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Crimp Tool Operating Procedures Guide

1. The document provides operating and maintenance instructions for crimp tool model 1309. It describes how to properly clean, lubricate, and store the tool. 2. The eccentric adjustment section explains how to adjust the tool to obtain the proper crimping force by rotating the cam clockwise or counterclockwise and locking it at the desired setting. 3. The operating procedure lists the steps to crimp electrical contacts onto wires, including selecting the appropriate nest or cavity, inserting the wire, closing the tool past the ratchet, and inspecting the finished crimp. Pullout values for different contact and wire size combinations are provided.

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106 views1 page

Crimp Tool Operating Procedures Guide

1. The document provides operating and maintenance instructions for crimp tool model 1309. It describes how to properly clean, lubricate, and store the tool. 2. The eccentric adjustment section explains how to adjust the tool to obtain the proper crimping force by rotating the cam clockwise or counterclockwise and locking it at the desired setting. 3. The operating procedure lists the steps to crimp electrical contacts onto wires, including selecting the appropriate nest or cavity, inserting the wire, closing the tool past the ratchet, and inspecting the finished crimp. Pullout values for different contact and wire size combinations are provided.

Uploaded by

Anonymous lfw4mfCm
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Hand Tool 1309 Series

Crimp Tool Operating Procedure


Tool Maintenance
1.
2.

Maintenance and inspection should be performed regularly.


Tool should be wiped clean with special emphasis on the crimping
cavities.
Tool may be cleaned by immersing in a suitable commercial solvent or
cleaner which does not attack plastic material or paints.
Tool should be relubricated after cleaning using a light film of medium
weight oil on bearing surfaces and pivot pins.
When not in use keep handles closed. Store in a clean dry area.

3.
4.
5.

Apply torque as shown until ratchet releases. The force at a point 1-3/4" from
handle end should be between 15-25 pounds for most crimping situations.
1 3/4 1/4

Eccentric Adjustment
1.

Load applied

To adjust tool to obtain proper force values, open the handles and
remove the cam jack screw with a Phillips screwdriver.
Rotate the cam clockwise to increase handle load or counterclockwise
to decrease handle load.
Position odd numbers on the cam in the locking screw hole adjacent to
the letter L and even numbers adjacent to the letter T.
Lock the cam at the desired handle load setting and remeasure the
force.
Continue adjustment if necessary.

2.
3.
4.
5.

Locator and nose end of hand tool

1309 Crimp Tool Series Operating Procedure


1.
2.
3.

Strip cable according to manufacturers specifications.


Select the appropriate nest for the contact being crimped.
Place contact in die end of modular locator, butting against back of die
cavity.
Close tool carefully until jaws grip the contact.
Insert the properly stripped wire into the contact.
Holding the wire in place, close the tool past the ratchet release position
and allow the jaws to spring open.
Remove and inspect the crimp.
Test by holding contact and pulling firmly on cable.

4.
5.
6.
7.
8.

Tooling
Part Number

Eccentric stud

Locking screw

Upper die

Contacts

Wire Size
AWG(mm)

Pullout Values (lbs)


(per UL standard 486A)

Tool Cavities

1309G1

1202G1
1203G1

#14-16 (2.5-1.5)
#14-16 (2.5-1.5)

50-30
50-30

C
C

1309G2

1331
1332
262G1
200G2L
269G2

#12-16 (4.0-1.5)
#16-20 (1.5-0.5)
16-20 (1.5-0.5)
16-20 (1.5-0.5)
16-20 (1.5-0.5)

70-30
30-13
30-13
30-13
30-13

30
15
15
15
15

1309G3

261G1
261G2
261G2
269G1
269G3

12-14-16
14-16 (2.5-1.5)
10-12 (6.0-4.0)
12-16 (4.0-1.5)
10-14 (6.0-2.5)

70-50-20
50-30
80-70
70-30
80-50

A
A
B
A
A

1309G4

1307
5900
5914
5915
5952
903G1
904G1

#6 (16.0)
#6 (16.0)
#10-12 (6.0-4.0)
#10-12 (6.0-4.0)
#8 (10.0)
#6 (16.0)
#10-12 (6.0-4.0)

100
100
80-70
80-70
90
100
80-70

Large
Large
Small
Large
Large
Large
Large

1309G5

200G1L
201G1H

6mm, #10-14
6mm, #10-14

80, 80-50
80, 80-50

B
B

For additional updates see APP website

Cam

Locator

All Data Subject To Change Without Notice

Lower die

THE TOOL IS EQUIPPED WITH A


R ATCHET
MECHANISM
TO
ASSURE
RELIABLE
CRIMP
TERMINATIONS.
A RATCHET
RELEASE LEVER IS PROVIDED TO
ALLOW FOR REMOVA L OF A N
INCORRECTL Y PLACED OR
OVERSIZED CONTACT. ADJUST
R ATCHET RELEASE HANDLE
FORCE TO 5-15 LBS.
ASM-1309 1S6373 REV04

HEADQUARTERS: 13 Pratts Junction Road, P.O. Box 579, Sterling, MA 01564 T:978-422-3600 F:978-422-3700
EUROPE: Rathealy Road, Fermoy Co. Cork, Ireland T:353-(0)25-32277 F:353-(0)25-32296
ASIA/PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:852-2636-0836 F:852-2635-9036
CHINA: IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou W. Ind. Par, Songgang Baoan District, Shenzhen, PR. China 51810 T: 86-755-2768-2118 F: 86-755-2768-2218
TAIWAN: IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: 886-4-2310-6451 F:886-4-2310-6460

www.andersonpower.com

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