3200 Series Vacuum Conveyor
Special Capabilities Specification Sheet
975 Cottonwood Ave., PO Box 20, Hartland, Wisconsin 53029-0020, USA
Vacuum Conveyors
Vacuum conveyors are made by perforating the belt and drawing air through
grooves in the bed of a standard conveyor.
Holds flat parts of any material fast to the belt.
Ideal for elevation changes or part holding.
Can be used in upside down applications.
Vacuum area required is designed per application.
A variety of vacuum sources can be used.
3200 Series Conveyor Specifications
Aluminum extruded frame with T-slot construction
Sealed Ball Bearings
V-guided and Non-V-guided belt compatible
Rack and Pinion belt tensioning
End and Center drive compatible
Optional 1 DIA Roller Interface tail section
Conveyor Widths: 3.75 to 48 wide
Conveyor Lengths: End Drive = 3 to 40 long, Center Drive = 4 to 99 long
Belt Speeds: 421 Ft/Min
Reference Full Specification Catalog Pg 78 for Conveyor Details
Application Notes:
1.
2.
3.
Products being conveyed on a vacuum conveyor must be placed in physical contact with the belt to create a seal.
Do not attempt to accumulate product on a vacuum conveyor.
Do not use in an application with powder or liquid.
Vacuum Specifications
Rows:
Generally (1) Row of vacuum is used for
products 2 or less
(2) Rows or more should be used for larger
width product Row Spacing
W/4
Product Width (W)
FLOW
W/2
Vacuum Rows
Vacuum Pattern Lead:
The lead on the vacuum holes should be
placed so a minimum of (2) hole patterns
are on the product at all times
FLOW
Vacuum Pattern Lead = L/2
Product Length (L)
2005 Dorner Mfg. Corp.
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3200 Series Vacuum Conveyor
Special Capabilities Specification Sheet
Vacuum Pattern Options
0.09 DIA - 4 hole pattern
Recommended Belt Types
Type 03
FDA High Friction
For rigid parts like plastic caps, plastic
bottles, ceramic wafers, glass ware, etc.
Type 06
Electrically Conductive Belt
For thin product like paper, light cardboard,
cloth, plastic film, etc.
1/8 Hole
1/4 Hole
6mm x 12mm Slot
2005 Dorner Mfg. Corp.
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3200 Series Vacuum Conveyor
Special Capabilities Specification Sheet
Vacuum Ports:
Vacuum is drawn through the side frame of the conveyor
2.1 O.D. tting for standard 2 vinyl tubing
Number of Vacuum Ports:
The number of vacuum ports is determined by the conveyour length, vacuum
hole selected, the hole pattern lead and the number of vacuum rows
Number of Ports =
(Area) (Zone Length) (Rows)
(3) (Lead)
Round Up
Where:
Area = Area of Vacuum holes (in2)
.09 (4) Hole Pattern = .025 in2
.12 Hole = .012 in2
.25 Hole = .049 in2
.24 x .47 Slot = .060 in2 (with a .25 slot in bedplate)
Zone Length = Lenth of Vacuum Zone (in)
*See dimensional drawing for details (Pg. 5)
Rows = Number of Vacuum Rows
Lead = Vacuum Hole Pattern Lead (in)
Example:
10 wide by 12 Long 3200 Series End Drive Conveyor with (3) rows of .12 DIA holes with a 1.0 lead.
Number of Ports =
(.012) (144 - 10.3) (3)
(.012) (133.7) (3)
4.81
=
=
= 1.6 (Round Up)
(3) (1.0)
(3) (1.0)
3.0
Number of Ports = 2
* 10.4 = 3200 Series No Vacuum Zones, See Pg. 5.
2005 Dorner Mfg. Corp.
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3200 Series Vacuum Conveyor
Special Capabilities Specification Sheet
Vacuum Source
Vacuum sorce is provided by a regenerative vacuum blower
An inlet lter, mufer and exit relief valve is recommended
Plumbing is done thru vinyl tubing
The size of the vacuum blower is determine by the total area of vacuum holes open during product
running, pressure required to hold the product and the seal of the product to the conveyor belt.
Number of Open
=
Vacuum Holes
(Rows)
(Lead)
(Zone Length) (Rate)
(Speed)
(Speed)
(Rate)
Product
Length
Where: Rows = Number of Vacuum Rows
Lead = Vacuum Hole Pattern Lead (in)
Zone Length = Length of vacuum zone (in) *See dimensional drawing for details
Speed = Belt Speed (in/min)
Rate = Product Rate (parts/min)
Product Length = Length of product in the direction of ow (in)
Blower Size
(CFM)
Number of Open
Vacuum Holes
)(
Flow Rate
Per Hole
Where: Number of Open Vacuum Holes = From Above
Flow Rate Per Hole* =
.09 (4) Hole Pattern = .56 CFM
.12 Hole = .56 CFM
.25 Hole = 2.2 CFM
.24 x .47 Slot = 3.5 CFM (with a .25 slot in bedplate)
* Flow Rate is estimated at 8 of H2O Vacuum venting to atmosphere.
Vacuum Blower Size
Blower CFM
(at 15in H2O)
68
125
180
Blower
hp
1.0
2.5
3.5
Blower
Volts
230/460
230/460
230/460
Blower
Phase/Hz
3/60
3/60
3/60
Blower
Amps
3.2 / 1.6
6.9 / 3.45
8.8 / 4.4
Note: Multiple blowers may be required for lare applications.
Testing of product is recommended to verify Vacuum pressure required and blower size.
Example:
10 wide by 12 Long 3200 Series End Drive Conveyor with (3) rows of .12 DIA holes on 1.0 lead,
12 long product, 30 parts/minute rate, and 50 ft/min belt speed.
Number of Open
=
Vacuum Holes
3
1.0
(133.7) (30)
50(12)
50(12)
30
Blower Size
= (160 holes) (.56 CFM) = 89.6 CFM
(CFM)
2005 Dorner Mfg. Corp.
12
= 160.44 = 160 holes
Therefore, use a 2.5 hp Blower
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2005 Dorner Mfg. Corp.
1.25[32]
MINIMUM
W+1.45[37]
6.00[152] Minimum
NO VACUUM
0.62[16]
MINIMUM
1.25[32]
MINIMUM
W+1.45[37]
6.00[152] Minimum
NO VACUUM
9.00[229]
FLOW
FLOW
1.28[33]
L (at initial factory belt tension)
3.22[82]
4.30[109] Minimum
NO VACUUM
2.1" O.D. Fitting for
Std. 2" Vinyl Tube
V-GUIDED
BELT
CL
4.30[109] Minimum
NO VACUUM
2.1" O.D. Fitting for
Std. 2" Vinyl Tube
3.04[77]
NON-V-GUIDED
BELT
Vacuum Zone Length
NOTE: (1) ROW DOWN THE
CENTER OF CONVEYOR
IS ACCEPTABLE.
24.00[610]
MINIMUM
Vacuum Zone Length
NOTE: NO VACUUM ROW IS
AVAILABLE ON THE CONVEYOR
CENTERLINE DUE TO V-GUIDED BELT
CL
24.00[610]
MINIMUM
2.21[56]
T.O.B.
0.79[20]
0.79[20]
3.80[97]
2.44[62]
1.24[31]
2.44[62]
1.24[31]
6.84[174]
1.93[49]
3200 Series Vacuum Conveyor
Special Capabilities Specification Sheet
Dimensions & Vacuum Layout
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3200 Series Vacuum Conveyor
Special Capabilities Specification Sheet
Profiles:
Product guiding is generally not required or recommended
All 3200 Series proles are applicable.
See Full Specications Catalog Pg. 96 for details.
Belting:
Standard Belting
Type 06 or Type 03 Belt is recommended
Type 03 FDA High Friction
For rigid parts like plastic caps, plastic bottles, ceramic wafers, glass ware, etc.
Type 06 Electrically Conductive Belt
For thin product like paper, light cardboard, cloth, plastic film, etc.
Belt must be nger spliced
See Full Specications Catalog Pg. 97 for details.
Mounting Packages & Gearmotors:
All 3200 series Mounting Packages and Gearmotors are applicable.
See Full Specications Catalog Pg. 101 & 106 for details.
Support Stands:
All 3200 Series Support Stands are applicable.
See Full Specications Catalog Pg. 117 for details.
2005 Dorner Mfg. Corp.
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3200 Series Vacuum Conveyor
Special Capabilities Specification Sheet
EXPRESS INQUIRY FORM : GENERAL INFORMATION
Along with completing the Express Inquiry form below, please complete the specific 3200 Series Vacuum Conveyor
application questions on the next page to the best of your ability.
Contact Technical Sales at 1-800-259-1510 (Press 3) or
[email protected] for Application Assistance.
CONTACT INFORMATION
Company
Date
Name
Phone
Fax
E-Mail
Address
PRODUCT
Description/material:
Dimensions:
Weight:
Total weight to be placed on conveyor:
Temperature:
Leading Edge Dimension:
ENVIRONMENT
Chemicals or fluids present:
Unusual ambient temperature conditions:
Other concerns:
CONVEYOR
Belt Width:
Belt speed:
Infeed height:
Conveyor length:
Fixed
Variable
See example on next page for calculating belt speed.
Discharge height:
Belt Direction & Motor Position:
ELECTRICAL
Voltage:
Hz:
Phase:
For variable speed:
DC
AC
Controls required:
2005 Dorner Mfg. Corp.
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3200 Series Vacuum Conveyor
Special Capabilities Specification Sheet
EXPRESS INQUIRY FORM : VACUUM INFORMATION
Page may need to be copied to communicate multiple conveyors
DESCRIBE EACH VACUUM CONVEYOR:
Describe the product being conveyed.
What do you want the vacuum to do?
How is the part being introduced onto conveyor?
What is the product feed rate? (Parts per minute)
Is part orientation critical?
No
Yes
Explain:
Where does the part go upon discharging from the conveyor?
CONVEYOR(s):
Number of conveyors:
Number of Vacuum rows:
PRODUCT SAMPLES:
Samples of actual products can be critical to the successful design and application of a vacuum conveyor.
Will sample products be provided to Dorner?
No
Yes
FAX COMPLETED FORMS TO 800.369.2440 or 262.367.5827
Belt Speed Calculator
How to calculate minimum conveyor belt speed:
(Part rate in parts per minute) x (part size in inches)
12
Example:
(30 parts per minute) x (6 dia. part)
12
= 180 =15 ft/min. Minimum Belt Speed
12
How to calculate conveyor belt speed incorporating a product spacing:
(Part rate in parts per minute) x (desired part spacing in inches + part size in inches)
12
Example:
(30 parts per minute)x(6dia part + 12 spacing between parts) = (30) x (18) = 540 =45 ft/min. Belt Speed
12
12
12
2005 Dorner Mfg. Corp.
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