CLIENT:
PROJECT TITLE:
JOB NUMBER:
EQUIPMENT NUMBER:
EQUIPMENT SERVICE:
SERIAL NUMBER:
/
REQ / SPEC NO. :
PURCH ORDER NO.
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COMMENTS:
DATA SHEETS
ITEM No.
ATT
ITEM No.
ITEM No.
ATT
ATT
PUMP
MOTOR
GEAR
TURBINE
APPLICABLE OVERLAY STANDARDS
Rev
Date
Description
By
Checked
DATA SHEET No.
CENTRIFUGAL PUMP DATA SHEET
Sheet
of
CENTRIFUGAL PUMP DATA SHEET
1 Note APPLICABLE TO:
APPLICABLE NTL/INTNTL STANDARD:
FOR
SITE
NO. REQ
5
6
MANUFACTURER
SERVICE
PUMP SIZE
TYPE
No. STAGES
MODEL
SERIAL NO.
LIQUID CHARACTERISTICS
6
7
Units
LIQUID TYPE OR NAME :
VAPOR PRESSURE :
10
RELATIVE DENSITY :
11
SPECIFIC HEAT :
12
VISCOSITY :
Maximum
Minimum
kPa
Note
SERVICE :
Max & min values refer
IF INTERMITTENT NO. OF STARTS :
only to the property
PUMPS OPERATE IN:
listed
CORROSION DUE TO : (6.12.1.9)
kJ/(kg-K)
EROSION DUE TO : (6.12.1.9)
H2S CONCENTRATION (ppm) : (6.12.1.12)
Pa s
OPERATING CONDITIONS (6.1.2)
13
14
Units
15
NPSHa Datum:
16
PUMPING TEMPERATURE :
Maximum
CHLORIDE CONCENTRATION (ppm) :
Rated
Normal
Minimum
PARTICULATE SIZE (DIA IN MICRONS)
C.L. Impeller
PARTICULATE CONCENTRATION (PPM)
17
FLOW :
m/s
18
DISCHARGE PRESSURE : (6.3.2)
kPa
19
SUCTION PRESSURE :
kPa
20
DIFFERENTIAL PRESSURE :
kPa
21
DIFFERENTIAL HEAD :
#DIV/0!
22
NPSHA :
#DIV/0!
23
HYDRAULIC POWER :
kW
0,00
SITE AND UTILITY DATA
24
25
Rev
UNIT
LOCATION:
COOLING WATER :
26
INLET
m TROPICALISATION REQD
27
MOUNTED AT :
28
ELECTRIC AREA CLASSIFICATION:
29
6.1.22
GROUP
ZONE
TEMP
RETURN
PRESS. kPa
TEMP CLASS
DESIGN
MAX
MIN
SOURCE
30
SITE DATA :
31
ELEVATION (MSL) :
COOLING WATER CHLORIDE CONCENTRATION:
32
RANGE OF AMBIENT TEMPS:MIN / MAX
33
RELATIVE HUMIDITY: MIN / MAX
34
UNUSUAL CONDITIONS:
BAROMETER :
mmHg INSTRUMENT AIR :
MAX
kPa
ppm
MIN
kPa
STEAM
DRIVERS
TEMP K
35
HEATING
Max
Min
36
UTILITY CONDITIONS :
37
ELECTRICITY :
38
VOLTAGE
39
PHASE
40
HERTZ
PRESS. kPa
DRIVERS
HEATING
CONTROL
Max
Min
SHUTDOWN
PERFORMANCE
41
42
PROPOSAL CURVE NO.
43
As Tested Curve No.
44
IMPELLER DIA.: RATED
45
RATED POWER
DRIVER (7.1.5)
RPM
Driver Type
GEAR
MAX.
kW
MIN.
EFFICIENCY
mm
VARIABLE SPEED REQUIRED
(%)
SOURCE OF VARIABLE SPEED
46
RATED CURVE BEP FLOW (at rated impeller dia)
m/s
OTHER
47
MIN FLOW : THERMAL
m/s
MANUFACTURER
48
PREFERRED OPERATING REGION (6.1.11)
to
m/s
NAMEPLATE POWER
49
ALLOWABLE OPERATING REGION
to
m/s
Nominal RPM
50
MAX HEAD @ RATED IMPELLER
RATED LOAD RPM
51
MAX POWER @ RATED IMPELLER
kW
FRAME OR MODEL
52
NPSH3 AT RATED FLOW :
ORIENTATION
53
CL PUMP TO U/S BASEPLATE
LUBE
54
NPSH MARGIN AT RATED FLOW :
BEARING TYPE:
55
SPECIFIC SPEED (6.1.9)
56
SUCTION SPECIFIC SPEED LIMIT
57
SUCTION SPECIFIC SPEED
58
MAX. ALLOW. SOUND PRESS. LEVEL REQD (6.1.14)
(dBA)
59
EST MAX SOUND PRESS. LEVEL
(dBA)
60
MAX. SOUND POWER LEVEL REQ'D (6.1.14)
61
EST MAX SOUND POWER LEVEL
DATA SHEET No.
m/s
STABLE
(6.8.9)
m3/s, rpm, m
m3/s, rpm, m
kW
RADIAL
THRUST
STARTING METHOD
SEE DRIVER DATA SHEET
Rev:
SHEET
of
CENTRIFUGAL PUMP DATA SHEET
CONSTRUCTION
1 Note
2
API PUMP TYPE:
[Based on API 610 definitions]
NOZZLE CONNECTIONS:
(6.5.5)
3
4
Rev
CASING MOUNTING:
(6.3.10)
CASING TYPE:
Size
OH3 BACKPULLOUT LIFTING DEVICE REQD. (9.1.2.6)
Facing
Rating
SUCTION
DISCHARGE
PRESSURE CASING AUX. CONNECTIONS: (6.4.3.2)
Position
CASE PRESSURE RATING:
MAWP :
(6.3.6)
HYDROTEST :
No.
Size
Type
Facing
Rating
Posn.
kPa
kPa
HYDROTEST OH PUMP AS ASSEMBLY
10
BALANCE/LEAK OFF
SUCT'N PRESS. REGIONS DESIGNED FOR MAWP
11
DRAIN
ROTATION:
12
VENT
IMPELLERS INDIVIDUALLY SECURED :
13
PRESSURE GAGE
BOLT OH 3/4/5 PUMP TO PAD / FOUNDATION :
14
TEMP GAGE
PROVIDE SOLEPLATE FOR OH 3/4/5 PUMPS
15
WARM-UP LINE
(VIEWED FROM COUPLING END)
ROTOR:
16
SHAFT FLEXIBILITY INDEX (SFI) (9.1.1.3)
17
Drain Valve Supplied By
First Critical Speed Wet (Multi stage pumps only)
18
DRAINS MANIFOLDED
COMPONENT BALANCE TO ISO 1940 G1.0
19
VENT Valve Supplied By
SHRINK FIT -LIMITED MOVEMENT IMPELLERS (9.2.2.3)
20
VENTS MANIFOLDED
21
THREADED CONS FOR PIPELINE SERVICE & < 50C (6.4.3.2)
COUPLING:(7.2.3)
(7.2.13.f)
22
SPECIAL FITTINGS FOR TRANSITIONING (6.4.3.3)
MANUFACTURER
23
CYLINDRICAL THREADS REQUIRED (6.4.3.8)
MODEL
24
GUSSET SUPPORT REQUIRED
RATING (POWER/100 RPM)
25
MACHINED AND STUDDED CONNECTIONS (6.4.3.12)
SPACER LENGTH
26
VS 6 DRAIN
SERVICE FACTOR
27
DRAIN TO SKID EDGE
RIGID
28
mm
COUPLING WITH HYDRAULIC FIT (7.2.10)
MATERIAL (6.12.1.1)
29
COUPLING BALANCED TO ISO 1940-1 G6.3 (7.2.3)
30
APPENDIX H CLASS
31
MIN DESIGN METAL TEMP (6.12.4.1)
32
REDUCED-HARDNESS MATERIALS REQ'D (6.12.1.12.1)
COUPLING IN COMPLIANCE WITH (7.2.4)
33
Applicable Hardness Standard (6.12.1.12.3)
COUPLING GUARD STANDARD PER (7.2.13.a)
34
BARREL :
Window on Coupling Guard
35
CASE :
36
DIFFUSERS
37
IMPELLER :
API BASEPLATE NUMBER :
38
IMPELLER WEAR RING :
BASEPLATE CONSTRUCTION (7.3.14)
39
CASE WEAR RING :
BASEPLATE DRAINAGE (7.3.1)
40
SHAFT:
MOUNTING :
41
Bowl (if VS-type)
NON-GROUT CONSTRUCTION : (7.3.13)
42
Inspection Class
VERTICAL LEVELING SCREWS :
43
44
COUPLING WITH PROPRIETARY CLAMPING DEVICE (7.2.11)
K
BASEPLATE
BEARINGS AND LUBRICATION (6.10.1.1)
BEARING (TYPE / NUMBER):
(6.11.4)
45
RADIAL
46
THRUST
47
SUPPLIED WITH :
50
50
l GROUT AND VENT HOLES
l DRAIN CONNECTION
MOUNTING PADS SIZED FOR BASEPLATE LEVELING (7.3.5)
REVIEW AND APPROVE THRUST BEARING SIZE : (9.2.5.2.4)
48
49
LONGITUDINAL DRIVER POSITIONING SCREWS :
MOUNTING PADS TO BE MACHINED (7.3.6)
PROVIDE SPACER PLATE UNDER ALL EQUIPMENT FEET
LUBRICATION :
(6.10.2.2) (6.11.3) (9.6.1)
OTHER
PRESSURE LUBE SYSTEM TO ISO 10438-
(9.2.6.5)
ISO 10438 DATA SHEETS ATTACHED
51
Pressurized Lube Oil System mtd on pump baseplate
52
Location of Pressurized Lube Oil System mounted on baseplate :
REMARKS :
53
54
INTERCONNECTING PIPING PROVIDED BY
55
56
OIL VISC. ISO GRADE
57
CONSTANT LEVEL OILER :
DATA SHEET No.
VG
Rev:
SHEET
of
CENTRIFUGAL PUMP DATA SHEET
INSTRUMENTATION
1 Note
2
SEE ATTACHED API-670 DATA SHEET
ACCELEROMETER (7.4.2.1)
Rev
(7.5.1.4)
Number of Accelerometers
IDENTIFY LOCATION ON BASEPLATE
Mounting Location of Accelerometers
INTERCONNECTING PIPING BY
PROVISION FOR MTG ONLY
Number of Accelerometers
Mounting Location of Accelerometers
(6.10.2.10)
MECHANICAL SEAL (6.8.1)
10
11
FLAT SURFACE REQUIRED
12
Number of Accelerometers
13
(6.10.2.11)
Mounting Location of Accelerometers
14
15
SEAL SUPPORT SYSTEM MOUNTING
SEAL SUPPORT SYSTEM MOUNTED ON PUMP BASEPLATE
SEE ATTACHED ISO 21049/API 682 DATA SHEET
ADDITIONAL CENTRAL FLUSH PORT
(6.8.9)
HEATING JACKET REQ'D.
(6.8.11)
HEATING AND COOLING (6.1.17)
COOLING REQ'D
VIBRATION PROBES (7.4.2.2)
16
PROVISIONS FOR VIB. PROBES
17
NUMBER PER RADIAL BEARING
18
NUMBER PER AXIAL BEARING
19
MONITORS AND CABLES SUPPLIED BY (7.4.2.4)
COOLING WATER PIPING PLAN
COOLING WATER PIPING
FITTINGS
COOLING WATER PIPING MATERIALS
COOLING WATER REQUIREMENTS:
20
21
TEMPERATURE (7.4.2.3)
22
PROVISIONS FOR TEMP PROBES
23
RADIAL BEARING TEMP.
24
25
NUMBER PER RADIAL BEARING
BEARING HOUSING
m/s
HEAT EXCHANGER
m/s
TOTAL COOLING WATER
m/s
HEATING MEDIUM
OTHER
HEATING PIPING
THRUST BEARING TEMP.
26
NUMBER PER THRUST BEARING ACTIVE SIDE
27
NUMBER PER THRUST BEARING INACTIVE SIDE
PIPING & APPURTENANCES
MANIFOLD PIPING FOR PURCHASER CONNECTION (7.5.1.6)
28
TEMP. GAUGES (WITH THERMOWELLS) (9.1.3.6)
VENT
29
PRESSURE GAUGE TYPE
DRAIN
30
Remarks
COOLING WATER
31
TAG ALL ORIFICES (7.5.2.4)
32
SOCKET WELD CONN ON SEAL GLAND (7.5.2.8)
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
DATA SHEET No.
Rev:
SHEET
of
CENTRIFUGAL PUMP DATA SHEET
SURFACE PREPARATION AND PAINT
1 Note
TEST
Rev
MANUFACTURER'S STANDARD
SHOP INSPECTION (8.1.1)
OTHER (SEE BELOW)
PERFORMANCE CURVE
SPECIFICATION NO.
& DATA APPROVAL PRIOR TO SHIPMENT.
TEST WITH SUBSTITUTE SEAL (8.3.3.2.b)
PUMP:
PUMP SURFACE PREPARATION
PRIMER
FINISH COAT
MATERIAL CERTIFICATION REQUIRED
(6.12.1.8)
CASING
IMPELLER
SHAFT
OTHER
10
CASTING REPAIR WELD PROCEDURE APPR REQD
BASEPLATE:
(6.12.2.5)
(6.12.3.1)
11
BASEPLATE SURFACE PREPARATION
INSPECTION REQUIRED FOR CONNECTION WELDS (6.12.3.4.d)
12
PRIMER:
13
FINISH COAT
RADIOGRAPHY
14
DETAILS OF LIFTING DEVICES
LIQUID PENETRANT
(6.12.3.4.e)
MAG PARTICLE
15
ULTRASONIC
16
SHIPMENT: (8.4.1)
17
EXPORT BOXING REQUIRED
MAG PARTICLE
18
OUTDOOR STORAGE MORE THAN 6 MONTHS
RADIOGRAPHY
19
SPARE ROTOR ASSEMBLY PACKAGED FOR:
20
ROTOR STORAGE ORIENTATION (9.2.8.2)
HARDNESS TEST REQUIRED (8.2.2.7)
21
SHIPPING & STORAGE CONTAINER FOR VERT STORAGE (9.2.8.3)
ADDNL SUBSURFACE EXAMINATION (6.12.1.5) (8.2.1.3)
INSPECTION REQUIRED FOR CASTINGS
LIQUID PENETRANT
ULTRASONIC
22
FOR
23
N2 PURGE (9.2.8.4)
24
SPARE PARTS
METHOD
25
START-UP
26
NORMAL MAINTENANCE
PMI TESTING REQUIRED (8.2.2.8)
COMPONENTS TO BE TESTED
WEIGHTS
27
28
ITEM No
PUMP
DRIVER
kg
RESIDUAL UNBALANCE TEST (J.4.1.2)
GEAR
BASE
TOTAL
29
NOTIFICATION OF SUCCESSFUL SHOP
PERFORMANCE TEST (8.1.1.c) (8.3.3.5)
30
BASEPLATE TEST (7.3.21)
31
HYDROSTATIC
32
33
HYDROSTATIC TEST OF BOWLS & COLUMN (9.3.13.2)
OTHER PURCHASER REQUIREMENTS
PERFORMANCE TEST
34
COORDINATION MEETING REQUIRED (10.1.3)
TEST IN COMPLIANCE WITH (8.3.3.2)
35
MAXIMUM DISCHARGE PRESSURE TO INCLUDE
TEST DATA POINTS TO (8.3.3.3)
36
MAX RELATIVE DENSITY
37
OPERATION TO TRIP SPEED
38
MAX DIA. IMPELLERS AND/OR NO OF STAGES
TEST TOLERANCES TO (8.3.3.4)
NPSH (8.3.4.3.1) (8.3.4.3.4)
NPSH-1ST STG ONLY (8.3.4.3.2)
39
CONNECTION DESIGN APPROVAL (9.2.1.4)
NPSH TESTING TO HI 1.6 OR ISO 9906 (8.3.4.3.3)
40
TORSIONAL ANALYSIS / REPORT (6.9.2.10)
TEST NPSHA LIMITED TO 110% SITE NPSHA (8.3.3.6)
41
PROGRESS REPORTS
RETEST ON SEAL LEAKAGE (8.3.3.2.d)
42
OUTLINE OF PROC FOR OPTIONAL TESTS (10.2.5)
RETEST REQUIRED AFTER FINAL HEAD ADJ (8.3.3.7.b)
43
ADDITIONNAL DATA REQUIRING 20 YEARS RETENTION (8.2.1.1)
COMPLETE UNIT TEST (8.3.4.4.1)
44
SOUND LEVEL TEST (8.3.4.5)
45
LATERAL ANALYSIS REQUIRED (9.1.3.4) (9.2.4.1.3)
CLEANLINESS PRIOR TO FINAL ASSEMBLY (8.2.2.6)
46
MODAL ANALYSIS REQUIRED (9.3.9.2)
LOCATION OF CLEANLINESS INSPECTION
47
DYNAMIC BALANCE ROTOR (6.9.4.4)
NOZZLE LOAD TEST
48
INSTALLATION LIST IN PROPOSAL (10.2.3.l)
CHECK FOR CO-PLANAR MOUNTING PAD SURFACES
49
VFD STEADY STATE DAMPED RESPONSE ANALYSIS (6.9.2.3)
MECHANICAL RUN TEST UNTIL OIL TEMP STABLE
50
4 HR. MECH RUN AFTER OIL TEMP STABLE (8.3.4.2.1)
51
TRANSIENT TORSIONAL RESPONSE
(6.9.2.4)
52
BEARING LIFE CALCULATIONS REQUIRED (6.10.1.6)
4 HR. MECH RUN TEST (8.3.4.2.2)
IGNITION HAZARD ASSMT TO EN 13463-1 (7.2.13.e)
BRG HSG RESONANCE TEST (8.3.4.7)
53
CASING RETIREMENT THICKNESS DRAWING (10.3.2.3)
STRUCTURAL RESONANCE TEST (9.3.9.2)
54
FLANGES RQD IN PLACE OF SKT WELD UNIONS (7.5.2.8)
REMOVE / INSPECT HYDRODYNAMIC BEARINGS AFTER TEST
55
INCLUDE PLOTTED VIBRATION SPECTRA (6.9.3.3)
56
CONNECTION BOLTING (7.5.1.7)
AUXILIARY EQUIPMENT TEST (8.3.4.6)
57
CADMIUM PLATED BOLTS PROHIBITED
EQUIPMENT TO BE INCLUDED IN AUXILLIARY TESTS
58
VENDOR TO KEEP REPAIR AND HT RCDS (8.2.1.1.c)
59
VENDOR SUBMIT TEST PROCEDURES (8.3.1.1)
60
SUBMIT INSPECTION CHECK LIST (8.1.5)
61
(9.2.7.5)
LOCATION OF AUXILIARY EQUIPENT TEST
IMPACT TEST
(6.12.4.3)
PER EN 13445
PER ASME SECTION VIII
62
REMOVE CASING AFTER TEST
DATA SHEET No.
Rev:
SHEET
of
VERTICAL PUMP SUPPLEMENTAL DATA SHEET
1 Note VERTICAL TYPE (FIG 1.1)
2
Rev
REMARKS
3
4
5
VERTICAL PUMPS
6
7
PUMP THRUST:
VERTICAL PUMPS (CONT'D)
(+) UP
(-) DOWN
LINE SHAFT:
STATIC THRUST
LINE SHAFT DIAMETER
mm
AT MIN FLOW
TUBE DIAMETER
mm
10
AT RATED FLOW
LINE SHAFT COUPLING:
11
AT MAX FLOW
12
MAX THRUST
13
SOLEPLATE REQUIRED
14
SOLEPLATE Length x Width
15
SOLEPLATE THICKNESS
16
MOUNTING FLANGE REQUIRED
SUCTION STRAINER TYPE
m
LEVEL CONTROL
m
mm
IMPELLER COLLETS ACCEPTABLE
HARDENED SLEEVES UNDER BEARINGS (9.3.10.5)
17
COLUMN PIPE:
18
DIAMETER
mm
19
LENGTH
20
NUMBER
21
SPACING
RESONANCE TEST
STRUCTURAL ANALYSIS (9.3.5)
DRIVER ALIGNMENT SCREWS
m
SUCTION CAN
GUIDE BUSHINGS:
23
NUMBER
24
LINE SHAFT BEARING SPACING
25
GUIDE BUSHING LUBE:
SUCTION CAN
THICKNESS
mm
DIAMETER
mm
SEPARTATE MOUNTING PLATE (9.3.8.3.1)
26
PROVIDE SEPARATE SOLEPLATE (9.3.8.3.3)
27
DRAIN PIPED TO SURFACE (9.3.13.5)
28
BOWL HEAD CALCULATION REQUIRED
MATERIALS (additional)
29
30
SUCTION CAN / BARREL:
LINESHAFT SLEEVES :
31
DISCHARGE HEAD :
BEARING RETAINER :
32
BOWL SHAFT :
SHAFT ENCLOSING TUBE :
33
LINESHAFT :
DISCHARGE COLUMN :
34
LINESHAFT HARDFACING :
PRESSURE RATING:
35
BELLMOUTH :
HEAD
36
BOWL BEARING :
COLUMN PIPE
37
LINESHAFT BEARING :
BOWL
MAWP
HYDRO
SUMP ARRANGEMENT
38
SUMP DIMENSIONS :
42
C.L. OF DISCHARGE
43
SUMP DEPTH
l1
44
PUMP LENGTH
l2
45
GRADE TO DISCH.
l3
46
GRADE TO LOW LIQUID LVL
l4
47
GRADE TO 1ST STG IMPL'R.
l5
48
SUBMERGENCE REQ'D
49
SUMP DIAMETER
l6
d
l3
l4
LOW LIQUID LEVEL
l5
GRADE ELEVATION
41
l2
40
l1
39
mm
LENGTH
l6
22
LINESHAFT CONNECTION
50
51
52
53
54
55
56
57
DATA SHEET No.
Rev:
SHEET
of
CENTRIFUGAL PUMP DATA SHEET
PRESSURE VESSEL DESIGN CODE REFERENCES
1 Note
2
Rev
THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER
CASTING FACTORS USED IN DESIGN ( TABLE 3)
SOURCE OF MATERIAL PROPERTIES
5
WELDING AND REPAIRS
6
7
THESE REFERENCES MUST BE LISTED BY THE PURCHASER. (DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED)
ALTERNATE WELDING CODES AND STANDARDS
WELDING REQUIREMENT (APPLICABLE CODE OR STANDARD)
10
WELDER/OPERATOR QUALIFICATION
11
WELDING PROCEDURE QUALIFICATION
12
NON-PRESSURE RETAINING STRUCTURAL WELDING SUCH AS BASEPLATES OR SUPPORTS
13
MAGNETIC PARTICLE OR LIQUID PENETRANT EXAMINATION OF PLATE EDGES
14
POSTWELD HEAT TREATMENT
15
POSTWELD HEAT TREATMENT OF CASING FABRICATION WELDS
16
MATERIAL INSPECTION
17
18
THESE REFERENCES MUST BE LISTED BY THE PURCHASER
DEFAULT TO TABLE 14
ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 14) (8.2.2.5)
19
TYPE OF INSPECTION
20
RADIOGRAPHY
21
ULTRASONIC INSPECTION
22
MAGNETIC PARTICLE INSPECTION
23
LIQUID PENETRANT INSPECTION
24
VISUAL INSPECTION (all surfaces)
METHOD
FOR FABRICATIONS
FOR CASTINGS
25
26
REMARKS :
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
DATA SHEET No.
Rev:
SHEET
of
NOTES
1 Note
Rev
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
DATA SHEET No.
Rev:
SHEET
of