# piping are #hromium-ni#5el stainless steels o" the &'S' :33 type, su#h as :3<, :3<L, :26, and :26L. ,ther stainless steels #lassi"ied as martensiti#, duple4, and pre#ipitation hardening also e4ists8 ho!ever, the pre#eding alloys are most #ommonly used in #ryogeni# piping "or LNG re#eiving terminal and distri ution appli#ations. ," the :33 Series alloys, the &'S' :3< #omposition is the most popular as measure y tonnage. &s #an e seen in $a le 7, thermal e4pansion "or austeniti# alloy steels used in #ryogeni# piping is mu#h larger than that o" #ar on steel. $his large thermal
<

e4pansion ma5es large displa#ements .e4pansion and #ontra#tion/ o" material. $his ma5es it more di""i#ult to design #ryogeni# piping system than to design hot insulated piping system.

$a le 7 - $ypi#al me#hani#al and Physi#al properties o" (erriti# &lloys used in Cryogeni# piping
3.7= ,""set yield strength .MPa/ 73> 7<2 7>6 A2> A@6 672 ?:2 767 <@: 7AA <6? 767 <<@ 767 <6? <@: $hermal Condu#tivity .19mC0/ A7 :6 7> 2: 2A 3 Same as :3< Same as :3< 2A 3 Same as :26 Same as :26 2< 3

&lloy C-Mn steel 7 9<= Ni steel :297= Ni steel ?= Ni steel :3< Stainless steel :3<L Stainless steel :26 Stainless steel :26L Stainless steel :<> Stainless steel
2

&SME spe#. & ::: Grade 2 & ::: Grade > & ::: Grade : & ::: Grade @ & :27 $P:3< & :27 $P:3<L & :27 $P:26 & :27 $P:26L & :27 $P:<>

$emp. ./ +$ -<6 +$ ->: +$ -232 +$ -2?6 +$ -7A< +$ -7A< +$ -2?@ +$ -2?6 +$ -7A<

Bltimate $ensile Strength .MPa/ :>? <<@ A2> 6@? 22:>? >?: 22>7 A@6 2>7< AA7 2AA2 633 2:A@ A@6 672 2A@6

= Elong. in A.2#m .=/ 72 2@ 2@ 7A 7> <A : <A :2 <A A6 <A A3 :@

Charpy 'mpa#t Strength .Joules/ ?A 6@ >? 7> 2:3 :3 6< :< 2A6 237 @2 @2 @2 62

$hermal E4pansion .m9m90 4 23 22.> A.< 23.< @.6 23.< @.6 26.7 7.2 Same as :3< Same as :3< 26.7 27.< Same as :26 Same as :26 2A.6 27.?
6

2.2 Insulation for Piping System Most piping in li%uid #ryogeni# servi#e is insulated. $he reasons a line !ould not e insulated are that .2/ its use is very in"re%uent and rie"8 .7/ it is a temporary installation8or .:/ the re"rigeration losses are in#onse%uential. $he type o" insulation used "or #ryogeni# piping in#ludes .2/ e4panded "oams su#h as polyurethane and "oamglass, .7/ po!der insulations su#h as perlite, and .:/ va#uum-insulated pipe. (or an insulation system to remain e""e#tive, the vapor arrier system must 5eep atmospheri# moisture "rom entering the insulation spa#e and "ree-ing against the #ryogeni# line. 1hen this o##urs, the i#e that is "ormed !ill degrade or destroy the insulation system. 1hen the #ryogeni# li%uid is #older than the oiling point o" o4ygen .-7?> or -2@:/, o4ygen #an #ondensate out o" the air and #olle#t in the insulation spa#e. (or this situation, the insulation system should e non#om usti le in the presen#e o" o4ygen. Heat lea5 y #ondu#tion and radiation is redu#ed y the laminar radiation shielding. $he heat lea5 y #onve#tion is redu#ed y the va#uum. 1hen #old insulation is re%uired, the entire system shall e "ully insulated,

in#luding all piping #omponents, piping9tu ing o" insulated instruments, drains, e%uipment no--les and supports. &nd all metal parts !hi#h protrude through the insulation shall e insulated. $he typi#al values "or thermal #ondu#tivity are sho!n in $a le :. $he e4panded "oam insulation uses a #overing to provide the vapour more "re%uent maintenan#e is re%uired to maintain a tight vapour arrier. $a le : - $hermal Condu#tivity o" Pipe 'nsulation Materials at 'nsulation Mean $emperature o" -233 arrier prote#tion. $he initial #apital #ost is usually lo!er than the other system, ut

'nsulation Brethane (oam (oamglass Perlite .at atmospheri# pressure/ Perlite .va#uum at 2Gm/ Laminar shielding .va#uum at 2Gm/ radiation

$hermal #ondu#tivity D*tu9.hC"tC 2 /E 3.327 3.37< 3.32@


4 >.? 4 23

$hermal #ondu#tivity 19.mCF0/ .372 .3<7 .3:2


3 2.:> 4 23

5 7.2 4 23

5 :.6: 4 23

2. Fle!ibility Analysis for Cryogenic Piping System Piping "le4i ility analysis is an important design #onsideration large di""eren#e e#ause the

et!een am ient and #ryogeni# temperatures !ill result in

signi"i#ant thermal #ontra#tion. Moreover this piping "le4i ility analysis should e #arried out e"ore #ryogeni# pipe support design. 1hen the amount o" pipe movement e4#eeds the #apa#ity o" a pipe support system, a "i4ed support and more e4pansion loops should e designed in order to redu#e the amount o" pipe movement. $he "le4i ility analysis o" the #ryogeni# piping must #onsider the "ull temperature range as !ell as any other #onditions !ith severe temperature di""eren#e !hi#h may o##ur during upset, tha!, or #ool-do!n. &nd #ryogeni# pipe support must e designed a##ordingly. $he analysis methods used are similar to those re%uired "or #onventional piping system. $he one di""eren#e is that piping in #ryogeni# servi#es #ontra#ts rather than e4pands as it is the #ase !ith high temperature servi#es. Ho!ever, sin#e the analyst #an #al#ulate the resulting #ontra#tion, the analysis method systems. e#omes identi#al to those used "or #onventional piping

(or sa"e design, "le4i ility analysis "or #ryogeni# piping system is usually #arried out to meet the engineering re%uirements o" &SME *:2.:, Pro#ess Piping Code. 2." #e$uirements for Cryogenic Pipe Supports 1hen an un-insulated #ryogeni# piping is supported, a portion o" the pipe support !ill e at #ryogeni# temperature. Lo! temperature should e #onsidered !hen sele#ting the materials "or the pipe support and its hard!are. (or lo! temperature servi#e, in addition to heat loss and gain, the pro lem o" atmospheri# #ondensation must e #onsidered, and su#h lines are usually insulated !ith a material that has an outer #overing or seal #alled a vapour arrier. $his arrier prevents the insulation "rom a sor ing moisture. (or this reason it is not permissi le to penetrate the insulation !ith load#arrying mem ers su#h as the legs o" a #onventional high-temperature shoe9saddle or a pipe #lamp. Sin#e most lo!-temperature insulation has lo! #ompressive strength, it is ne#essary to provide shields to the line the piping insulation and to spread out the earing area su""i#iently to prevent #rushing o" the insulation. Su#h shields should "it the outer diameter o" the insulation and #over 2@3 degree o" ar#. (or #ryogeni# piping system, pipe support must !ithstand loads "rom the insulation material, must arrier must e outside the insulation, e du#tile at #ryogeni#

temperature, and has a relatively lo! thermal #ondu#tivity. &nd the vapour e le"t undistur ed. $here"ore, #ryogeni# pipe supports shall meet the "ollo!ing re%uirements as a minimum. a. Supports shall e lighter in !eight !hen #ompared !ith !ooden lo#5. . High relia ility in !ater and resistan#e to oil and #orrosion H Supports shall not need and preservative treatment su#h as #reosote impregnation. #. High !eather tightness H Supports resist !eathering and #orrosion in long term outdoor use. d. Supports shall e4#eed in physi#al strength against #ompression, ending and shearing.
?

e. Supports shall e suita le "or mass produ#tion. ". (orming in#orporated !ith other material shall e possi le. e o tained in large %uantity at the same time. h. Lo! !ater a sorption H Supports shall not in#ur #ra#5s "rom i#ing during storage or operation. i. Heat and (lame resistan#e H (lamma ility o" material shall e4tinguished in a##ordan#e !ith &S$M ;26?7. 2.% Consideration of Cryogenic Pipe Supports High density #radle type o" #ryogeni# pipe supports shall in#orporate a molded heavy density layer onded !ith a stainless steel !eather shield and assem led !ith a steel #radle. $he high density layers shall e stepped and, together !ith the metal )a#5eting, su""i#iently e4tended to "a#ilitate in#orporation !ithin the ad)a#ent insulation system. &ll Joints "e! voids as possi le in order to avoid i#ing due to heat lea5age. Cryogeni# pipe supports shall meet the design re%uirements in respe#t o" #ompressive strength under sustained load, thermal #ondu#tivity, #oe""i#ient o" "ri#tion, servi#e temperature and "lamma ility. . Optimi&ation of Cryogenic Pipe Support &s revie!ed in the previous se#tion, an e4tremely high degree o" relia ility is re%uired in re#ent days in the "ield o" pipe supporting system design su#h as LNG re#eiving terminal. Conventionally, !ooden heat insulators have een used "or piping system supports in these plants. Ho!ever, these materials involve di""i#ulties o" availa ility and unsta le %uality. (urthermore, this material is very heavy and e4pensive. &nd o"ten delivery is very long. $here"ore, this 5ind o" !ooden lo#5 #an not meet the re%uirements mentioned a ove. So !e have to "ind and develop a etter one. Brethane lo#5 made o" high density polyurethane
23

g. (ree o" grains, homogeneous and standard %uality #radles shall

e sel"-

et!een

supports and insulation shall e tightly "itted together and staggered !ith as

"oam !hi#h has lo! thermal #ondu#tivity is a etter #ryogeni# pipe support among various 5inds o" materials. $hey have een already used, and !ell re#eived in various plants. &nd !e are going to present optimi-ed #ryogeni# pipe supports made o" high density polyurethane "oam. .1 Polyuret'ane Cradle Supports Shoe type o" support mainly #onsists o" polyurethane #radle and a steel loadearing plate. 't is used "or sliding supports, guide supports, hanger supports, stan#hion, trunnion and et# to avoid the #ondensate and "ormation o" i#e, around ea#h support, !hi#h !ould restri#t "ree movement o" the piping. &dditionally, under #ertain thermal #onditions, dire#t #onta#t et!een the pipe and the stru#ture #ould produ#e lo#al rittleness o" the stru#ture itsel". (igure 2 sho!s typi#al #ryogeni# pipe support detail dra!ing, !here * is #old insulation thi#5ness.

(ig. 2 Cryogeni# Pipe Support ;etail ;ra!ing

22

Cradles shall e high density polyurethane "oam !hi#h shall possess a uni%ue #ellular stru#ture. &nd ea#h #old insulated pipe supports shall have a vapour arrier. Easy assem ling and "inishing polyurethane #radle to the pipe line is also re%uired. ;esign strength shall e ased on ultimate #ompressive strength !ith a minimum sa"ety "a#tor o" A, or that !hi#h results in a 2= de"le#tion, !hi#hever is less, and shall have the "ollo!ing properties8 a. Polyurethane "oam shall satis"y the "lame spread re%uirements o" BL?<. $he minimum per#entage o" !eight retention o" the "oam !hen tested in a##ordan#e !ith &S$M ;:32< shall e >A=. . &verage density o" PB( #radle shall e veri"ied y dividing the !eight o" the #radle y itIs volume. &verage density shall e !ithin A= o" the spe#i"ied density, "or oth 77<5g9m: and "or :735g9m: PB( #radles.

&verage density "or 2635g9m: shall e !ithin -3= and J23=. #. Minimum value "or the ultimate #ompressive strength "or samples ta5en "rom the #ore i.e., !ithin the middle 63= o" the thi#5ness "or all densities shall e !ithin 23= o" the spe#i"ied values. d. $he thermal #ondu#tivity o" the polyurethane "oam at -263 , in a##ordan#e !ith &S$M C2>>, shall e !ithin J9-A= o" the values spe#i"ied in $a le <. Samples shall e ta5en "rom the #ore !ithin the middle 63= o" thi#5ness, !here it is pra#ti#al. $a le <. Me#hani#al Chara#teristi#s o" High density Polyurethane Stress at 2= de"le#tion :.7 5g9#m7 27.@ 5g9#m7 Minimum Compressive Strength [email protected] 5g9#m7 >3.< 5g9#m7 $hermal Condu#tivity .19m5/ 3.377 3.3:7

Pipe Si-e 297K to @K 23K to >7K - (inish

Core ;ensity 263 5g9m: :73 5g9m:

Cradle 8 Prote#tive #oating *earing Plate and Shoe 8 Painted a"ter pi#5ling or hot dip galvani-ed Mas5ing 8 $he ore o" the #radle is #ompletely #overed !ith mas5ing tape
27

*onding 8 $he earing plate is onded to the #radle at the shop and the #radle is onded to the pipe y "ield "a ri#ator. - Servi#e $emperature Limit 8 -2?6 to @3 - Si-e +ange 8 297K through >7K pipe si-e Pipe support type varies in a##ordan#e !ith insulation thi#5ness. (igure 7 sho!s type sele#tion "or pipe a##ording to insulation thi#5ness !hi#h has een adopted "or 'n#hon LNG re#eiving terminal in 0orea.

(ig. 7 $ype Sele#tion "or Pipe and 'nsulation $hi#5ness


2:

.2 (earing Plate $he material "or the earing plate !hi#h prevents #rushing o" the insulation shall e #ar on steel .&S$M &:6 or e%uivalent/ "ully 5illed open-hearth, ele#tri# "urna#e, or asi#-o4ygen steels. Steel and strapping seals are to e pusher type seal. . Ad'esi)e* Protecti)e Coating and Seal $he adhesive shall e applied to a thi#5ness o" 3.32Ain#h .3.:@mm/ !hen

(osterIs @2-@< is used. Su""i#ient adhesive shall e used to "ill any gaps or voids in the sur"a#es to e onded. $he ond adhesive shall e allo!ed to #ure overnight at room temperature. '" the adhesive material re#ommended y the PB( manu"a#turer is other than the spe#i"ied one, the su stituted adhesive material and applied thi#5ness must e properly tested prior to eing used. &ll sur"a#es o" the polyurethane !hi#h re%uires adhesive onding, prote#tive #oating o" seal shall provide an appropriate an#hor pro"ile. &ny !a4y, smooth sur"a#es su#h as mold release "ilm must e removed prior to the appli#ation o" adhesive or prote#tive #oating. a. &dhesive $he polyurethane #radles shall e onded to the earing plate9 earing plate assem lies y the polyurethane "oam .PB(/ manu"a#turer. Multilayer #radles are also onded together y the polyurethane "oam .PB(/ manu"a#turer. $he adhesive "or the a ove onding is normally (osterIs @2-@<, manu"a#tured y the (oster Produ#ts ;ivision o" the H.*. (uller Co. . Prote#tive Coating Monolar masti# 63-?2 .gray/ adhesive9#oating availa le "rom the (oster produ#ts ;ivision o" H.*. (uller Co. and H.*. (uller li#ensees to e applied to a dry thi#5ness o" 3.3:< in#h .3.@6mm/. $he manu"a#turer shall supply appro4imately 23= o" the %uantity o" prote#tive #oating used in the shop "a ri#ation o" #old insulated pipe shoe "or "ield repair o" minor rea5s in the prote#tive seal.
2<

#. Seal $he inter"a#e )oints et!een the #radle and earing plate shall e #ompletely sealed !ith *utyl ru er sealant, to prevent !ater ingress. Sealant is normally Childers CP->6, Childers Produ#ts Company, (osters ?A3<< .(uller Company, (oster Produ#ts ;ivision/ or e%uivalent. $he inter"a#e sur"a#es et!een upper and lo!er #radles shall e #ompletely sealed !ith ChilderIs CP->6, (oster ?A-<< or an e%ual sealant. d. Mas5ing $ape $he inside radius sur"a#es o" the #radle shall mas5ing tape. ." (eam +idt' and Allo,able Mo)ing $he anti#ipated movement at ea#h support point di#tates the support re%uired. Ea#h type o" support sele#ted must a##ommodating movements o tained longitudinal and hori-ontal movement must e evaluated. *e#ause o" large displa#ements .e4pansion and #ontra#tion/ o" material used "or #ryogeni# piping system, displa#ement #ontrol e#omes very important. $hese displa#ements due to thermal #ontra#tion #an e predi#ted y piping "le4i ility analysis. (or this reason supporting one line "rom another is "or idden "or #ryogeni# piping. $he (igure : sho!s re#ommended eam !idth and its allo!a le moving, !hi#h has een adopted "or 'n#hon LNG re#eiving terminal in 0orea. $here"ore, detail design should e applied in #onsideration o" pipe temperature under #ontra#tion and distan#e "rom an#hor point. &nd spe#ial length support is availa le upon re%uest "or need or more allo!a le moving. asi# type o" e #ompletely #overed !ith

e #apa le o"

y piping "le4i ility analysis. *oth

2A

(ig. : *eam 1idth and &llo!a le Movement 'n addition to displa#ement #ontrol, the #ryogeni# pipe supports has to slide smoothly in order to avoid i#ing around9 et!een the #ryogeni# pipe support and pipe insulation. $hus P$(E sliding plate shall e used to minimi-e hori-ontal "or#es #aused y "ri#tional resistan#e "or #ryogeni# piping system. .% Field installation C'ec- Point *ased on the e4perien#e, !e have the "ield installation #he#5 point as "ollo!s8 a. &s soon as the pa#5age is opened, #he#5 the support assem ly i" there is any damage. &nd i" the damage is small su#h as #oming o"" o" #oating, the damage should e repaired at the "ield. . Clean the sur"a#e o" pipe to remove all the "oreign o )e#tives adhered su#h as rust, vapour, oil, dust and et#. #. &s the supports are installed at the #enter o" e4isting eam or at o""-set position depending on the re%uirement, the installation position shall determined and #learly mar5ed.
26

d. +emove the mas5ing tape !hi#h is adhered on the #radle ore. e. &pply the adhesive uni"ormly on the #radle ore, then, press the support assem ly against the pipe and "asten "irmly together and until the adhesive harden. ". $he time to release the steel released a"ter 27 hour duration. g. $ou#h up the portion !ith prote#tive #oating agent !here the prote#tive #oating is #ome o"". .. /'ermal (o,ing o,ing to /,o P'ase Flo, Consideration o" the #ryogeni# "luid properties has an e""e#t on the piping arrangement. *e#ause the #ryogeni# "luid is #older than am ient air, the #ontinuous heat lea5 "rom am ient air to the piping system is a design #onsideration. *e#ause o" rapid #hange o" phase due to large heat "lu4es #aused y this 5ind o" heat lea5age, there is the temperature di""eren#e et!een top and ottom o" the pipe #ross se#tion and t!o phase "lo!. $he e""e#t o" t!o phase "lo! is mu#h more #ompli#ated than that o" single phase "lo!. $his is attri uted to the "lu#tuations o" "lo! rate, density and pressure gradients, as !ell as os#illations due to #ompressi ility o" the partial gas "luid. $his #ontinuous heat lea5age also #auses thermal o!ing, !hi#h should e avoided. 1hen a #ryogeni# li%uid line is initially put in servi#e, the !arm piping !ill #ause li%uid "lash-o"", !hi#h #ould restri#t the "lo! during the t!o-phase "lo! transient period. 1hen it is possi le to pre-#ool the lines, the piping #an e si-ed "or li%uid phase "lo!, !hi#h !ill result in small piping. '" rapid #ool-do!n is re%uired, the piping must e si-ed "or t!o-phase "lo!. $his rapid #ool-do!n also #auses thermal there"ore redu#ed. Considering une4pe#ted thermal o!ing and "lu#tuations o" "lo! rate, pipe e mu#h shorter than that o" hote lo#ated immediately support span "or #ryogeni# piping shall o!ing. Bndesira le heat trans"er and heat loss is and is depended on the open air temperature. 1hen the temperature is over 2@ , the steel and may e y using the steel

insulated piping. 1hen pra#ti#al, a support should


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ad)a#ent to any #hange in dire#tion o" the piping. ". Conclusions $his paper has sho!n in su#h a !ay as to ensure proper support under all operating and environmental #onditions and to provide "or e4pansion 9 #ontra#tion, P$(E sliding plate, thermal o!ing, and insulation prote#tion "or #ryogeni# piping system. 'n #on#lusion, it appears that the "ollo!ing points represent a reasona le point o" #ryogeni# pipe support design "rom the theoreti#al and pra#ti#al study and y applying to 'n#hon LNG re#eiving terminal 2. Cryogeni# pipe supports shall surrounding stru#ture. 7. Cryogeni# supports shall e designed ta5ing into a##ount !arm-up and #ool-do!n #onditions. So piping "le4i ility analysis is ne#essary e"ore #ryogeni# pipe support design. &de%uate systems shall e used in order not to indu#e additional stresses on insulation material. :. &t support lo#ation, insulation material shall #radle shall e respe#ted. <. *e#ause o" large displa#ements .e4pansion and #ontra#tion/ o" material used "or #ryogeni# piping system, supports sele#ted must e #apa le o" a##ommodating movements. A. 6. P$(E sliding plate shall e used to minimi-e hori-ontal "or#es #aused y "ri#tional resistan#e "or #ryogeni# piping system. Considering une4pe#ted thermal hot-insulated piping. &ll o" the "oregoing topi#s are very important and must e studied to design #ryogeni# piping system "rom the support point o" vie! and to provide a general understanding and the asis "or #ryogeni# pipe support design guide.
2@

e designed to minimi-e thermal

#ondu#tion !hi#h #ould adversely a""e#t the "luid in the pipe and9or the

e high density "oam

.2635g9m: or higher/, and a ma4imum de"le#tion o" 2= on insulation

o!ing and "lu#tuations o" "lo! rate,

pipe support span "or #ryogeni# piping shall e mu#h shorter than that o"

(urther !or5 on this topi# in#ludes #ryogeni# pipe support su )e#t to surge "or#e and steady state vi ration li5e pulsation. #0F0#01C0 2. 7. :. <. A. 6. >. @. ?. Paul +. Smith and $homas J. Lan Laan 8 MPiping and Pipe Support Systems, ;esign and EngineeringK, M#Gra!-Hill *oo5 Company MPiping ;esign and EngineeringK, '$$ Grinnell 'ndustrial Piping, 'n#. Ernest Holmes 8 MHand oo5 o" 'ndustrial Pipe!or5 EngineeringK, M#Gra!-Hill *oo5 Company MSS SP-A@, Materials and ;esign o" Pipe Supports MSS SP-6?, Sele#tion and &ppli#ation o" Pipe Supports MSS SP-@?, (a ri#ation and 'nstallation o" pipe Supports *S :?><, Spe#i"i#ation "or Pipe Supports, Part 2, 7 and : &SME *:2.:, Pro#ess Piping M. 1. 0ellogg, Pipe Support Components and (a ri#ated &ssem lies M.1. 0ellogg $ype 22. Mohinder L. Nayyar 8 MPiping Hand oo5K, M#Gra!-Hill *oo5 Company

23. N.H.0 Spring Co., Ltd, 'nspe#tion +eport "or Cryogeni# Pipe Support,

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