JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS G 3477-3: (JISE) Polyethylene coated steel pipes— Part 3: External polyethylene powder coated steel pipes ICS 77.140.10;77.140.75 Reference number : JIS G 3477-3 : 2012 (E) PROTECTED BY COPYRIGHTG 8477-3 : 2012 Date of Establishment: 2012-11-20 Date of Public Notice in Official Gazette: 2012-11-20 Investigated by: Japanese Industrial Standards Committee Standards Board ‘Technical Committee on Iron and Steel JIS G 3477-3:2012, First English edition published in 2013-04 Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. sd. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanieal, including photocopying and ‘microfilm, without permission in writing from the publisher, Printed in Japan KWAT PROTECTED BY COPYRIGHTG 3477-8 : 2012 Contents Introduction: Scope. Normative references © 1 2 3 Terms and definitions 4 Classification and symbol 5 Materials 5.1 Original pipes. 5.2 Coating materials wo 6 Manufacturing method -- 6.1 Pretreatment 62 Coating method -. 6.3 Inner coating ~ oo oo 7 Coated steel pipes 7.1 Coating performance 7.2 Coating thickness 7.3 Position and shape of coating at pipe end 7.4 Appearance 8 Test methods of coating materials -- 8.1 Preparation of test piece ~ 8.2 Type of test : 8.3 Density test - 84 Tensile test 8.5 Hardness test - a 8.6 Vicat softening temperature test - 8.7. Environmental stress-cracking resistance tes 8.8 Weathering test evn 8.9 Heat resistance test 8.10 Water absorption test ~~ 8.11 Withstand voltage test-~ ‘Test methods of coated steel pipes Coating thickness - Pinhole: Adhesive property Pecling strength test Impact teste OOCCHH DHHDHHHHHDIIIN YHBAG @ PROTECTED BY COPYRIGHTG 3477-3 : 2012 9.6 97 9.8 99 9.10 10 i wa 12 11.3 12 13 Annex A (informative) Control items of manufacturing process. Annex B (normative) Weathering test method. Annex C (normative) Heat resistance test method Annex D (normative) Peeling strength test method. Annex E (normative) Impact test method-~ Annex F (normative) Indentation depth test method Annex G (normative) Bend test method -- Annex H (normative) Cathodic delamination test method -- Indentation depth test ------ Nominal strain at the time of tensile ‘breaking Bend test -vsvssssssssstneeteateneneneieiannntnenenenenene Cathodic delamination test Hot water immersion test Inspection- Repai General - Repair range Repair method Marking Report - Annex I (normative) Hot water immersion test method -----ssssnsueeacnaenes 25, Gi) PROTECTED BY COPYRIGHTG 3477-8 : 2012 Foreword This translation has been made based on the original Japanese Industrial Standard established by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee according to the proposal for establishment of Japanese Industrial Standard submitted by the Japan Iron and Steel Federation (JISF) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law. This Standard has been established by dividing the contents of JIS G 3469: 2010. This JIS document is protected by the Copyright Law. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public or utility model right. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public or the utility model right. JIS G 3477 series consists of the following 8 parts under the general title “Polyethylene coated steel pipes” Part 1: 3 layer extruded polyethylene coated steel pipes Part 2: 2 layer extruded polyethylene coated steel pipes Part 3: External polyethylene powder coated steel pipes Gi) PROTECTED BY COPYRIGHTJAPANESE INDUSTRIAL STANDARD JIS G 3477-3 : 2012 Polyethylene coated steel pipes— Part 3: External polyethylene powder coated steel pipes Introduction This Japanese Industrial Standard has been established by extracting the contents related to coated steel pipes of PIF from JIS G 3469:2010 and making some techni- cal modifications to them. 1 Scope ‘This Standard specifies the external polyethylene powder coated steel pipes (here- after referred to as “coated steel pipes”) mainly used for underground ” services trans- porting gas, oil, water. This Standard is generally applicable to straight pipes and deformed pipes of outside diameters 21.7 mm (nominal diameter 15A or 4B) to 1625.6 mm (nominal diameter 1 600A or 64B). The coated steel pipes are usually used at temperatures in the range of -40 °C to +60°C, Note The “underground” referred to above includes the bottom of river, the bot- tom of sea, ete. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. The most recent editions of the standards (including amendments) indicated below shall be applied. JIS B 2311 Steel butt-welding pipe fittings for ordinary use JIS B 2312 Steel butt-welding pipe fittings JIS B 2313. Steel plate butt-welding pipe fittings JIS G 0404 Steel and steel products—General technical delivery requirements JIS G 0415 Steel and steel products—Inspection documents JIS G 8444 Carbon steel tubes for general structure JIS G 3445 Carbon steel tubes for machine structure JIS G 8452 Carbon steel pipes for ordinary piping JIS G 3454 Carbon steel tubes for pressure service JIS G 8457 Are welded carbon steel pipes JIS G 3460 Steel pipes for low temperature service JIS G 3476 Petroleum and natural gas industries—Steel pipe for pipeline trans- portation systems JIS K 6766 Pinhole test method of lined films for corrosion prevention JIS K 6900 Plastics—Vocabulary PROTECTED BY COPYRIGHT2 G 3477-3 : 2012 JIS K 6922-2 Plastics—Polyethylene (PE) moulding and extrusion materials— Part 2: Preparation of test specimens and determination of proper- ties JIS K 7112 Plastics—Methods of determining the density and relative density of non-cellular plastics JIS K 7161 Plastics—Determination of tensile properties—Part 1: General prin- ciples JIS K 7162 Plastics—Determination of tensile properties—Part 2: Test conditions for moulding and extrusion plastics JIS K 7206 Plastics—Thermoplastic materials—Determination of Vicat softening temperature (VST) JIS K 7209 Plastics—Determination of water absorption JIS K 7210 Plastics—Determination of the melt mass-flow rate (MFR) and the melt volume-flow rate (MVR) of thermoplastics JIS K 7215 Testing methods for durometer hardness of plastics JIS K 7251 Plastics—Determination of water content JIS K 7350-2 Plastics—Methods of exposure to laboratory light sources—Part 2: Xenon-are lamps JIS Z0103 Glossary of terms used in rust and corrosion preventive technology JIS Z 0313 Test and assessment of abrasive blast-cleaned substrates before appli- cation of paints ISO 3183 Petroleum and natural gas industries—Steel pipe for pipeline transpor- lation systems ISO 15590-1 Petroleum and natural gas industries—Induction bends, fittings and flanges for pipeline transportation systems—Part 1: Induction bends API Spec 5L Specification for Line Pipe 3 Terms and definitions For the purposes of this Standard, the terms and definitions given in JIS K 6900 and JIS Z 0103 and the following apply. 3.1 cathodic delamination delamination of a coating from the steel surface occurring adjacent to defects on coat- ing due to alkali, hydrogen, etc. generated by protection current, when electrolytic protection is applied to the coated steel pipe and the detects on the coating surface serves as a cathode 3.2 type test test not performed upon every delivery, but performed at the time of initial manufac- ture* and when the manufacturing condition having effects on performances is changed PROTECTED BY COPYRIGHT