PROJECT No.

DOCUMENTOS GENERALES

REVISION RECORD

P94-08-00

DOCUMENT No.
GNR-00-PIS-001
PAGE i OF i

TITLE:

PIPING MATERIAL CLASS

This cover page is a record of all revisions of the standard/specification identified above by number and title. All previous cover pages are hereby
superseded and to be destroyed.

Rev

Date

By

Chkd

No.

Engr.

Client

Page

Appv

Appv.

No.

Description

A1

17-may-06

JCL

AFB

JPP

Issued for Inter Office Check

C1

22-may-06

JCL

AFB

JPP

Issued for Client Approval

23-jun-06

27-feb-09

ERR

JCL

RAV

Issued for Construction (Project: P94-08-02)

02-abr-09

JCL

ERR

RAV

Issued for Construction (Project: P94-08-05)

08-may-09

JCL

ERR

RAV

D1

21-sep-09

DFP

JAA

RAV

01-oct-09

DFP

JAA

RAV

C5

21-abr-10

JA

JAA

RAV

C6

06-may-10

JA

JAA

RAV

29-jun-10

JA

JAA

RAV

Issued for Construction

Issued for Construction

(Project: P94-08-07)
Issued for Design
(Project: P94-08-13 / 15 / 16)
Issued for Construction
(Project: P94-08-13/15/16)
Issued for Client Approval
(Project: P94-08-24/25/26)
Issued for Client Approval
(Project: P94-08-24/25/26)
Issued for Construction
(Project: P94-08-24/25/26)

PIPING
MATERIAL

REV.
No.

1C3

C5

1C3A
3C3

C5
C5

SERVICE

CORR.
ALLOW.

PRESSURE
RATING

TEMP.
RANGE (F)

MATERIAL

VALVE
TRIM

DESIGN
CODE

0.0625"

CL 150# RF

-20/350

CARBON
STEEL

No. 8

ASME B31.3

-20/350

CARBON
STEEL

No. 2

ASME B31.3

-20/200

CARBON
STEEL

No. 8

ASME B31.3

No. 8

ASME B31.3

GENERAL PROCESS, CO, PF, PO, PG, OD, VA, DF, CD, PW, SL, DO,
CL, FL.
WATER INJECTION (FACILITIES).

0,125"

CL 150# RF

0,125"

GENERAL PROCESS, CO, PF, PO, PG, CD, PW, SM.

CL 300# RF

6C3

C5

GENERAL PROCESS, CO.

0.0625"

CL 600# RF

-20/200

CARBON
STEEL

9C3

C5

WATER INJECTION (FACILITIES).

0,125"

CL 900# RTJ

-20/350

CARBON
STEEL

No. 2

ASME B31.3

15C3

C5

WATER INJECTION (FACILITIES).

0,125"

CL 1500# RTJ

-20/350

CARBON
STEEL

No. 2

ASME B31.3

-20/350

CARBON
STEEL

No. 8

ASME B31.4

-20/200

CARBON
STEEL

No. 8

ASME B31.4

No. 8

ASME B31.4

1C4
3C4

C5
C5

GENERAL PROCESS, CO.

0.0625"

PIPELINE

CL 150# RF

0,1875"

CL 300# RF

6C4

C5

GENERAL PROCESS, CO, PIPELINE.

0.0625"

CL 600# RF

-20/200

CARBON
STEEL

6C4A

C5

PIPELINE

0,125"

CL 600# RF

-20/200

CARBON
STEEL

No. 8

ASME B31.4

-20/350

CARBON
STEEL

No. 2

ASME B31.4

No. 2

ASME B31.4

9C4

C5

WATER INJECTION (PIPELINE)

0,1875"

CL 900# RTJ

15C4

C5

WATER INJECTION (PIPELINE)

0,1875"

CL 1500# RTJ

-20/350

CARBON
STEEL

1G3

C5

DF, UW, FW - ABOVE GROUND, DO, VA, IA, SA, NI.

0,0625"

CL 150# FF

-20/300

GALV. C.S.

Bronze

ASME B31.3

1H3

C5

FW - UNDERGROUND

NIL

CL 150# FF

-20/150

HDPE

Bronze

ASME B31.3

ABBREVIATIONS

SERVICE ABREVIATIONS

BB

BOLTED BONNET

CD

BC

BOLTED COVER

CL

CONDENSATES LOW PRESSURE

BE

BEVELED END

CO

CRUDE OIL

BTMP

BORE TO MATCH PIPE

DO

DIESEL

BW

BUTT WELD

DF

LIQUID FUEL

CLOSE DRAIN

CS

CARBON STEEL

FL

FLARE LOW PRESSURE

ERW

ELCTRO-RESISTANT WELDING

FW

FIRE WATER

FF

FLAT FACE

IA

INSTRUMENT AIR

FS

FORGED STEEL

NI

NITROGEN

GALV

GALVANIZED

OD

OPEN DRAIN

HWO

HAND WHEEL OPERATED

PF

PRODUCTION FLUID

MWT

MINIMUM WALL THICKNESS (CALCULATED)

PG

PRODUCTION GAS

OS&Y OUTSIDE STEM AND YOKE

PO

PRODUCTION OIL

PE

PLAIN END

PW

PRODUCTION WATER

PBE

PLAIN BOTH ENDS

SA

SERVICE AIR

RF

RAISED FACE

SL

STEAM LOW PRESSURE

RTJ

RING TYPE JOINT

SM

STEAM MEDIUM PRESSURE

SCH

SCHEDULE

UW

UTILITY WATER

SAW

SUBMERGED ARC WELDING

VA

VENTS

DSAW DOUBLE SUBMERGED ARC WELDING

SCRD SCREWED
SE

SCREWED END

SMLS

SEAMLESS

SS

STAINLESS STEEL

SW

SOCKET WELD

TB

THREADED BONNET

TBE

THREADED BOTH ENDS

THD

THREADED

WC

WELDED COVER

WT

WALL THICKNESS

WN

WELDING NECK

WTMP WALL THICKNESS MATCH PIPE

PROJECT NAME:

PIPING MATERIAL CLASS

CLASS INDEX
No.

DATE

BY

27/02/2009

ERR

02/04/2009

JCL

08/05/2009

JCL

02/10/2009

DFP

C5

21/04/2010

JAA

C6

06/05/2010

JAA

29/06/2010

JAA

APPROVED
DOCUMENT NUMBER:

DOCUMENTOS GENERALES

GNR-00-PIS-001
PROJECT LOCATION:

COLOMBIA

PROJECT NUMBER:

P94-08-00

SHEET

2 of 30

SIZE

DESCRIPTION

CERT

NOTES

PIPE
1/2" - 1 1/2"

XS WT, ASTM A106 GR. B, SMLS, PE, ASME B36.10

2"

STD WT, ASTM A53 GR. B, SMLS, BE, ASME B36.10

2 1/2" - 4"

STD WT, ASTM A53 GR. B, SMLS, BE, ASME B36.10

6" - 10"

STD WT, ASTM A53 GR. B, SMLS, BE, ASME B36.10

12" - 24"

SCH 20, ASTM A53 GR. B, SMLS BE, ASME B36.10

SIZE

DESCRIPTION

CERT

BLANKS, SPACERS, SPECT. BLINDS-RF

1" - 24"
FITTINGS
1/2" - 1 1/2"
2" - 24"

NOTES

CLASS 150, ASTM A515 GR. 70, API 590

CLASS 3000, SW, ASTM A105, BTMP, ASME B16.11

ASTM A234 GR. WPB, SMLS, BW, WTMP, ASME B16.9
O'LETS
1/2"-1 1/2"
2" - 24"
FLANGES

CLASS 3000, ASTM A105, SOCKOLET, MSS-SP-97

WELDOLET, ASTM A105, MATCH PIPE SCH, MSS-SP97

1/2"-1 1/2"

CLASS 150, RF, SW, ASTM A105, BTMP, ASME B16.5

2" - 24"

CLASS 150, RF, WN, ASTM A105, BTMP, ASME B16.5

1/2"-1 1/2"

CLASS 300, RF, SW, ASTM A105, BTMP, ASME B16.5

1/2"-1 1/2"

CLASS 150, RF, BLIND, ASTM A105, ASME B16.5

BOLTS
1/2" - 24"

STUDS, ASTM A193 GR. B7, W/(2) HVY HEX NUTS, ASTM A194
GR. 2H

ORIFICE FLANGES
1" - 24"

CLASS 300, RF, WN, ASTM A105, BTMP, ASME B16.36

GASKETS
1/2" - 24"
UNIONS

1/2"-1 1/2"

CLASS 150, 1/8" SPIRAL WOUND 304 SSTL WITH GRAPHITE FILLER,
CS CENTERING RING, FLEXITALLIC "CG" TYPE OR EQUIV.

CLASS 3000, SW, ASTM A105, INTEGRAL STL SEATS, MSS-SP83

1/2" - 24"

CLASS 300, 1/8" SPIRAL WOUND 304 SSTL WITH GRAPHITE FILLER,

CS CENTERING RING, FLEXITALLIC "CG" TYPE OR EQUIV.

PLUGS
1/2"-1 1/2"

SCRD, HEXAGONAL HEAD, ASTM A105, ASME B16.11

SPECIAL NIPPLES

COUPLINGS
1/2"-1 1/2"

1/2"-1 1/2"

SCH. 80, ASTM A106 GR. B, SMLS, PBE, ASME B36.10

1/2"-1 1/2"

SCH. 80, ASTM A106 GR. B, SMLS, TBE, ASME B36.10

CLASS 3000, SW, ASTM A105, ASME B16.11

NOTES:
1

SIZE RANGES ARE FOR BRANCH SIZE ONLY.

USE WITH ORIFICE FLANGES AND TO MATCH EQUIPMENT NOZZLES.

HYDROSTATIC TEST PRESSURE LIMITS ARE FOR CLASS 150 VALVES ONLY.

CLASS DESIGN CONDITIONS USED FOR CALCULATION OF WALL THICKNESS APPLICABLE TO ALL CLASS 150 PRESSURE/TEMPERATURE RATINGS.

FOR INTERMEDIATE TEMPERATURES ABOVE 100 DEG. F. LINEAR INTERPOLATION IS PERMITTED.

MATERIAL CERTIFICATION LEGEND

C - CERTIFIED MILL TEST REPORTS REQUIRED
M - MANUFACTURER TEST REPORT.
CLASS DESIGNED TO:
SERVICES:

285 PSIG @ 100 DEG. F

(SEE NOTE 4)

CLASS TEMP. RANGE (MIN/MAX):

-20 / 350 F

GENERAL PROCESS, CO (Crude Oil), PF (production fluid), PO (Production oil), PG (Gas), OD (Open Drain), VA (Vents), DF (Liquid fuel), CD (Closed Drain), PW
(production water), SL (steam low pressure), DO (diesel)

No.

DATE

BY

27/02/2009

ERR

02/04/2009

JCL

08/05/2009

JCL

02/10/2009

DFP

C5

21/04/2010

JAA

C6

06/05/2010

JAA

29/06/2010

JAA

APPROVED

DESIGN CODE:

ASME B31.3

VALVE TRIM:

MATERIAL:

CARBON STEEL

MAXIMUM HYDROSTATIC TEST PRESSURE PERMITTED

CORROSION ALLOWANCE:

0.0625"

FOR VALVES:

RATING:

CLASS 150 RF

WITH VALVES OPEN:

WITH VALVES CLOSED:

PROJECT NAME:

No. 8
(NOTE 3)
250 psig
165 psig

PIPING MATERIAL CLASS

1C3
DOCUMENTOS GENERALES
PROJECT LOCATION:
PROJECT NUMBER:

COLOMBIA
P94-08-00

DOCUMENT NUMBER:
SHEET

GNR-00-PIS-001

3 of 30

BRANCH CONNECTION TABLE

HEADER SIZE
24

20

18

16

14

12

10

1.5

3/4

1/2
T

1/2

3/4

1.5

10

12

14

16

18

20

24

R= REDUCING TEE
T= STRAIGHT TEE
W= WELDOLET
S= SOCKOLET
N=TEE/SWAGED NIPPLE

VALVES
SIZE

TAG NO.

DESCRIPTION

MANUFACTURER CERT.

1/2" -1 1/2"

GA-01

CLASS 800 GATE, SW, A105, OS&Y, BB, TRIM 8, SOLID WEDGE

C,M

2" - 24"

GA-02

CLASS 150 GATE, RF, A216 WCB, OS&Y, BB, TRIM 8, FLEX WEDGE

C,M

1/2" -1 1/2"

GA-03

CLASS 800 GATE, SW X SE, A105, OS&Y, BB, TRIM 8, SOLID WEDGE

C,M

1/2" - 1 1/2"

GL-01

CLASS 800 GLOBE, SW, A105, OS&Y, BB, TRIM 8, DISC PLUG

C,M

2" -12"

GL-02

CLASS 150 GLOBE, RF, A216 WCB, OS&Y, BB, TRIM 8, DISC PLUG

C,M

1/2" - 1 1/2"

CK-01

CLASS 800 HORI & VERT LIFT CHECK, SW, A105, Y-PATTERN, WC, TRIM 8

C,M

2" - 24"

CK-02

CLASS 150 SWING CHECK, RF, A216 WCB, BC, TRIM 8

C,M

1/2" - 1 1/2"

BA-01

1000 WOG, FLOATING BALL, SW, A105, FULL BORE, REINFORCED TEFLON SEATS

C,M

2" - 6"

BA-02

CLASS 150 FLOATING BALL, RF, A216 WCB, SSTL TRIM W/ TEFLON INSERT, REDUCED BORE.

C,M
C,M

2" - 6"

BA-03

CLASS 150 FLOATING BALL, RF, A216 WCB, SSTL TRIM W/ TEFLON INSERT, FULL BORE.

8" -24"

BA-04

CLASS 150 TRUNNION BALL, RF, A216 WCB, SSTL TRIM W/ TEFLON INSERT, GEAR OPER., REDUCED BORE.

C,M

8" - 24"

BA-05

CLASS 150 TRUNNION BALL, RF, A216 WCB, SSTL TRIM W/ TEFLON INSERT, GEAR OPER., FULL BORE.

C,M

1/2" - 1 1/2"

BA-06

1000 WOG FLOATING BALL, SW x THD, A105, FULL BORE, REINFORCED TEFLON SEATS

C,M

1/2" - 1 1/2"

BV-01

6000 WOG NEEDLE, THD, FEMALE X MALE, A-105, SS TRIM, INTEGRAL SEATS

C,M

4" - 24"

VB-02

CLASS 150 BUTTERFLY, RF, A395 BODY LUG/TAPPED, SEAL/SEAT-FILLED TEFLON.

C,M

CLASS DESIGNED TO:

SERVICES:

285 PSIG @ 100 DEG. F

(SEE NOTE 4)

CLASS TEMP. RANGE (MIN/MAX):

NOTES

-20 / 350 F

GENERAL PROCESS, CO (Crude Oil), PF (production fluid), PO (Production oil), PG (Gas), OD (Open Drain), VA (Vents), DF (Liquid fuel), CD (Closed Drain), PW
(production water), SL (steam low pressure), DO (diesel)

No.

DATE

BY

27/02/2009

ERR

02/04/2009

JCL

08/05/2009

JCL

02/10/2009

DFP

A4

09/03/2010

DFP

C5

21/04/2010

JAA

C6

06/05/2010

JAA

29/06/2010

JAA

APPROVED

DESIGN CODE:

ASME B31.3

VALVE TRIM:

MATERIAL:

CARBON STEEL

MAXIMUM HYDROSTATIC TEST PRESSURE PERMITTED

CORROSION ALLOWANCE:

0.0625"

FOR VALVES:

RATING:

CLASS 150 RF

WITH VALVES OPEN:

WITH VALVES CLOSED:

PROJECT NAME:

No. 8
(NOTE 3)
250 psig
165 psig

PIPING MATERIAL CLASS

1C3
DOCUMENTOS GENERALES
PROJECT LOCATION:
PROJECT NUMBER:

COLOMBIA
P94-08-00

DOCUMENT NUMBER:
SHEET

GNR-00-PIS-001

4 of 30

SIZE

DESCRIPTION

CERT

NOTES

PIPE
1/2"

SIZE

DESCRIPTION

CERT

NOTES

SCH 160, ASTM A106 GR. B, SMLS, PE, ASME B36.10

3/4" - 1 1/2"

XS WT, ASTM A106 GR. B, SMLS, PE, ASME B36.10

2"

XS WT, ASTM A53 GR. B, SMLS, BE, ASME B36.10

3" - 24"

STD WT, ASTM A53 GR. B, SMLS, BE, ASME B36.10

BLANKS, SPACERS, SPECT. BLINDS-RF

1" - 24"
FITTINGS
1/2" - 1 1/2"
2" - 24"

CLASS 150, ASTM A515 GR. 70, API 590

CLASS 3000, SW, ASTM A105, BTMP, ASME B16.11

ASTM A234 GR. WPB, SMLS, BW, WTMP, ASME B16.9
O'LETS
1/2"-1 1/2"
2" - 24"
FLANGES

1/2"-1 1/2"
2" - 24"

CLASS 3000, ASTM A105, SOCKOLET, MSS-SP-97

WELDOLET, ASTM A105, MATCH PIPE SCH, MSS-SP-97

CLASS 150, RF, SW, ASTM A105, BTMP, ASME B16.5

CLASS 150, RF WN, A105 BTMP ASME B16.5

1/2"-1 1/2"

CLASS 300, RF, SW, ASTM A105, BTMP, ASME B16.5

1/2"-1 1/2"

CLASS 150, RF, BLIND, ASTM A105, ASME B16.5

BOLTS
1/2" - 24"

STUDS, ASTM A193 GR. B7, W/(2) HVY HEX NUTS, ASTM A194
GR. 2H

ORIFICE FLANGES
1" - 24"

CLASS 300, RF, WN, ASTM A105, BTMP, ASME B16.36

GASKETS
1/2" - 24"
UNIONS

1/2"-1 1/2"

CLASS 150, 1/8" SPIRAL WOUND 304 SSTL WITH

GRAPHITE FILLER, CS CENTERING RING, FLEXITALLIC

CLASS 3000, SW, ASTM A105, INTEGRAL STL SEATS, MSS-SP83

"CG" TYPE OR EQUIV.

1/2" - 24"

CLASS 300, 1/8" SPIRAL WOUND 304 SSTL WITH

GRAPHITE FILLER, CS CENTERING RING, FLEXITALLIC

PLUGS
1/2"-1 1/2"

"CG" TYPE OR EQUIV.

SCRD HEXAGONAL HEAD, ASTM A105, ASME B16.11

SPECIAL NIPPLES

COUPLINGS
1/2"-1 1/2"

1/2"-1 1/2"

SCH.160, ASTM A106 GR. B, SMLS, PBE, ASME B36.10

1/2"-1 1/2"

SCH. 160, ASTM A106 GR. B, SMLS, TBE, ASME B36.10

CLASS 3000, SW, ASTM A105, ASME B16.11

NOTES:
1

SIZE RANGES ARE FOR BRANCH SIZE ONLY.

USE WITH ORIFICE FLANGES AND TO MATCH EQUIPMENT NOZZLES.

HYDROSTATIC TEST PRESSURE LIMITS ARE FOR CLASS 150 VALVES ONLY.

CLASS DESIGN CONDITIONS USED FOR CALCULATION OF WALL THICKNESS APPLICABLE TO ALL CLASS 150 PRESSURE/TEMPERATURE RATINGS.

FOR INTERMEDIATE TEMPERATURES ABOVE 100 DEG. F. LINEAR INTERPOLATION IS PERMITTED.

FOR UNDERGROUND SERVICES SEE DOCUMENT: CCS-P-02-PIS-002. "ESPECIFICACION PINTURA Y RECUBRIMIENTOS".

TRIM 8 IS OPTIONAL, HOWEVER MANUFACTURER SHALL RECOMEND THE STANDARD TRIM ACCORDING TO THE FLUID CHARACTERISTICS AND
DESIGN CONDITIONS

MATERIAL CERTIFICATION LEGEND

C - CERTIFIED MILL TEST REPORTS REQUIRED
M - MANUFACTURER TEST REPORT.
CLASS DESIGNED TO:
285 PSIG @ 100 DEG. F
WATER INJECTION (FACILITIES)
SERVICES:

No.

DATE

BY

27/02/2009

ERR

02/04/2009

JCL

08/05/2009

JCL

02/10/2009

DFP

C5

21/04/2010

JAA

C6

06/05/2010

JAA

29/06/2010

JAA

(SEE NOTE 4)

APPROVED

CLASS TEMP. RANGE (MIN/MAX):

-20 / 350 F

DESIGN CODE:

ASME B31.3

VALVE TRIM:

MATERIAL:

CARBON STEEL

MAXIMUM HYDROSTATIC TEST PRESSURE PERMITTED

CORROSION ALLOWANCE:

0,125"

FOR VALVES:

RATING:

CLASS 150 RF

WITH VALVES OPEN:

WITH VALVES CLOSED:

PROJECT NAME:

(NOTE 3)
430 psig
315 psig

PIPING MATERIAL CLASS

DOCUMENTOS GENERALES
PROJECT LOCATION:
PROJECT NUMBER:

TRIM NO. 2

COLOMBIA
P94-08-00

1C3A
DOCUMENT NUMBER:
SHEET

GNR-00-PIS-001

5 of 30