ROT Parts Catalog KTA19-G3 Generator DriveCummins Engine Co., Inc. New Parts Warranty Heavy Duty COVERAGE Te yarns Nw Pas BASE WARRANTY Nae cat ue haut opin wake sce te hem tt aan, hs and Capone Marcy conc arts ‘iS inte oe — yon oath, won ac ras get Marie ancncig Cone ae tein sa Sk Way abs Coe yo, Baw Gs clare) oro er ot othe Se warp and Entended Major Compt Wart py oll Owners nthe cain of datuten, and coverage contnuna ta llaubenuant Onna uel he end of Behepeaine paissestcoveagee “en CUMMINS RESPONSIBILITIES cee wig oa pane endodto puna he erin eign Ware Rgureenin sia Cie wi py estrtiae ot ee ec ad talitn hen reesny oh th ara pa ‘stg ae fale ron atoneie egg, Cnr wi ay ennai al experts mecha on te “Tening fea mage rw edging wer Sentry for mechorss so mete ono mrt spare joe cr pa cin cat arn rn, Canine wi he Core Pat an oan Covered Part aed by a Warantte Fare of eon Cord Pat. OWNER RESPONSIBILITIES dor pation te aan Onmer ms verte Caren te rl ncn deo tne concern be wart ve parry en ‘Sentra ora orate, reas terran ams en a ware om Wr ch ener a Edo expaton cl waranty, Ones mtv resto Cornish ot eenice deo far caatoad tbe wari ar eh lat rd damages ore ovarian ‘cana magnet et a prado pir cart dlsive Cred Pa a any Gna Pat are Wistert rth Cord Pt Surcopmetiacngerttatneroeomrite nc tia tra or at ai. Mt Gi crept atin ph, mrt ‘mera epnsit rh acta beat strane, hr emt ad ane mateance ten paced dig te ep unaia Born WARRANTIES Garg fas too opr ne ate na an Hlaconal pr Win sg, hs pupeeet sme pot Cane eae mage ‘marie raped for te parton and marten te agin a pte Canine Cpemton and Meta Mane ‘Gra Sanee' cage cages at aban scandens bans Wararsce Paes CUMaUN S NOY RESPONSIBLE FON NDEI CA CONECRSTINE NUNES. LirrATIONS Cunpic ir ecpane alu alin rn Owner pro hay a elect ar para wt dente or ba: lace ‘maton beg, cag ea ioe tm, mero Ses nani: denen aches Caressa sat poate nares anes yes ‘FR rier oot o Spe sear eee ect meen ne merce te a oor Pate pode ay be ew Carmine Canes saved bal pao eae pt Cumin rt wpe rae reg nha pet poe by Cin etre 2 cal est cl casurpion nil be cna, Onna ub ates costa how a nasumpten mad Canmis ished wan ‘Thin marty doe ot ae pats amie by Canine ochre tothe Om ——_INVESF i: BEST Page ilProduct Identification Information Data plates should be referred for parts identification. 1. ENGINE DATA PLATE Engine No. Advertised Engine Cert Conf. No. Indent. Date of mig. Warranty start date te ee kon 4. Shop order number 2, Model designation 3. Engine serial number 44. Control parts list 2. FUEL PUMP DATA PLATE 141x222 c123456a 643210 _ 6/099999 4. Control parts list number 2. Calibration code 8. Serial number 4. Top level number 5. Fuel pump assembly number This catalog was compiled by Garry Wilber in Parts Communications. Page itiCustomer Service Information This standard Parts Catalog contains parts information for the following Cummins Engine Models): KTA19-G3 D193088Dx02 CPL 1455 Certain basic engine components have been matched to give optimum performance to your engine. The part numbers Listed in this catatog for these components are for a standard engine configuration. When ordering any of the Control Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your engine. Control Parts List (CPL) Components Aftercooler Page 100 Piston, engine Page 89 ‘Camshatt Page 18, 90 ‘Turbocharger Page 103 Cylinder Head Page 93, 95 Exhaust, manifold Page 113, Injector Page 97, 98 USER INFORMATION . Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering service replacement parts. . The reference numbers appearing on the art pages is for publication use only. . Assembly content is shown by part number indentation, - Options are engineered production part groupings, specifically used for compiling engine orders. - Option numbers are for reference only and are not sold for service. Use assembly and not option content to determine service parts replacement. ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER WHEN ORDERING PARTS FROM THIS CATALOG Engine Model Engine Serial No. MFG Make. Model Chassis No. Fuel Pump Assembly No. Injector No. Belt, Fan Belt, Water Pump, Bolt, Gen Element, Fuel Filter Full Flow Lub. Filter Air Cleaner By-Pass Lub. Filter Special Equipment Page ivTable of Contents Page No. Accessory Drive Pulley Aftercooler ‘Alternator Alternator Mounting Breather Location Cam Follower Camshaft And Gear Camshaft Cover Camshaft Idler Gear Corrosion Resistor .. Cover Pate nn Crankshaft & Main Bearings Cummins EFC Governor Cylinder Block .. Cylinder Head Cylinder Head Moun Cylinder Liner .. EFC Governer .... Exhaust Elbow ... Exh.Mfid./Turbo Mtg. Fan Fan Drive Arrangement Fan Spacer Fan Spacer Mounting Eiting, Fuel Pump net. 47 Flywheel nnn Flywhee! Housing Front Engine Support . Fuel Filter Fuel Filter Plumbing .. Fuel Gear Pump Fuel Pump Fuel Pump Damper Fuel Pump Drive Fuel Pump Front Cover Fuel Pump Housing Fuel Shutott Valve ... Fuel Tubing Gear Cover Mounting Hand Hole Covers Hvt Oil Supply Plumbing .. Injector Injector Mounting Intake Manifold Intake Manifold Mounting .. Liting Arrangement Lower Engine Gasket Set Lubricating Oil Pump Magnetic Pickup .. Magnetic Switch Page 1 Page No. il Control Vaive ... 105, Oil Cooler .... 117 Oil Cooler Connection ae 18 Oil Fill Location : 62 Oil Fitter 79 Gil Filter Connector .. 80 Oil Level Gauge 81 Oil Manifold 22 Oil Pan .... 85, 87 Piston & Conn Rod . 89 Rocker Levers 15 Set, Single Head Gasket 130 Starter ... 10 Thermostat Housing Assy ... sess TE Timing Disk Eas) ‘Turbocharger . 103 ‘Turbocharger Mounting ... 115 Upper Engine Gasket Set .. 129 Vibration Damper 28 Water Inlet Connection ... Water Manifold .... = Water Outlet Connection Water Pump Wiring Harness... Wiring Terminal Option Number index Part Number Index...Timing Disk Option No. AD4006 Group No. 09.03 — Page 2Group No. 09.03 ing Disk Option No. AD4006 Rell part Number Part Name Req Remarks TIMING bisk orriow Apsooe Timing dk, Lo side of eng 4) sare ky Pian Woot : 3] Stocer i Seon 1 3] (007201) 1 4] Scosar : Page 3Group No. 09.03 Accessory Drive Pulley Option No. AD4007 acioogh Ref] Ref) Part Number Part Name Req Remarks ACCESSORY DRIVE PULLEY OPTION AD4007 Pulley to drive alternator. Right side of engine. For use with the ono piece aluminum gear cover. +} 002891 Pulley, Alternator 1 Page 4NOTESOption No. BP4016 Cylinder Block Group No. 01.01Group No. 01.01 Cylinder Block Option No. BP4016 Rell part number Part Name fed Remarks CYLINDER BLOCK OPTION BPA016 Cylinder block forthe KTA-KTTA19 engines without rear gear train and with yao variable timing. aengat Kit, Cynder Block 1 1] @oasao1y Block, Cylinder 1 2| S002 Busting 7 5] 203021 Cap, Main Bearing 4| no.2,9,4,85 3] 203022 Cap, Main Bearing + | Not 3] 2os02a Cab, Main Bearing +] No.6 3] 20s0re ap, Main Bearing +] No.7 7] aovarés Soren, Captive Washer Cap 2| 88 -49%1 inch 3] tetra Soren Twelve Point Cap 2| 38-484 118 inch 8] Sure Sereut Hecagnn Heat Gan to] sims aa inon wo] S1038 Soren, Hexagon Head Cap 2| 518241 x2incn it] Soebeae Soren, Twelve Point Cap 14] 8147 126 inch t2| susan Soren, Twelve Point ap 36 | 4415 720792 men 13) an2ose0 Pus, Pe 1 ta] Seaas Pin, Groove 2 13] eoaoes Bowel Fn +] Master 16] seaoet Dowel, Flywheel Housing 2 iv] 67H Dowel, Rear Main Bearing 2 13] 124021 Dowel 2 18| 205366 Dowel, Diamond 4 20] So0vese Pug, Expansion 7 ai] 207827 Seroa, Twelve Point Cap 3] 518-183 inch ze] 5007617 Nozzle, Piston Godling 3 23) 3015067 Seal, © Ring 8 2a] 300860 Plug, Poe 1 2s] saree Pug Expansion 2 26] 2008470 Pug, Pipe 4 2r| t7se00 Plug: Expansion 2 2a] 2202114 Shaft der 1 | Water pump o| seven Shaft, er 4 camera ai| genase Tbe, Ly Of Transfer 1 S| 2ososs Washer Pan 38 sa] tera Washer Plan 3 35] $603 Washer Lock 2 30] S658 Washer, Plain 12 33] 9008s Plug, Pipe 2 40| 207373 Cover Casha ‘ ‘| sonore Gasket, Camshaft Cover 1 2] aorare6 Screw, Cape Washer Cap 3) 9-101 inch 44) s0sse2 Seren, Captive Washer Cap 8| Si6-2¢0 34 inch Page 7Option No. BP4016 Cylinder Block Group No. 01.01 Page 8Group No. 01.01 Cylinder Block Option No, BP4016 Ref] part Number Part Name Req| Remarks CYLINDER LINER OPTION BP4o16 sn2e4a4 it, Cynder Liner 8 4s] (202240) | Liner Cynder 1 a7] Soidese Seal, ing 4 Bottom 48] son07e Seal, 0 Aing | 40] sostase Seal, Oi 1 OVERSIZED LINER LINER SHIMS Refer to Service Parts Topic 9271-18 Refer to Service Parts, Topic 9271-18, Page 9Group No. 01.01 Idler Gears Option No. BP4016 2 5 L/ 5 x 8 rc ‘Ao \\S }} oe ae” ita0096 Rol] Part Number | Part Name Req] Remarks CAMSHAFT IDLER GEAR OPTION BPADI6 1] s202na Shaft, dlr 1 soodeos Gear, Busting Cam Ider 1 2} “(@004seq) | Gear Ider 1 8} Soosses Busting 1 5| 0083, Bearing, Thrust 2 6} 200827 Seren, felve Pint Cap 1| st6- 10x3inch 7} Se0arre Washer Plain 1 PUMP IDLER 4] seoztta Shaft, idler 1 3004685 Gea, Bushing Wer Pump Id 1 3} (004680 | Gear, cer t a} soossss Busting 5 5] 120080 Boaring, Thrust 2 8) 207527 Soren, weve Pont Cap 1] 518- 18x3inch 2} sz0arr2 Washer Plain 1 Page 10NOTESGroup No, 01.02 Crankshaft and Main Bearings Option No, BP4016Group No. 01.02 Crankshaft and Main Bearings Option No. BP4016 Refl Part Number Part Name Req| Remarks —- CRANKSHAFT & MAIN BEARINGS OPTION BP4o16 3008357 Crankshat 1 1) -s20v082 Grankshat, Engine 1 2) zorese Gear, Cranishat 1 3] 206008 Key, Woodru 4 ARi2270 ‘Shell, Main Bearing 1 standars a) "205140 Bearing, Main 3 | No.2,3, 4.8, &8- Uppor 5| 205150 Bearing, Main 5 | No.2,3, 4.5, £6 Lower 8] 205160 Beaving, Main 2| No. 1.87 Lower 7| 205170 Bearing, Main 2 | No. 1&7 Upper 9 zosite Bearing, Thrust 4 anizant Shall, Nain Bearing ‘vm | 010 inch Oversize a] “zoster Bearing, Main | No. 2'3, 4,5, 86 - Upper 5| 205151 Bearing, Main fa | No. 2, 3.4.5, 88 - Lower 8| 205101 Boating, Main AIR | No. 1'87- Lower >| 205171 Bearing, Main WR | No. 1 &7- Upper 9] zostt2 Bearing, Thrust aR aniz272 Shall, Main Bearing ‘iF | 020 inch Oversize al zostae Boating, Main ‘ne | No. 2:5, 4, 5, 86 - Upper 5] 20stse Bearing, Main 1B | No. 2,3, 4, 5, 86 - Lower 6] 2ost8e Boating, Main nm | No. 14 7- Lower 7] 2ostze Beating, Main ‘nn | No.1 87 Upper 9] zos112 Beating, Trust aR ani2273, Shel, Main Bearing ‘218 | 030 inch Oversize 4] “20st4s Boating, Main ‘a | No. 2,5, 4, 5, 46 - Upper 5] 205150 Boating, Main ‘nm | No. 2,3, 4,5, 86 - Lower 8] 2ostes Bearing, Main ‘am | No. 1187 Lower 7] 205173 Bearing, Main ‘a | No.1 87 - Upper 9] zo5it2 Bearing, Trust aR THRUST RINGS - OVERSIZE 9| goons Boaring, Thrust 48 } 010 inch Oversize 9] aoone7 Bearing, Trust As | “020 inch Oversize Page 13Group No. 03,01 Rocker Lever & Housing Option No. BP4016 2 w\' q , \ SFiS, OBS BINS Ne 2 10, 11 ae at — Page 14Group No. 03.01 Rocker Lever & Housing Option No. BP4016 No.| Part Number Part Name Req| Remarks ROCKER LEVERS ‘OPTION BP4016 For KTA-KTTA19 engines without rear gear ‘rain 1} $125 ‘Screw, Hexagon Head Cap 6 | 12-13% 2 inch 2) 205128 ‘Washer, Plain 48 9053478 Lever, Rocker 6 3] (oae437) ‘Lever, Rocker 1 4) 207226 Bushing 1 5] 194007 ‘Socket, Rocker Lever 1 9053476 Lever, Rocker 6 6} (3048438) Lever, Rocker 1 7) 207344 Bushing 1 208064 Rivet 1 9053477 Lever, Rocker 6 8} (3049432) Lever, Rocker 1 9] 207344 Bushing 1 208084 Rivet 1 3176773 ‘Shaft, Rocker Lever 6 10] (3176875) ‘Shaft, Rocker Lever 1 +1] 203933 Plug, Expansion 1 12] 205394 ‘Screw, Twelve Point Cap 6] 12-134 1/2 inch 13] 108602 ‘Screw, Hexagon Head Cap 90 | 12-13 x 3 9/4 inch 14] 3630839 Gasket, Rkr Lever Housing 6 15] S212 Nut, Regular Hexagon 18 16] 168906 Screw, Slotted Set 18| 12-20% 2 inch 17| 205393 ‘Screw, Twelve Point Cap 6] 12-13x2inch LL Page 15Group No. 04.01 Cam Follower Housing Option No. BP4016Group No. 04.01 Cam Follower Housing Option No. BP4016 Ref] Rel] Part Number Part Name Req| Remarks CAM FOLLOWER, OPTION BP4016 1} 205439 Ring, Retaining 12 3039163, Lever, Cam Follower 6 2| (206231) Lever, Cam Follower 1 3] 205438 LLockwire, Cam Roller Pin 1 4] 205068 Pin, Cam Follower Roller 1 5] 3016825 Roller, Cam Follower 1 6| 213559 ‘Socket, Cam Follower 1 sosstes Lever, Cam Follower 12 3| 205498 Lockwire, Cam Roller Pin 1 6} 219559 ‘Socket, Gam Follower 1 7| (205069) Lover, Cam Follower 1 a] 2oso71 Pin, Gam Follower Roller 1 9} 3016826 Roller, Cam Follower 1 10| AR10626 ‘Shaft, Gam Follower 6 208227 Plug, Expansion 2 208801 ‘Shafi, Cam Follower 1 12) 9628755 Cover, Camshatt 3 MOUNTING PARTS. 13] 9002886 ‘Screw, Cam Follower Shaft 12 | 98-16 x 1.3 inch, special 14] 3040838 ‘Screw, Captive Washer Cap 12] 38-16x 1 inch 15] 9040837 ‘Screw, Captive Washer Cap 12 | 88-16 x2 1/2 inch 16] 3002993 Dowel, Ring 12 47] 3040721 Gasket, Cam Fol Housing 6 18] $604 Washer, Lock 12 19} 127962 Washer, Plain 2 PUSH RODS 20) 3017961 Rod, Push 6 ai} 3057139 od, Push 2 Page 17Group No. 04.01.41 Camshaft Cover Option No. BP4016 Ret] Part Number Part Name Req Remarks “| ——~srrar oo OPTION BP4016, 1] 9628756 Cover, Camshan 1 Page 18Group No. 06.01 Injector Mounting Option No. BP4016 fi600gm| Ref Part Number Part Name Req Remarks INJECTOR MOUNTING OPTION BP4O16 1} 191026, Seal, O Ring 6 2} 2oreaa Seal, Injector 8 3001658 Seal, Injector AVR | .010 Inch O'S 3001659 Seal, Injector NR | 020 inch O'S 300160 Seal, Injector AVR | 030 Inch O/S 3} 3070962 ‘Screw, Hexagon Head Cap 12| 5/16 18x 1 1/4 inch ‘a] 3023095 Washes, Sealing 12 5} 3627044 Connection, Oil Tanster 6 6| 3179021 Serew, Banjo Connector 6 Page 19Group No. 07.0.1 Hvt Oil Supply Plumbing Option No. BP4016 Page 20Group No. 07.03.1 Hvt Oil Supply Plumbing Option No. BP4016 Refl part Number Part Name Req Remarks HVT OIL SUPPLY PLUMBING OPTION BPaOI6 For the KTAAKTTA1S engines without rear ger Wain and with ryerauite vara ting, 2095809 Plumbing, Hvt 08 Supply : 1| “Akoson200ss | Hose, Hexbio i 2] sossseo Hose, Feb i 8 sos7eso “bo, Lub Ol Drain : 4 sosrese Elbow, Male Union 4 Page 21Group No. 07.03.1 Oil Manifold Option No. BP4016 6 [ex00aF| Ret] "part Number Part Ni Re Remark Ret] part Number fame eq jemarks (Ol MANIFOLD OPTION BP4aI6 For the KTAKTTA1S engines without rear gear train and with hycravic variate ting (9628582) Manifold, Ci 1 1] 3627698 Union, Male 1 2) t27018 Washer, Plain 8 3] s0e4sa9 Seal, © Ring 7 a] sootatt Screw, Twelve Point Cap 8] 14-201 inch 5| 3084620 Manifsd, Oi 1 6} s02szi7 Plug, Threaded 2 7] s0ares7 Connection, Oil Supply 1 Page 22NOTESOption No. BP4016 Lubricating Oil Pump Group No. 07.06 1 As ee *o | 16 {!p400gbGroup No. 07.06 Lubricating Oil Pump Option No. BP4016 Rell port Number Part Name req Remarks LaRIcarNG OM. PUMP OPTION BPAoi8 For he KTAXTAO ongnes wouter ger conse ump, ttteatng O4 : 4) Ss Sco Honagen Had Cap 2| 90-162 v2 men S| Ste Stren Hvage Head Sap 4) 882183 3a meh 2] Stan | Seon sare Haas eae 1) Seca 3] Soso Bowl Pe : S| fot Bonet blenond : S| sosoet Gadi 16 Of Puno i a) ieee Seatac of Pump : 8] Sores | Goer trea ot Pur 2 3| Sor Geshattet i 1B) Sosono Peete, agua ‘ 1) 3808 | Sheer ; on : 18) Soosst | Bee acnte i 17] 205057 Body, Lubricating Oil Pump 1 (205049) Body, Lubricating Oil Pump 1 so] olen eee i 8] Secoes Stats Pump ove ' 2) Sit, | Saami Ben i tes) | Seve tub i Pun : WOUNTING PARTS 23) 3010596 ‘Screw, Captive Washer Cap 3] 3/8 -16 x1 1/4inch | sts eee 3 | aanss Sea Rete Fing i Page 25Group No. 03.01.1 Breather Location Option No. BR4027Group No. 03.01.1 Breather Location Option No. BR4027 Refl part Number Part Name Req] Remarks BREATHER LOCATION OPTION BR4027 Crankcase breathers mounted on #1, #9 and #5 valve covers. Includes tub for venting engine t0-a point below the pan ledge on right side rear of engine. Fist used on the KTTA engines. 1} 2085950 Screw, Captive Washer Cap 12| 918-16 x4 172 inch 4] se20t40 Gasket, Rockor Lever Cover 8 5] s0saai3 Screw, Captive Washer Cap 8| 9 - 16x 2 inch 8} so10287 Cover, Valve 3 7} 43628 Clamp, Hose 6 8} 64709 Spacer, Mounting 2 9| 64775, Hose, Plain 3 10] s7049 lip 2 +1] 209773, Clamp, Hose 2 42) 3012475 Screw, Captive Washer Cap 2 13] 3046854 Tube, Breather 1 14] 9046838 “Tube, Breather 1 15] 3200316 Hose, Plain 1 13] 219065, Batflo, Brother 3 47} 3000: Nut, Spring 8] ane Cover, Rocker Lever 3 18 Breather, Crankease 3 19 Gover, locker Lover 3 Page 27Group No. 01.02.2 Vibration Damper Option No, DA4018 ie ow \ | 5 4 |da400gq| Rel] part Number Part Name Real Remarks VIBRATION DAMPER OPTION oaeois Viscous ype damper ae rank pulley fr hing twat pe ble Por to of Soop ncoporaeas o pey 4] zrzsc2 Dap vibration 2 4) Siasze Capes eve Pit 8 e- 1924 s1non 4) oss Serer 8| Maen 4) cas Capaston wee Pit 8] Bese inn 4 Sess wart § &| Sites Sa nak : Page 28Group No. 13.11 Wiring Terminal Option No. EC8735 [es60090 Fel] Part number Part Name req Femara WIRING TERMINAL OPTION £C8735 ‘Terminals that mate to EFC actuatorFor use with customer supplied wiring only. Not for Use with Cummins supplied wiring, 3088137 Harness, Wiring 1 Page 29Group No. 13.02.3 Alternator Mounting Option No. EE4020 Page 30Group No. 13.02.3 Alternator Mounting Option No. EE4020 Re] part Number Part Name red Remarks ALTERNATOR MOUNTING Prion E4020 Mounting pats eo Remy and ooze wo SS aerate Moco San ecton ed Cot Svar 282 ies Shai spo. Por bel ena ive Srgetot oes belo Grosser ply. Aro non Becker of anions 1) 202286 bot, Vite : 3} Stesscs | Pay facratr ' 3] Sue See eat cad Cap 1] 2-195 1 a in 4] Sis Seto: Porgen teed Gop 1) aca Seine, 3] ‘esr arto 1) tact 3} fires Masher Lock 2 5] son Son Hen Hoa Cap 3] e-20%8 12mm 3) daa aster Ba 3 Seon ve nating : o| “sas Rut of Reapon Jam 1 2-20 8] Simson Sa 1) 42:% S) done | Uk ating i A i 13) 3201187 Link, Adjusting 1 Page 31Group No. 13.02 Alternator Option No. EE8080 Hef] Nol] Part Number Part Name Req Remarks ‘ALTERNATOR OPTION EE8080 24volt 36amp 20SI 300 Delco Remy alternator] ‘with Integral regulator. Negative ground, Shotts). 1] 3016627 Alternator 1 Page 32NOTESGroup No. 01.09 Gear Cover/Housing Option No. EM4058 emdd2gd Page 34Group No. 01.09 Gear Cover/Housing Option No. EM4058 Re] Part Number Part Name Ted Remarks FRONT ENGINE SUPPORT OPTION emdoss To bot pa tnt one suport wth Bigeinc Garantie sco be Suny Cee ten date td ser etc arin get cv witout eau hota pn ose orcon 4] sae sere Hexagon Head Gap 6 | 50. thx2 1 inches 2| Sas Masher tock $ 3] Sets Sir Pett Enine ; 2} Fosse eee en ' 8 Soiere | Sow Carte astr cap 12 | 10165 ich 5 Srarose | Sette Clu’ nae i 3] Sitios | Se Set te ' 8) Sosuss | Spits Engen i 8] sires | Beer oe 2 3] ances | Fk eng i Sores uke" Sang Shan i so] “soreoo | Suing : 8) Stasis | Sioned tmust ' 18) Sisiss | GtaeBarng shat : 1s) amet | Sa a i 15) Soroiss Sat, oar, ‘ 13) seas | Suma 3 15) Sooctes | Pus Pe $ Sorzane | Gr Gear i B) secs | Since’ i 2] Sree | Seaoh i Sy] Siem | Semon i Se] See | Sov Gear i 4a] foeatr Su ; 3] fase ate i 83) Soros fee Pup 2| 8-16 ee Bh 8 coor j BH] stinsos | Se os i S| eos | Bt, iSong i S) sores | Seo i S| Sooo | Seat Ban : Page 35Option No. EM4703 Gear Cover/Housing Group No. 01.09 agGroup No. 01.09 Gear Cover/Housing Option No, EM4703 Refl part Number Part Name Req] Remarks GEAR COVER MOUNTING OPTION EMa703, Mounting fr aluminum gear cover without freon compresser. 1} ste0s24 Sea, Dust 1 2] sss1665, Seal, Dust 4 3] S105 Screw, Hexagon Head Cap 2| 98-16% 350 inch 4] S63 Srew, Hexagon Head Cap 2| 378 - 163.25 inch 5| $1994 Screw, Hexagon Head Cap 4} 313-4654 ineh 8] S1908 ‘Soren, Hexagon Head Cap 5 | 918 -16%x3.75inch 7| $602 Washer, Plain 2 8| S604 Washer Lock 8 9] SISA Plug, Pipe 1) ar2.NeTE 10) 67622 Piug, Pipe 1) 398 NETE in| 205375 Screw, Twelve Point Cap 4] 398-18 x 225 inch 42) 010596 Screw, Captive Washer Cap 3] 318 16 1.25 inch 13) sor2a76 Screw, Captive Washer Cap 2] 318 16x 3 inch 13] 3013786 Piug, Pipe + | 36 NPTE 15] 3016787 Seal, Oh ‘ 18] 3016791 Seal Oi 1 47) 3025460 Plug, Pipo 4 418) 074690 Gasket, Gear Cover 1 19] 201128 Nt Regular Hexagon 4] 900-16 thread 20) 3628005 Seal, Of 1 21) 3528854 Seal, Dust 1 Page 37Group No. 13.10 Magnetic Switch Option No. ES8029 Iga Fel] Part Number Part Name ea Remarks MAGNETIC SwITEH OPTION esso2o 24 Vt sll magnate swith fue with aha oat onus srecponet cee See aan Saurea Sho none renet ae te tonsa weg ects Saecte pest son at Satta 1} sososse Switch, agate : 3| Sa Rut Hee Hoaaon 4) sen a See eat i 3 Seer Miche Pi 4) sitter 4} fotos ee tion 3 8} tezaas Brat, wegnte Switch ; Page 38NOTESGroup No. 08.03 Fan Drive Arrangement Option No. FA4054 Fa4009p) Page 40Group No. 08.03, Fan Drive Arrangement Option No. FA4054 Ref Part Number Part Namo roe Remarks OPTION radoss Bet ven 70 ive rato wh 204 neh fc nce trae ur ease sxazass | Fan \ 4] Bee | Bee ; 4) is Seen Head Cap 8] ve t9x 1 vein 3] Stocco | star ‘ ee | tk ; 4] scbte | Ra : 3) See” | SS ing \ {| Sirs | ae be : 3) Sosoze | PURSE, i 1 Sues | Covet ra nw i af soouso | Sie‘natineg i ef senses | Sel i B] Steceo | Sitter oaing i 3) soon | sete: Bese i 8) aioe | eR Bi i 8) Soocs | Se eat i 3) steams’ | Beka ' MOUNTING PARTS 1a] soos wasn an 1 is] $8 ee oS xan 1 ch 1a] Sroome | Sut i 18) Somes | S00 See auar ina i 3) eis se : 2) er Sus i | ume | BS ; IOLER ASSEMBLY sexes | tovr ite ‘ as) “sans | Seva Pt saat i B) fer | SaeC Him i 3) Sine | ete ' 3) foors | Sho i 3) ie | ther an ' S| rere | Steen Head can i 3) Seanes | copra i et ee 2 3) Suourr | So 3 S| Bees | SSB ra tear cw ; 3) sn ath : 3] Sone | Files i S| Site | Same Sat i Continued On Next Page. Page 41Group No. 08.03 Fan Drive Arrangement Option No. FA4054 Page 42Group No. 08.03 Fan Drive Arrangement Option No. FA4054 Ref] Nel] Part Number Part Name Req| Remarks FAN DRIVE ARRANGEMENT OPTION FAaO54 3009639 Pulley, Idlor 1 a6] $249 Nut, Regular Hexagon Jam 1 37| $640 Washer, Plain 1 38} 9042651 Bracket, Idler Pulley 1 39] soosaat Shaft, idler 1 40) 3065830 Seal, Oil 1 ai] 3009354 Bearing, Roller 1 42) 3201228 Pulley, idler 1 43} 3004057 Nut, Lock 1 44] 3201206 Plug, Expansion ' MOUNTING PARTS. 45| 103009 Sorew, Hexagon Head Cap 3| 76-14% 4 1/4 inch 48] S610 Washer, Lock 3 47| 3012475 Sorew, Captive Washer Cap 2| 9B - 16x 2 1/4 inch 49] 3002998 Dowel, Ring A ‘SHOCK ABSORBER 50] 3008018 Absorber, Schock 1 MOUNTING PARTS st] 108708 Sorew, Hexagon Head Cap 1] 716-143 114 inch 52| $622 ‘Washer, Plain 2 53] $610 ‘Washer, Lock 3 54] 3200905 Spacer, Mounting 1 55] 3201263 Screw, Hexagon Head Cap 1] 76-14 x2 3/4 inch ALTERNATOR MOUNTING 3012628 ‘Support, Alternator 1 56] 9010596 Screw, Captive Washer Cap 2| 98-16 x1 1/4 inch 57| 3010597 ‘Screw, Captive Washer Cap 2| 3B - 16 x 3.344 inch 58] 9041859 ‘Suppor, Alternator 1 Page 43Group No. 06.04 Fuel Filter Option No. FF4013 #f401¢ga| Page 44Group No. 06.04 Fuel Filter Option No. FF4013 Rel] Part Number Part Name Req| Remarks FUEL FILTER OPTION FFaots Duel spin-on fue! fiers without check valve Mounied on fuel pump side. 1] 212019 Head, Fue Fitr 1 2) satsea7 Fit Fu 2 8] sores ‘Screw, Captive Washer Cap 2| sie 16% 1 inch 4) sot0s96 Screw, Caplive Washer Cap | 8182 16.4 178 inch | szorsea Bracke, Filter 4Group No. 06.02 Fuel Filter Plumbing Option No. FF4705 Rel] Pan Number Part Name Rea Remarks FUEL FILTER PLUMBING. OPTION FF4705, Fuel fiter hose and fittings. For use with a ‘mounted float tank and with or without the EFC governor. Without air compressor, ‘American Bosch or Woodward governor. inlet ‘fue filter located toward the rear of the engine, aicioa1600ss | Hose, Flexible 2] 129659 Elbow, Male Union 2 Page 46Group No. 06.02 Fitting, Fuel Pump Inlet Option No. FF8701 G00 Ref] part Numb rt N Fe Remarks KA lumber Part Name eq jemar FITTING, FUEL PUMP INLET OPTION FF8701 Fuel pump inte fiting, straight ype. 1] 203860 Union, Male 1 Page 47Option No. FH4018 Flywheel Housing Group No. 16.01 6 48Group No. 16.01 Flywheel Housing Option No. FH4018 Refl part Number Part Name Req] Remarks FLYWHEEL HOUSING OPTION FHAOt8 SAE no, ‘0 cast iron flywheel housing fr dry pplication. Has provisions for 8/618 and 314-16 magnoic pick-up and both sidos Machined for slater mounting, Includes Stator hole cover mountod on let so of engine. 4) seat Washor Plan 8 2| 2os2a7 Seal, O Ring 1 3 208000 Sere, Hexagon Head Cap 8 | 114-2051 nen 4) ‘soasses Seal, Pr Crk Assy 1 eorr24y Seal, Ot 1 s| 7057 Cover, Access Hole 4 §| Siiea Seren, Hexagon Head Cap 2 3] 021735 Gaskol, Fiwnool Housing 1 | sossara Housing, ywheel 4 of eats Cover Srtr Flange 1 10] $208 Waster Lock 8 sn] 0408 Dowel, Fywheo! Housing 2 13] 172608 Seal, Recangular Ring 14 +4] a096260 Soal, Rectangular Fing 1 15] S10 Serow, Hexagon Head Cap 10] 58-11 x2 inn 48] S144 Screw, Hexagon Head Cap 2 | 5782112 172 ncn 17] 3010508 Seton, Captive Washer Cap 4] 318 16% 1 inch 48] s201056 Cover Fives! Housing 4 49] S181 Soro, Hoxagon Head Cap 3| 58-11 x1 14incn Page 49Group No. 16.01.1 Magnetic Pickup Option No. FH8718 sels 4 tha0ogf Ref] part Number Part Name Req Remarks MAGNETIC PICKUP OPTION FHa718 §/8-18 UNF magnetic pick-up for use with SAE no. ‘0, SAE #1, and SAE #2 flywheel housings. Required with Woodward 2301 electro-hydraulic governor, American Bosch ‘governor, Cummins EFC governor, tachom- fers and speed switches. Includes plug for the 3/4-16 UNF magnetic pick-up location in the flywheel housing (both wet oF dry) | 213272 Pickup, Magnetic 1 2) 213273 Hamess, Wiring 1 3) 559856 Gasket, Drain Plug 1 4] 3201780 Screw, Hexagon Head Cap 1] aia 16 x 12 inch Page 50Group No. 08.02 Fan Option No. FN4401 n1009 Ref] Rel] Part Number Part Name Req| Remarks FAN OPTION FNaco1 44inch diameter fan, blower type 1] senig61 Fan, Engine 1 Page 51Group No. 01.08 Oil Fill Location em400gh Option No. FO4025 Fe!) part number Part Name Rea Remarks Oi FLL LOCATION OPTION ro4oas Oi ote on na cam ower covet 4) so7ae : 3 Saorss ' 3) Sos 1 Page 52Group No. 05.14 Cummins EFC Governor Option No. FP4106 tpa0igg Ref] Rel] Part Number Part Name Req| Remarks ‘CUMMINS EFC GOVERNOR ‘OPTION FP4106 ‘Cummins EFC governor (24 volt DC normally ‘open) system. Fuel pump with limiting speed ‘governor. Actuator installed in AFC cavity. Feequires an engine mounted magnetic pick- up. Includes a control unit with speed and droop adjustment supplied in kit. Control unit requires a 24 volt negative ground power supply. Without load sensing madule, The ‘governor actuator moves to the fully open Position with electrical failure, or shutdown. 1} s0s2429 Wiring, Electric Governor 1 2} Soaaia6 Control, Governor 1Group No. 09.01 Fuel Pump Drive Option No. FP4815 fpaotgm Bel] Pan Number Part Name Req Remarks FUEL PUMP ORWE OPTION roasts Fl pump civ or ne vou a comes oe corerae Dire Aero 1 4) “S86 fy an ood ' 2) aorso Gey caer Bo i 3{ 3000175 Hub, Jaw Coupling 1 {| Soooste | Stppon access rive ' ] aovcs | hor a I | sos | Pas ie 2 7) 3045136 ‘Washer, Plain 1 a} sossisr | Shaw Hocagn Hand cap 1] -20x2 nen 3| Sowees | Shan acceso Dive i 18] sams fa Ropar Hevagon 1} e-2e S| Sine Wasp Hala 5 3] Sone Wester Lok 3] ne 48} sazeeae Seren Cane Washr Cap 2} 80 18x 1.61 nn ta) Soeur Sow Gontve Waser Sap 3) 80-18% 2h 13] snsene Gast Ace Dine Supe ' Page 54Group No. 05.01 Fuel Pump Option No. FP4968 Tel] Pen number Part Name Req Remarks FUEL PUMP OPTION FPsose PTGINonVSINon-AFC pump wih 38° removal: pected yoo ump, Has ach Shs Cow fon stato Goo wih 3058838 farsa oso Pum, Fost 1 4) “Stanzer | Gate Ee pum Front ' 2) 3059646, Body, Fuel Pump 1 3] Soatsre | Govt soring i {Stowe | ong: tru i | Sosazre | ction Er Fuel Cont ' 1) aseeto Darpor uot Pun & ia : 4 Pat Sot Ve 1 eerence Fvsote Page 55Option No. FP4968 Fuel Pump Front Cover Group No. 05.01.2 Page 56Group No. 05.01.2 Fuel Pump Front Cover Option No. FP4968 Ref Rel] Part Number Part Name. Req| Remarks FUEL PUMP FRONT COVER OPTION FP4968 3030267 ‘Cover, Fuel Pump Front 1 x] "212813 Hub, Jaw Coupling 1 2) 212668 Key, Square 1 3028372 Main Drive Assembly 1 3] | S-16052 Boating, Ball 1 4] 212601 Shaft, Fuel Pump Drive 1 5] 212604 Ring, Retaining 1 6] 212805 Gear, Fuel Pump 1 7| 212639 ‘Adapter, Spline 1 8] 3062676 Seal, Oil 2 3028868 Gover And Bushing 1 9] 163044 Bushing 1 10] 3063054 ‘Cover, Fuel Pump 1 11} 3004724 ‘Spacer, Seal 1 12] 069103, Gasket, Fuel Pump 1 13] 3o1esa2 Capscrew, Hexagon Head Cap 1| 174-20 1 inch 14] 70704, Washer, Plain 3| 17164 15] 3017051 ‘Sorew, Captive Washer Cap 5 | 1/4-20.x1 1/8 inch 16] 118226 Screw, Socket Head Cap 1| 36-24% 1 1/4 inch 17| S607 Washer, Lock 1 18} 103089 Washer, Plain 1 19} 3063052 Gasket, Fuel Pump 1 20) 3017052 ‘Sorew, Captive Washer Cap 2] 14-20% 1 WB inch 21} 3002110 Connector, Male 1 22) 212803 Seal, Oil 1 8015665 Shaft, Tachometer Drive 1 2a] 212607 Shaft, Tachometer Drive 1 2a) 212600 Bushing, Tachometer Drive 1 25) 212610 Gear, Tachometer Drive 1 26| 212802 Gear, Tachometer Drive 1 Page 57Group No. 05.01.1 Fuel Pump Housing Option No. FP4968 fp40090 Page 58Group No. 05.01.1 Fuel Pump Housing Option No. FP4968 Rel port number Part Name Red Remarks FUEL PUMP HOUSING OPTION Frenes cososas see ' | Sa | eee Fal pare i 3] “rags | Sal’Pwo'are ; 2] aittre | BitaneZ Oona Pack ; $) Somes | Setar arte i Se ee er Die i §] fewer | BeworSine : Suoreo | Pungor Gomer ‘ 2] mame: | ba ce bungee i a] Beaker | See eer ; f} Samco | Senet oe : paleo at artis 4 ce ; iy ee | ee Cr ; 8] game | seems : A oe ren 1) a-208 .a4inc soon” | Sham rwente : a : 18] Sooses | Sb Sete fat sir 2) 1a -26 ich Sas | Santon ; 2 oe aan ‘ 18] Sines Cet Contet ; 38) mess Seung ret ‘ Are enue ; 2) Son Fer touts Hexagon ete 2) Sora Sina Barnes ; 52) {8088 $28, Rogengsar to : 5) Semen ta ; 3s este tae ‘ 2) Soasaor Ses eet St $) 20% 1 reich so) seseee fee cree meat i Page 59Group No. 05.01.1 Fuel Pump Housing Option No. FP4968 {p400gpGroup No. 05.01.1 Fuel Pump Housing Option No. FP4968 Rel) part Number Part Name Req| Remarks FUEL PUMP HOUSING OPTION FPagce Continuation of 3059646 33] 7070s Gasket, Flange 1 34] S-16240 Ring, Fetaining 2 35| 70713 Retainer, Spring 5 36] 3065376 Cover, Spring Pack 1 a7] 3017051 Screw, Captive Washer Cap 2] 14-201 4/8 inch 38] 70717 Shim 8 38 7077-0 ‘shim 1 36] 7078 Shim 1 39] 70716 Screw, Knurled 1] a1t6- 28x 1 14 inch 40] 3036472 Guide, Idle Spring Plunger 4 41| 7015 Washer, Pain 1 2a) 211695 Pin, Governor Weight 2 43 101841 Shim ‘Nf | 005 Inch 43| 101842 Shim ‘am | “010 inch 43| 101843 ‘Shim ‘am | 020 Inch aa] 148179 Shim 7 45] 143854 Spring, Compression 4 46] 024001 Garter, Governor Weight 1 47| 3000057 Spring, Gov. Max. 1 49] 141629 Plunger, Idle Spring 1 49] 302014 Spring, Compression 1 50| 3018767 Spring, Compression 1 35) 112076 Plug, Pipe 1 Page 61Group No. 05.01.4 Fuel Gear Pump Option No. FP4968 Ret] Part Number Part Name Req Remarks FUEL GEAR PUMP OPTION FP49a8 oaeea9 Pump, Gear Fuel 3} g03a731 Assy, Housing & Cover 1 2| Torso Seren, Sockot Head Cap 2| 14-20% 2.14 inch 5) Tomes Washer, Pain 2 a] tata Washer Lock 2 5 soaaris Dowel, Ring 1 6] Moass Gaskei, Fuel Pump 4 7] s0zst6s Gasket, Fuel Pump 1 3016509 Gear & Shah 1 a] 19968 Gea, Fuel Pumcing 1 9] torts Shall, Fue! Pump Orve 1 3019616 Gear & Shah 1 a] 19963 Gear, Fuel Pumping 1 so} 175864 Shaft, Fuel Pump 4 Hi] gaat Dowel, Pin 2 14) Sososze Vale, Pressure Regulator 4 15] soasraa Plug, Threaded 2 Page 62Group No. 05.01.3 Fuel Pump Damper Option No. FP4968 8 fpadige Ret] pan Nel| Part Number Part Name Req Remarks FUEL PUMP DAMPER ‘OPTION FP4968 ARI2110 Damper, Fuel Pump & Mig BM76340 ‘Assembiy, Fuel Pump Damper 1 1] 100080 Seal, Rectangular Ring 1 2] 199988 Seal, Rectangular Ring 1 3} 150336 Body, Fuel Pump Damper 1 a] 159338 Cover, Fuel Pump Oamper 1 5] 160514 Washer, Plain 4] 1/4 inch 6] 202897 Diaphragm, Damper 1 7] 3017051 ‘Capscrew, Captive Washer 2] 14-20% 11/8 inch a] sa74c Capscrew, Socket Head 2] 14-20x3 12inch ‘| 70704 Washer, Plain 2] inch 10} 151900 Seal, Rectangular Ring 1 ni] 181486 Washer, Lock 2] inch Page 63Group No. 05.01.6 Actuator Option No. FP4968 fpd0tgv ms | Fel] part number Part Name Rea Remarks EFC GOVERNOR OPTION FPases 4] steso1e etwas ETA Fuel Cont ' 3) Sess Seu" O ane i 3) Sos Se 8 ard i 2} soccer Sal onmy i 4) Saver See atte washer Cap 3] 4-20 1 18 en & Goro War Ba 3 Page 64NOTESOption No. FT40050 Fuel Tubing Group No. 06.03 66Group No. 06.03 Fuel Tubing Option No. FT40050 ell part Number Part Name Req Remarks FUEL woNG option Frs0050 Fuel bing fr tot ul lock wt an RECIAUTS tet pump, Commi Sete Coal and shee ves, Wout com pros: May be usd lh Sadar gh Prosee arent vane 4] soor Waser Lock 2| mo 2} oes shot a 3 | Heinen 3] tcowse Sea. Ag 2 2} cas Sern Socet Head Cap 3] 0-241 inch 5] tami Washo, Pa 18) ck 8} rest Mi, Puc 3 8) Zein Hen Pe 1) newer 3 ara Cntecton, Fel lok i 8} oorsao Sean 2 10] ores Sere twee Point Cap 13 sve- 20.01 en ni] So Sern sagan Head Gap f| ims tds inn | Sar ft Heay Sevagcn $] ine: tabne 13) fe Mises Plan 8] 8a nh 12) Seies00 So J Souping : 13) sesos Castel roe Pune i 18) Sema Maher oct 2 | oe inn | ome Hanged i 4a) gon Gast Ar Compressor i 13] Soares Seon Save Waser Cap 2) 16x 1264 inn 45] iors Eo Pann Acaper ; R| Stee Soto, Hocag Head Cap 1) ug. 20x 1 72a | tore Visser Pa 1] Minch 23) seonone avo: Grose 1 2a) amees Vive Sak i 23| sass Une, ale 3 23] sassone Eon le Urion i 23) Senos Brae, Gok Vane 1 ba} Score Bist Choc ve : 23] sonra Eto Male Uron i 5] seorete Space Mount ' 3] Sores ‘tie Fue Supe i | sanear Cone Passos i S| ease fou Foal Aspe 2 33) szoaten Sea. Fonte 3 33) sees Bio, Pio 3] sw ner 3 sostaoe Gocco ube 3 35] Sarose Stow Cape Washor Cap 3| 90-18% 9 12 inn 3} soot Gian. 2 33| sewer Ga, be 3 25] sazowos Sito Fut Supoy i 4) seams Tube Fuel Supp 2 | Serrer {ibe Fusl On i Page 67Group No. 05.06 Fuel Shutdown Valve Option No. FV8012 AS ane 16 . @ 5 YM 49 / | s} 4 Re /. 3 " / "Bg / 10 7 ii iv" é 7 fv400ge_ Rel] pan n Ret] Part Number Part Name Req] Remarks FUEL SHUTOFF VALVE OPTION Fve0t2 2Avolt DC rapid restr fuel valve suggested for automat cranking system. sore4ss Vive, Shut 1 1| “Seor Weshor tock i 3) testes Sorng.vave t 3] iesess Shield; Shut Vaio i &} tesaes Body, Shut Va i 5] tease koe i 8] seraree Seal, 0 Ring i | Soooese Shaft, Shut Vaio { 2) teoaes Seal, Rectanguar Ping 2 8] tosos7 Bice Vave i 13] Sose800 Solenoid 1 | sorener Seren, Filister Head Cap i 12] Soesase Pug, Pipe ‘ 13) sooaast Housing retutior 1 1a) saaease Dio, Austr i is] see Screw Socket Head Cap 2 {| oeee Washer Plan 3 1] ec067 Seal, Rectangular Ring i {a tenses Washer book 2 Page 68Group No. 16.02 Flywheel Option No. FWw4001 Rel] part number Pat Name Req Reman FLYWHEEL OPTION FWs001 SAE #0 yea and sing gen for mounting SAE Matern ae con St Us hh Doe Moat a ba cea a ea pee noort al sososor yee : 4) “eoecisy | AYamee i 3) Se Gear pve Ring i 3) scree See testa 3 2) zaoet Washer Ba 8 Page 69Group No. 12.04 Cover Plate Option No. HD4067 Ref] part Number Part Name [Req Remarks [ COVER PLATE OPTION HO4067 ‘Cover plato for rear of font gear cover when no hydraulic pump drive provision is specifies. 1] soe ‘Washer, Lock 1 2} $1030 ‘Screw, Hexagon Head Gap 4 | 98-16% 1 14 inch 3 s003i23 insert, Pump Orve 1 44] 8007380 Gasket, Hydraulic Pump 4 5] sor2s72 Screw, Captive Washer Cap 4| 98-161 172inch 8] S1234 Screw, Hexagon Head Cap 4] 578-18 x 2inch 7} 3017346 Washer, Plain 1 | s200772 Washer, Plain 1 3} 8201600 Gover, Hyd Pump Flange 1 Page 71Group No. 10.01” Intake Manifold Option No. IM4006 Page 72Group No. 10.01 Intake Manifold Option No. IM4006 Rell part Number Part Name Req] Remarks INTAKE MANIFOLD OPTION ima006 ‘tercoced Intake manifold. For use on 4 piece gear cover engines. 1| 207370 Tube, Water Tanstor 1 2) soaztze Tube, Water Taser 1 | 206808 Seal, Grommet 2 4) So70e89 Gover, Atorcocer i 5] sooraot Retainor Seal 2 8| s00r304 Gasket, Aft Housing 2 | 2001308 Gasket, Connection 2 3] s0seea7 Housing, Altercooer ‘ 8] sove29 Seron, Captive Washer Cap | a 16 x-4.04 nen 10] 2014768 Seren, Captive Washer Cap 8| 316 16% 1 inch 44| soazi61 Gasket, Connection 1 12| soa2seo Scrom, Captive Washer Cap 21| 6 - 16. 1.87 inch 13 S200res Plate, Cover 1 44] 3060567 Seren, Captive Washer Cap 2 a18- 16.x2.75 inch 13] sorea72 Soren Caplive Washer Cap 2) S98 16x1 12 Inch 19] 200773 Clamp, Hose é 418] s0iage2 Sip t 19] serea7t Howe, Plan 2 2o| taaare Elbow, Male Adaptor i 21| 3010598 Seren, Captive Washer Cap 2| ave 16% + inch 23} 2010026, Gasket, Flange 1 2a} 3017276 Hose, Plain 4 2s] 3175687 “eo, Steet Pipe 1 26| 3201084 Tube, vent 1 27) sa01401 Connection, Water Tanster 1 28) So2s2a1 Seal, © fing 2 Page 73Group No. 10.01 Intake Manifold Option No. IM4716 ma0099 Rel] Pen Naber Part Name Req Remarke TWTAKE WANFOLD OPTION marie \eat ne phunbing KI! KT hemos Ce an 4) 000 Comes Mae : Page 74Group No. 10.01 Intake Manifold Mounting Option No. 1M4727 ima00g} Ref] pan n Ne lumber Part Name Req] Remarks INTAKE MANIFOLD MOUNTING OPTION ma727 Mounting for attercooled intake manifold. For use with non AFC fuel pump, Without ar ‘compressor inlet plumbing and noise panels. 1} so0sse6 Plug, Pipe 2 2| S604 Washer, Lock 24 3] tos271 ‘Screw, Hexagon Head Cap 2 4] 123206 Sciew, Hexagon Head Cap 2 5} 127962 Washer, Plain 24 6| 137868 ‘Screw, Hexagon Head Cap 2 7) 137872 Screw, Hexagon Head Cap 8 3] 208277 Gasket, Intake Manifold 6 | 9014308 Seal, Rectangular Ring 2 10] $1030 Screw, Hexagon Head Cap 2 1] S604 Washer, Lock 2 12) soni6s3 Plate, Cover 1 13] s201988 Gasket, Flange 1 Page 75Group No. 10.01 Thermostat Housing Assy Option No. M4738 Rell Part Number Part Name Req Remarks | ar novana se OPTION Ima738 Thermostat nousing assembly for use wih attercooled intake manila. Includes therma- stats. 1] sosae Draincock : 2] 186760 Seal, Thermostat 2 3] s0veseo Thermostat 2 4] 006468 Plug, Pipe 4| 12 ner. 5] Sooes69 Plug, Pipe 2 | sia NPT. 8 010586 Screw, Captive Washor Cap 1] 38-16 x 1174 ncn 7 3010897 Screw, Captive Washer Cap 5 | 88-16% 3.9/4 inch 3} So10si6 Support, Tim Housing 1 9] 301098 Gasket, Thermostat Housing 1 10] 010839 Housing, Thermostat 1 —|___ Page 77Oil Filter Option No. LF4011 Group No. 07.03 Page 78Group No. 07.03, Oil Filter Option No. LF4011 Re!] Part Number Part Name Reeq| Remarks OW FILTER OPTION Leaott Dual spin on ol fiters mounted high ane to the roar of block on fuel pump side. 1) s0408a8 ‘Sorow, Captive Washer Cap 8} 918-16 x 1 1/4 inch 2} 3200977 Gasket, Lub Oi Fil Cover 1 3] 69539 Stop, Actuator 1 4} 161737 Pin, Roll 1 5| 205945 Pin, Rol 2 6} 205346 Spring, Compression 1 7) 205987 Plunger, Bypass Valvo 1 2} 205048 Plunger, Pst Cooting Valve 1 9| 205350 Plug, Retainer 1 10] s0art70 Spring, Piston Cool Viv i 11) 3008468 Plug, Pipe 1 12] 3008470 Plug, Pipe 1 13] 5029620 Seal, 0 Ring 1 14] 3034573 ‘Adapter, iter Head 2 15] 025458 lug, Pipe 3 16] S202156 Head, Lub Oil Fier 1 17| seon25 Seal, © Ring 1 13] 201583 Plug, Threaded 2 19] 3201505, Seal, Ring 1 20} 988est0 Element, Lub Ot Fitlor 2 Page 79Group No. 07.03.1 Oil Filter Connector Option No. LF4702 Wa00gh Ret] part Number Part Name Rea Remarks OIL FILTER CONNECTOR OPTION LFar02 Conner: vse wth heat vatble Caen er seer me und ar fe el parade 4) soeesrs busting, Redsng Pipe ' 3 S835 | Sing Seueer i Page 80Group No. 07.02 Oil Level Gauge Option No. LG4031 ob40igt Rell part Number Part Name Req! Remarks OIL LEVEL GAUGE OPTION L@a0st 3000808 Tube, Oil Gauge 2} 3064810 ‘Tbe, Oil Gauge 3] 216484 Dipstick 143 inch tube and dipstick combination, Calibrated for 0 degree power angle and 0 degree til. Acceptable locations verses cil ans are: (1) Front oll pan adapter boss fuel ump side used with shallow front or shallow center front sump oll pans. (2) Rear oil pan adapter boss {uel pump side used with shallow rear oil pan. Page 81Group No. 01.08 Hand Hole Covers Option No. OB4838 6 e~, i, eb400go Tel] part Number Part Name nea omarke WAND HOLE COVERS oPTioN oBeece Mand nol cov usd en tho dose (er ofr pon ee boast pup eid aa toe aust Bae wih A ctor ower ve 4] sz050 Cavor Han Halo 2 3) Seucee SE Sapte Washo Cap 13] e165 nen 4) sevesas | Geto tnd Het 3 2) seas | Gast ant ; 4) socsee Sco Cape Washer Cap 3] 918-16. tinh 8) ieoaooowe | Bee : Socare | foninoaea 3 a| “cosmo, | Pastas ; 8] Souszor” | Sods ori i Page 82NOTESGroup No. 07.01 Oil Pan Option No. OP4019 ‘op400gm Page 84Group No. 07.01 Oil Pan Option No. OP4019 Ret] Part Number Part Name Req| Remarks 168244 3008468 3008470 3011049 3010593 108330 $610 429089 197890 3008403, 3010595 3085707 3200706 3002153 3040838 3070780 3073213 OIL PAN ‘OPTION OP 4019 Pan, Oi Plug, Pipe Plug, Pipe ‘Conriection, Oil Suction ‘Sorew, Hexagon Head Cap ‘Washor, Piain ‘Washer, Lock Nut, Lock Screw, Hexagon Head Cap Gasket, Oil Suc Connection ‘Screw, Captive Washer Cap Brace, Tube lip ‘Adapter, Oil Pan Screw, Captive Washer Cap Gover, Oil Pan Adapter Gasket, Adaptor Cast aluminum shallow rear sump oil pan. Includes oll pan adapter. Oil pan has oll drain and by-pass filter return on both sides. Has ‘provisions for mounting of sight glass on fuel ‘pump side of engine. Oil level 1Ogallons {@aliten high. 8.Sgallons (32.3 liter) low. 30 dogroe angularity. 318 - 24x 1 inch TMB + 14x 4 1/2 inch 9/8 - 16 x 1 inch 918-16 x 1 1/4 inch Page 85Group No. 07.01 Oil Pan Option No. OP4716 Page 86Group No. 07.01 Oil Pan Option No. OP4716 Rell Part Number Part Name Req] Remarks OL PAN OPTION oPari6 Oil pan adapter mounting used fess rear gear train. Gear cover plate design. 1} 9065723 ‘Screw, Captive Washer Cap 27| 978-16 x 1 9/4 inch 2} 3042590 Gaskel, Oi Pan 1 3] soasea4 Screw, Captive Washer Cap 5] 318-16x 1 12inch 44] 137980 Scrow, Hexagon Head Cap 1| 96-123 1/4 inch 3] sores Screw, Geptive Washer Cap 2| 318-163 1/2 inch 8| sosseze Screw, Captive Washer Cap 28} 378-16 x 1172 inch 7| 3040837 Screw, Captive Washer Cap 4] 98-162 1/4 inch 3} 3042587 Gasket, Ol Pan Adapter 1 3] 5.609 Washes, Lock 1 10] 3025460 Plug, Pipe 1 in] 153518 Seal, Rectangular Ring 4 12) 06as4a Seal, Rectangular Strip 2 43| $639 Washer, Plain 4 4a) 127962 Washer Plain 2 15| S622 Washer Plain 2 {8} 013780 Plug, Pipe 1 17| sor2a6i ‘Seren, Captive Washer Cap 2] 716-141 172 inch ‘3046202 Plug, Threaded 1 1a] 3040810 Plug, Threaded 1 49] _soaszot Seal, O Ring 4 20) S18 ‘Sere, Hexagon Head Cap 1 ai| 130014 Washer, Sealing 1 Page 87Group No. 01.05 Piston & Conn Rod Option No. PP1455 tn ‘exd00gpGroup No. 01.05 Piston & Conn Rod Option No. PP1455 Rel] Ref] Part Number Part Name Req| Remarks PISTON & CONN ROD OPTION PPI455 For the 4SOKW KTAI8.G3 with hydraulic variable ting and without raw water pump {rive capabilites. For standby application Gertitied by: non certified timing code: GY Erthaust manifold type: dry CPL: #1455 1] 9811995 Fd, Engine Connecting 6 (@a11994) Rod, Engine Connecting 1 2| so1a265 Screw, Connecting Flod Cap 2] 116-16 x 4.62 inch 3] 3043909 Bushing 1 4] 69558 Dowel, Pin 4 5] 205126 Wieser Pain 2 8] 205840 Bearing. Connecting Rod 2 8 205881 Bearing, Connecting Rod ANB | .010 Inch oversize 6} 205842 Bearing, Connecting Rod ‘Ai | “020 Inch oversize 6] 205843 Bearing, Connecting Rod ‘A | 030 Inch oversize PISTON, PIN & RINGS sestzet Kt, Engine Piston 6 7] "205200, Pin, Pion 1 8} 205269 Ring, Retaining 2 8} _s0966es Pision, Engine 1 ag0as71 Sat, Pision Ring 6 10] 3070seo Fling, Compression Piston 1] wp 41] 3090360 Fig, Compression Piston 1 Intermediate 12) 3080450 Fing, OW Piston 1 Page 89Group No. 01.07 Camshaft and Gear Option No. PP1455 . eaa0006 4 Rel] part number Pat Name Rea Remarks CAMSHAFT AND GEAR OPTION PP1455 For standby power application. CPL; #1455. 1) so0sase canshat : 3| Ste Sern Hexagon Head Cap 2| 6-161 inon 3 zoroae Goat canstan i 4] ores Keay Ofer Wart i 4} 08 Chote 2 8} sooren Beatag, Casha Thust ; 5] dorars Cover Gansta i 4) Sorares Seto Catve Waser Cap 3) 96-1631 ncn 8) souorze Sacha Camshat Cer : Page 90NOTESGroup No. 02.01 Cylinder Head Option No. PP1455Group No. 02.01 Cylinder Head Option No. PP1455 Refl part Number Part Name Req] Remarks CYLINDER HEAD OPTION P1455 PL 1455 sartase Oylinder Has 8 | 205001 Cotta, Vave 8 2| 2osoa4 Retainer Valve Spring 4 3] Bosaa00 Vave Intake 2 4) Sosasor Vaive, Exhaust 2 5| 3s2s008 Spring, Valve 4 8] sootess Guide, Valve Soring 4 7] seas Pia, Groove 2 8] 205098 Insert, Valve 2 10] 205401 Plug, Expansion 8 ni 206206 Plug, Expansion 2 12) Greze Plug, Pipe 1 13] S150 Plug Pipe 1 14] gosto Head, Cyindor 4 45| 203009 Plug, Expansion 1 16| 3028296 noon, vate 2 47] 3202210 Guide, Valve Stem 4 Page 93Group No. 02.01 Cylinder Head Mounting Option No. PP1455 Page 94Group No. 02.01 Cylinder Head Mounting Option No. P1455 Refl part Number Part Name Req Remarks CYLINDER HEAD MOUNTING OPTION PP1455 oPLanass, 1} sossasz Grosshead, Valve 2 2} s62906 Washer, Pain % 3} s0a2633 Screw, Twelve Point Cap 38 | 3/4-16x8 inch 328407 Gasket, Cylinder Head 6 4} (9628503 ‘Gasket, Cylinder Head 1 5] 205852 Seal, Grommet 1 6| 205855 Seal, Grommet 3 7] 205858 Seal, Grommet 1 8] zo7eas Seal, Grommet 4 OVERSIZE HEAD GASKET 3062493, Gasket, Cylinder Head 1 | .020 inch Oversize 3021465, Seal, Grommet 1 3021466 Seal, Grommet 3 3021467 Seal, Grommet 1 3021468, Seal, Grommet 4 Page 95Group No. 06.01 Injector Option No. PP1455 f1600gu Page 96Group No. 06.01 Injector Option No. PP1455 Ref] No| Part Number Part Name Req| Remarks INJECTOR OPTION PP1455, CPL: #1456 077715 Injector 6 1] 167157 Ball, Check 1 2) 173086 Gasket, Injector 1 3) 174299 Retainer, Screen. 1 4) 9042430 Retainer, Injector Cup 1 5| 193736 Seal, O Ring 1 6] 203426 Pin, Roll 2 7| 3008706 Screen, Filter 1 9] 3042428 Spring, Injector 1 40] 2077716 Cup, Injector 1 a1] 9042425, ‘Adapter, Injector 1 12] 327aaat Screw, injector Stop 1 13] 3052218 Retainer, Injector Spring 1 14] 3042427 Spring, injector 1 15] (2045047) Plug, Injector Orifice 1 3076125, Barrel & Plunger 1 36] (3053502) Bareol, Injector 1 17] (8076124) Plunger, Injector 1 18] 3075981 ‘Tappet, Hyd Var Timing 1 19] 3068859 Cap, Tappet Top Stop 1 20) 3279850 "Nut, Tappet Top Stop Lock 1 21] 3068860 Nut, Lock 1 22) 3279819 Link, Injector Plunger 1} tower tink 25] 3003682 lamp, Injector 1 Page 97Group No. 06.01 Injector Option No. PP1455 | | Ref] Nol] Part Number Part Name Req Remarks INJECTOR OPTION PP1455, CPL: #1455 3075381 ‘Tappet, Hyd Var Timing 6 1] (3027988) Ring, Retaining 1 2| 3076083 Guide, Ball 1 3) (027994) Spring, Compression 1 4] (2054852) Spring, Compression 1 5] (3027996) Ball, Check 1 6] (3075384) Socket, Tappet 1 7] (3075985) Guide, ‘Spring 1 a] (3050345) Spring, Compression. 1 3] (a0sztia) Ball, Check 1 10} 0seaa1 Retainer, Injector Link 1 mf 3089772 Plunger, Tappet 1 12| 3075386 Sleeve, Tappet 1 sa] 9052233 Link, Injector Plunger 1 Page 98Group No. 06.01 Wiring Harness Option No. PP1455 vasoogt Ref] pant Remark Nol] Part Number Part Name Req jemarks WIRING HARNESS OPTION PP1455 CPL: #1455 1| 9067680 Harness, Wiring 1 Page 99Group No. 10.01 Aftercooler Option No. PP1455 Rell part Number Part Name eq Remarks AFTERCOOLER OPTION pP14ss CPL: #1455. 1} s001299 Cor, Atercooler 1 Page 100NOTESGroup No. 10.06 Turbocharger Option No. PP1455 Ref] part Number Part Name [reel Remarks TURBOCHARGER OPTION pPrass or: #1408 sosara Kt, Tube : 1] “zoiose Gasket, Conecton 1 2) zoos Gasket Conrecton : 8) bons Gasket Torbocharger 1 | 5023065 Seal © Ring 2 | stest29 Seal Dust ‘ 0670 “bochargor 1 6] “aszrase | Hous. Compressor i 7] 382051 | Clamp. Band i 8] ssross | Nun Ecce 1 8) 2533703 | Impaler Tur Compressor ' 15] szsore | Seren Hexagon Hess Set 4 Th] aocecr | Washer tain 4 2] 3527243 | Diver torbocharger i 18] ssc2eo | Soa, Rectangular Ring i ta[Sszaer2 | Soa! Spit Bing ‘ 1s] aszan00 | Singorou : 48] S329 | Batten : 17] Sean | Shim i 8] 3320985 | Boating, Tur Tse : te] astee23 | Cover tinue i 25] Serene | Ring. Reaining 4 2 g5ts627 | Beating, Turbocharger 2 f2| 320000 | owing, Tur Boag ‘ 23) 3510769 | Shes turbocharger eat ‘ ba| Bsov205 | Sor Hexagon Nad Set a 35| Ssoraaa | Seat Spt ing ‘ %5| ssotoss | Shan & vee i ar assie01 | outing, wine 4 26) asaear2 | Regular Hexagon 1 23 aseneos | Locipate t TURBO REPAIR KIT sos257 Hosa Bearngset Kit 1} “zoos Gasket Connection 1 10] Ss2so73 Seren Hoxagon Head Set t 13| ssn2a00 Seal Rectangular Bing ‘ 44] 3523412 Seal, Split Ring 1 4) s32s000 Singer ol i 48) Ssasate Bato, i 7] sonata Shim : 18] 3823208, Bearing, ur Thrust i 48] seieezs Cota, thos i 30) Ssr98a1 Ring, Retiring 4 | sste627 Boating, Tbocharger 2 25] Seztaae Seal Sit Bing ; Page 103Group No. 06.01 HVT Check Valve Option No. PP4707 Page 104Group No. 06.01 HVT Check Valve Option No. PP4707 Rel] Part Number Part Name Req Remarks lL CONTROL vaLVE OPTION peaTo7 sya vaio nig Ines Pita vate, + Rug Bessa Sich “nth tates Fotuss uth grande 24 vot cum 3] See Wha tack ‘ 41 eo vishal ‘ 3) soe Sire : 5] er Set Sena cap 4] 10-261 non 8 stores Sent Snot ve : 3] Sens tate ' Soseras are Shani : | "ears re See : 8) tae Shed: Seen vate i *) eee Senet eg : B] ieee | ote Soe ad ca 3] 10-2434 non 3) ie | Sota ; 8) ier eae i 1] doen | BSF i nn ' ie) Sete, | Homing cae, ! %) doses | Somat : 18] Soares | Seacuaae i Bl wees | BeSaee i 2] soeioet | Sew Cave waster Cap BY 0-264 en BI toveso Ferree area ‘ 3 | aes Cemecor nee i 2] eos ee i By Sets tn Mal Adapter : BI soso Pio, 1] se wer B] Seosess | est pe i 2 Seen. | Ra sensing ' Page 105Group No. 08.05 Fan Spacer Option No. SP8319 Rel] part Number Part Name real Remarks Fan SPACER OPTION spsste Fan plan space proving ta ot 206 inches (52mm) of fan spacing, Fits fan hubs wn 16 nc tn) Bae fas 3 nn (76mm) fan pilot and six mounting holes on 5.50 inch (140mm) bolt circle. 1} sos07 paca, Fan 1 3] dias Sore Fan : Page 106Group No. 08.05 Fan Spacer Mounting Option No. SP8703 Rel] pan Number Part Name Req Remarks FAN SPACER WOUNTING OPTION sPe7ta Grade 8 capscrons 12-1 45 inch, wth jock nants for wo mi te an, 4) sos laser, Lock ‘inch 3 Rte $e Font Cap Te 98 nch Page 107Group No. 03.01 Lifting Arrangement Option No. $$4021 Page 108Group No. 03.01 Lifting Arrangement Option No. $4021 Fel part Number Part Neme ned Remarks LIFTING ARRANGEMENT OPTION ssto2 ocr housings use wt ett Tefal in nudes eons feeon water hangs macised outa of See 4) 20sx20 Dow Fig 6 4) Bors Pause Pbetr Loor 3 3] Sia tees ; 3] Sanztos red tocar Lover : Page 109Group No. 13.05 Starter Option No. ST8048 st100ga Ref] part Number Part Name Req Remarks ‘STARTER OPTION ST8048 2évalt Delco-Remy (S0MT400) starter with ‘round etrap. Insulated, cw rotation, posilorque drive and 307.5 degree solenoid Position. Mounts on exhaust side of engine. ‘Compatible with 019 aluminum flywheel housings. 021098 Motor, Starting 1 3018924 Wire, Ground: 1 Page 110NOTESGroup No. 11.01 Exh.Mfld./Turbo Mtg. Option No. TB4046