PSM INSTRUMENTATION LTD
ict 1000 Series
Hydrostatic
Level Transmitter
Installation Operation
& Maintenance
Instruction Manual
Burrell Road Industrial Estate
Haywards Heath, West Sussex RH16 1TW, UK
Tel: +44 (0)1444 410040 Fax: +44 (0)1444 410121
www.psmmarine.com E-mail:
[email protected]Doc Ref: Man 049e 22/02/2012
1
CONTENTS
SECTION
TITLE
PAGE
1.0
Intended Use
2.0
Safety Instructions
2.1
Product Liability and warranty
2.2
Symbol Convention
2.3
Scope of Delivery
2.4
Storage
3.0
Instrument Description
4.0
Instrument Handling
5.0
Instrument Identification
6.0
Certification
7.0
Installation Recommendations
7.1
Mechanical Installation
7.2
Electrical Installation
8.0
Electromagnetic Compatibility
9.0
Intrinsically Safe Installations
10
10.0
Analogue and digital Device
11
11.0
Digital only Device
12
12.0
Networks
13
13.0
Operations and Maintenance
13
14.0
Instrument Return
13
15.0
Technical Data
14
1.0 Intended Use
The ict is an hydrostatic level transmitter and depending on configuration provides
analogue (4-20mA) and digital (Modbus via RS485) outputs. The construction
materials employed, the variety of fittings, and wide measurement range mean the ict
is suitable for most tank level applications in the marine, offshore, food,
chemical, water, and processing industries.
2.0 Safety Instructions
To prevent any damage to the device or any injury to the user it is essential that you
read the information in this document and observe applicable national standards and
safety requirements.
This document is provided to help facilitate the safe and efficient operation of the
instrument.
2.1 Product Liability and warranty
All apparatus is carefully examined and tested before leaving the workshop and is
sent out in perfect order and condition. We, therefore, give the following Guarantee
which takes the place of any Guarantee by Statute, common law or otherwise. If
within 12 months from date of despatch, any defect or fault is discovered in any
component of our manufacture, due to faulty material or bad workmanship, we
undertake to make good the defect without charge, provided that notice is given to us
immediately on the discovery of the defect and the defective components or parts
thereof, are forwarded to us carriage paid for inspection. This guarantee does not
apply to defects caused by ordinary wear and tear, misuse, neglect, or by
circumstances over which we have no control.
Our full terms and conditions are available from our website
www.psmmarine.com/about-us
2.2 Symbol Convention
The following symbols are used to highlight information that must be followed to
ensure safe and efficient operation.
A hazard indicates actions or procedures which, if not performed correctly
may result in personal injury or cause damage to the instrument or
associated instruments and invalidate safety certification
A warning indicates actions or procedures which, if not performed correctly
may result in damage to the instrument.
A caution indicates actions or procedures if not performed correctly may
cause incorrect function or loss of information
Information on Statutory directives and standards
2.3 Scope of Delivery
Inspect the cartons and immediately report any signs of damage to your local agent
or PSM Instrumentation.
Check the delivery note to ensure you have received the
correct instrument(s).
2.4 Storage
Store the instrument in a dry location
Storage Temperature range 20C to +80C
3.0 Instrument Description
The ict has a capacitive measurement cell manufactured in a ceramic material. This
enables accurate measurement over a wide span, coupled with a powerful
onboard micro-controller the unit provides both digital and analogue outputs.
If partnered with PSMs family of RFM units, a simple multi-drop network with
intrinsic safety compliance, can be provided.
4.0 Instrument Handling
Before and during installation the following precautions should be taken
Do not touch the measurement cell.
Do not Apply mains voltage
Ensure the cable is free from defects
The cable contains a nylon vent tube which provides an
atmospheric reference for the instrument. Ensure the cable is not bent
to a radius less than 50mm.
The end of the vent tube is fitted with a special sintered filter
section. This should not be removed or obstructed in any way.
5.0 Instrument Identification
Basic In tank instrument outline, process connections will vary.
24 A/F
20
127
43
32
Nose Cone
threaded 1/2" BSPP
Tank fixing clamp
15
76.2
101.5
Refer to PSM, local agent or website for specific drawings
The instrument will be marked with the following information.
Unit Serial Number
Each instrument can be identified by its own unique serial number.
For example
110522(01)
The first six numbers are PSM Instrumentations sales order number, followed by the
remaining serialised digits. Together they form the unique serial number.
6.0 EC Declaration of Conformity
PSM Instrumentations continual commitment to customer satisfaction, means the
instrument described in this manual has met and exceeds the following requirements
EMC Directive 2004/108/EC
BS EN 61326-1:2006
BS EN 61326-2-3:2006
BS EN 61000-6-2:2005
BS EN 61000-6-4:2007
Low Voltage Directive 2006/95/EC
BS EN 61010-1:2001
ATEX Directive 94/9/EC
EN 60079-0:2006
EN 60079-11:2007
Marine Environment
Environmental testing as required for Marine Type Approval laid out in IACS Unified
requirement E10 and the relevant sections of IEC945.
Signed
Managing Director
7.0 Installation requirements
Prior to installation it is recommended that the following checks are made.
Ensure that the factory calibration (where applicable) is in accordance with the
process parameters and tank height and that the ict nominal range is suitable for the
intended duty.
Check the instrument identification to ensure it is fitted in the correct location.
Note: The cable is factory fitted to ensure a pressure tight seal.
NO ATTEMPT SHOULD BE MADE TO REMOVE THE CABLE GLAND
7.1 Mechanical Installation
Sensor cable
The cable that is factory fitted to the transmitter is purpose designed for the
application. It contains a nylon vent tube which provides an atmospheric reference
for the sensor. The end of the nylon tube has a short section of silicon tube fitted,
which carries a sintered filter. This filter provides a pressure path, but prevents any
moisture entering the vent tube and MUST remain in place. The cable construction is
of sufficient strength to enable the sensor to be directly suspended in deep wells and
reservoirs. The outer sheathing is a special material suitable for continuous
immersion in water,and many oils and chemicals. When handling the cable take
particular care not to damage the outer sheathing.
When a transmitter is suspended by its cable use a proprietary suspension cleat or
wind three or four turns around a 100mm diameter pipe or drum. Where the cable is
to be brought through the tank wall it is recommended that where possible this be
done above the maximum fill line using a suitable compression fitting. (Available from
PSM)
Sensor fitting height
When a transmitter is used in tank level or volume applications it is essential to
ensure that the sensor is fitted at a known position and height above the bottom of
the tank. All calibration data will be related to this fitting position.
Mounting
When mounting the unit ensure that suitable gaskets or sealants are employed to
provide pressure tight seals. The sensor should not be mounted where it will be
subject to excessive or continuous vibration, extreme temperature fluctuation or risk
of mechanical damage.
7.1 Electrical Installation
This instrument should be terminated and wired in accordance with the details below.
Typical cable termination
Fig 1
vent
Fig 2
Outer
Screen
17
Ferrules
Fig 3
Fig 4
Red
Positive
Black
Negative
White
A data +
Green
B data -
Power
Supply
4-20mA
RS485
Modbus
Fig 5
Cable is normally provided to the required
length with the ends terminated as
depicted above.
The overall braid MUST be terminated in the entry gland of the termination enclosure
to ensure it is earthed. Particular care should be taken to ensure that the 360 degree
screen is maintained to comply with the EMC standards of this unit.
If, exceptionally, the cable has to be shortened, the nylon vent tube should be cut to
a free length of approximately 20mm within the enclosure, it must be ensured that
this tube is not blocked or otherwise restricted and the silicon tube containing the
sintered filter is re-fitted to the shortened length.
The termination enclosure MUST be vented.
8.0 Electromagnetic Compatibility
To maintain compliance to the EMC standards this instrument has been tested to,
the below information should be followed:
Instrument body to be earthed
The overall braid MUST be terminated in the entry gland
The termination enclosure material to be metal or RFI screened
All input/output cables from the termination enclosure to have overall
braided screen terminated to entry gland
The termination enclosure to be earthed
PSM Instrumentation offer a range of simple termination enclosures. The RFM1
provides convenient termination for one ict and 4 - 20mA gauge and the RFM4
allows connection of up to 4 units in digital mode only.
9.0 Intrinsically Safe Installations
The optional intrinsically safe version of the ict is covered by the following
certification for use in hazardous areas.
Approval Certification
Certificate number: ITS09ATEX26339X
Ex ia IIC T4
ia
IIC
T4
Intrinsic Safety
Acetylene & Hydrogen (Presence of Flammable/Combustible gas)
135C (Maximum Surface Temperature)
Installation Requirements
The following standard should be followed when carrying out a
hazardous area installation. 60079 Part 14
Hazardous Area
Safe Zone
RFM Series or
other proprietary
barrier
Less than 1 ohm
Ui
Ii
Pi
Li
Ci
An equipotential earth bonding system must be used
= 28Vdc
= 150mA
PSM Instrumentation can provide or advise on appropriate
= 0.8W
barrier selection
=0
= 22nF(28V) and 705nF(11.8V)
Intrinsically safe devices protect lives and property. PSM Instrumentations
Equipment has been designed with NO user replaceable parts.
Strictly No Modifications or user repairs are allowed
If any problems occur with the equipment please contact PSM Instrumentation.
10
10.0 Analogue and digital Device
The following diagram shows how to connect the instrument for analogue mode.
IMPORTANT
The sensor vent tube must be positioned so as to
prevent direct ingress of moisture.
If located within a housing the housing must be
vented to atmosphere
Alternatively
An extended vent tube (customer supply) must be
fitted in areas where flooding or hose wash down are likely.
6mm (1/4") od plastic tube is suitable and should run to a
dry area which is at the same atmospheric pressure as
within the tank.
Power
supply
unit
Screen
vent
Red +
Black White A + Data
Green B - Data
Earth
RS485
Modbus Comms
Earth
Less than 1 ohm
If ordered as an analogue only device the white and green wires are not required and
should be wired to empty terminals or cut back to avoid incorrect connection.
If ordered as an analogue and digital device, the unit will normally be factory
configured to your requirements.
PSM also provide a utility, the iSS, that can be used to access and change the icts
operational parameters. This utility may be downloaded from
http://www.psmmarine.com/documentation
White and Green are required for RS485 digital communications. To connect to a
PC an RS485 converter will normally be required.
We recommend using the following devices
Adam 4520 - RS232 to RS422/RS485 converter
Adam 4561 - USB to RS-232/422/485 Converter
With digital mode enabled, further options are available for reading via the RS485
data loop using Modbus protocol.
Level output
Scaled pressure output
Zero and Span
Force Zero and Span Band
/ Volumetric output
/ Actual Pressure output
/ Percentage Zero and Range Offset
/ Process temperature reading
For details of the full functionality and supported functions refer to
Manual 053 ICT Functionality & Communications Protocol.
11
11.0 Digital only Device
The following diagram shows how to connect the instrument for Digital mode.
IMPORTANT
The sensor vent tube must be positioned so as to
prevent direct ingress of moisture.
If located within a housing the housing must be
vented to atmosphere
Alternatively
An extended vent tube (customer supply) must be
fitted in areas where flooding or hose wash down are likely.
6mm (1/4") od plastic tube is suitable and should run to a
dry area which is at the same atmospheric pressure as
within the tank.
Screen
Power
supply
unit
vent
Red +
Black White A + Data
Green B - Data
Earth
RS485
Modbus Comms
Earth
Less than 1 ohm
White and Green are required for RS485 digital communications. To connect to a
PC an RS485 converter will normally be required.
Red
Positive
Black
Negative
White
A data +
Green
B data -
Power
Supply
4-20mA
RS485
Modbus
We recommend using the following devices
Adam 4520 - RS232 to RS422/RS485 converter
Adam 4561 - USB to RS-232/422/485 Converter
For details of the full functionality and supported functions refer to
Manual 053 ICT Functionality & Communications Protocol.
12
12.0 Networks
If installing a network refer to Manual 052 ict & RFM networks
13.0 Operations and Maintenance
There is no routine maintenance required for the ict, other than an occasional check
to ensure all wiring/cable glands are in good condition and the measurment cell is
free from contamination.
14.0 Instrument Return
All equipment is carefully examined and tested before leaving the workshop and is
sent out in perfect order and condition.
Should it prove necessary to return any equipment for inspection, please ensure you
follow the below points.
Please contact PSM for an RVN form and number
The equipment must be accompanied by an RVN with clear
instructions as to the reason for return and what actions are requested.
An explanation of the apparent fault together with details of the service
conditions are also required.
Health & Safety requirements mean that we must be fully aware of any
potential hazards prior to working on returns.
Our full terms and conditions are available from our website
http://www.psmmarine.com/about-us
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14.0 Technical Data
Power Supply Digital Only Mode
8-30Vdc
Power Supply Including Analogue
Mode
12-30Vdc
Accuracy Digital Mode
0.1%
Accuracy Analogue Mode
0.25%
Accuracy Temperature
1C
Range
-10mBar 20Bar
Analogue Output
4 20mA
Digital Output
RS485 Modbus Communications
Sensing Element
Ceramic Pressure Measurement Cell / Temperature Sensor / Integral Electronics
Body Construction
Fusion Welded 316 Stainless Steel
Operating Temperature
-20C to +80C
IP Rating
IP68 (suitable for continuous immersion)
Intrinsic Safety
Request current Intrinsic Safety Certification for
Hazardous Areas
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PSM WEEE Producer Registration No WEE/HC0106WW
Burrell Road Industrial Estate
Haywards Heath, West Sussex RH16 1TW, UK
Tel: +44 (0)1444 410040 Fax: +44 (0)1444 410121
www.psmmarine.com E-mail:
[email protected]16
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