PT. Alim Ampuh Jaya Steel.

ICA Project-Tayan Alumina

Steel Structure

REVISION CONTROL SHEET

REV. NO

DATE

0
1

26-May-11
12-Jan-12

DESCRIPTION
Issued For Review
Issued For Contruction

ORIGINATOR
Tonny
Tonny

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CONTENTS
1.

General ....................................................................................................................................... 4
1.1. Standards & References .......................................................................................................... 4
1.2. Structural System ................................................................................................................... 4
1.3. Unit System ............................................................................................................................. 5
1.4. Computer Program .................................................................................................................. 5
1.5. Material ................................................................................................................................... 5

2. STRUCTURE CALCULATION ............................................................................................................ 6

2.1 Sketch Arrangements ............................................................................................................... 6
2.2. Computer Model and Analysis ................................................................................................ 7
2.3. Design Load ............................................................................................................................. 8
3. SUMMARY DESIGN AND ANALYSIS ............................................................................................. 15
3.1 Steel Ratio.............................................................................................................................. 15
3.2. Horisontal And Vertical Deflection........................................................................................ 18
3.3. Support Reaction ................................................................................................................... 21
3.4. Calculation Connection Bolt For Steel Structure................................................................... 22
4.

INPUT STAAD PRO 2007 ........................................................................................................... 50

5.

PLOT PLAN ................................................................................................................................ 53

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CALCULATION DSC-TK-104 STEEL STRUCTURE

1.

GENERAL

1.1.

Standards & References

The requirements shall be carried out in accordance with the latest editions of the following
American, Japanese and Indonesian standards & codes.
A. Standar Nasional Indonesia (Indonesian Standards)
SNI -03-1726-2002 Tata Cara Perencanaan Ketahanan Gempa untuk Bangunan
Gedung
SNI -03-1727-1989 Pedoman Perencanaan Pembebanan untuk Rumah dan Gedung
SNI-03-1729-2002 Tata Cara Perencanaan Struktur Baja untuk Gedung
B. AISC 325, 2005 American Institute of Steel Construction 13th edition
C. American Society for Testing and Materials
ASTM A36 - 2005 Carbon Structural Steel
ASTM A307 - 2004 Carbon Steel Bolt and stud, 60,000 psi Tensile Strength
ASTM A325M 2004 Structural Bolt, Steel, Heat Treated, 120/105 ksi Minimum
Tensile Strength [Metric]

D. ANSI/ ASCE 7- 2005 American Society of Civil Engineers Minimum Design Loads for
Buildings and Other Structure
E. UBC 1997 (Uniform Building Code)
F. AWS.D.1.1, 2006, Structural Welding Code

1.2. Structural System

Structure consist of steel structure
Structure shall be analysed by 3D model with STAADPRO.

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1.3. Unit System

Metric System unit shall be adopted in analysis as follows:
Length
: Meter, Centi meter, and mili meter
Force/moment
: Ton-m, KN-m or Kgf-cm
Masses
: Kg
Stress
: Kg/cm2 or MPa
Angle
: Degree
1.4. Computer Program
Computer software which used in analysis and calculation:
MS-Excel
MS-Word
Staad Pro ver. 2007
Prokon
1.5. Material
Structural Steel
Structural steel shall conform to ASTM A 36 or SNI-03-1729-2002 or JIS G 3101-SS400 or
equivalent. Minimum yield strength is 2400 kg/cm2.
Bolt Connection for Structural Steel
Connection bolts for main framing members shall be high strength bolt conforming to
ASTM A 325 or A 490 or equivalent. Connection bolts for secondary member (joist,
purlin, girt, etc.) shall be ordinary structural bolt (hexagon bolt type) conforming to
ASTM A 307 Grade B or JIS B 1180 or equivalent.
Anchor Bolt
Material of anchor bolt shall conform to ASTM A36 o r equivalent.

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2. STRUCTURE CALCULATION
2.1 sketch Arrangements

PLAN El + 0.00

View A-A

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2.2. Computer Model and Analysis

The structure is modeled in 3 dimensional space frame with boundary condition is applied at
the support
of the structure as Pin Support. Modeling comprising the following item
Input material Specification
Input structural members for Steel beam, Column
3D modeling of structure according to the geometry designed and elevation
Input load and load combination.

3D Model

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2.3. Design Load

2.3.1 . Seismic Load
[Link] Seismic Load in - X Direction (EQX)
Seismic Load in X direction is automatically generated from Spectrum Response Per UBC 1997
with such modification to accommodate SNI 1727 2002. Input Seismic Load in Staad program
comprising the following item.
- Seismic Coefficient = 0.075 (Zone 1 As per SNI 1726 2002)
- Importance Factor = 1
- R = 5.6 (Brace Frame)
- Soil Type (STAAD Value) = 4 = soft soil (Sd per UBC 1997)

Earthquake Load (X-direction automatically generated by Program)

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[Link] Seismic Load Y Direction (VZ)

- Seismic Coefficient = 0.075 (Zone 1 As per SNI 1726 2002)
- Importance Factor = 1
- R = 5.6 (Brace Frame)
- Soil Type (STAAD Value) = 4 = soft soil (Sd per UBC 1997)

Earthquake Load (Z-direction automatically generated by Program)

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2.3.2. Dead Load

[Link] Structure Self Weight Load (SW) Dead Load
Self Weight of structure is automatically calculated by Program with assigning weight per unit
volume of Steel = 7850 kg/m^3
[Link] . Floor/Platform Dead Load (DL1)
Superimposed dead Load = 50 kg/m^2

2.3.3 Live Load

- Floor live Load according

= 300 Kg/m2 Stair and Platform area.

Live Load

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2.3.4 Equipment Dead Load (EQL) DSC-TK-104

Equipment Load

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Equipment CAS-TK-413,433,453

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2.3.5 Wind Load

Wind Load = 100 Kg/m^2
Wind load shall be calculated by program based on basic wind speed = 40 m/sec = 135
km/hour which eqivalent with 100 kg/m^2

Wind Loads X Direction Assignment

Wind Loads Z Direction Assignment

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2.3.6 Loading Combination

All Steel structures is designed for the following loading combination whichever produces
greater stresses.

Loading
Condition
Erection
Normal
Operation

Note
D
EQL
LL
V
W

Combination of Load
D + E(E)
D + E(E) + W
D + EQL + LL
D + EQL +LL + W
D + EQL + (Vx + Vy )
D + EQL + LL + (Vy + Vx )

Stress
Increasi
ng
Factor
1.00
1.33
1.00
1.33
1.33
1.33

= Dead Load
= Equipment at Operational
= Live Load
= Earth quake Load
= Wind Load

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3. SUMMARY DESIGN AND ANALYSIS

3.1 Steel Ratio

3.D view off steel Stress ratio

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Steel Stress ratio Framing - A

Steel Stress ratio Framing - 1

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Table Stress Ratio Framing A 1

Beam
25
26
27
10
4
28
21
24
1
7
18
22
19
23
13
14
3
9

Design
Property
H300X150X6.5
H300X150X6.5
H300X150X6.5
H400X200X8
H400X200X8
H300X150X6.5
H350X175X7
H350X175X7
H350X175X7
H350X175X7
H350X175X7
H350X175X7
H350X175X7
H350X175X7
H350X175X7
H350X175X7
H400X200X8
H400X200X8

Actual
Ratio
0.811
0.811
0.811
0.779
0.752
0.724
0.637
0.61
0.592
0.592
0.568
0.567
0.559
0.559
0.543
0.542
0.54
0.54

Clause
AISC- H1-3
AISC- H1-3
AISC- H1-3
AISC- H1-3
AISC- H1-3
AISC- H2-1
AISC- H1-3
AISC- H1-3
AISC- H2-1
AISC- H2-1
AISC- H1-3
AISC- H1-3
AISC- H1-3
AISC- H1-3
AISC- H1-3
AISC- H1-3
AISC- H2-1
AISC- H2-1

L/C
19
19
18
18
18
18
18
18
8
8
17
17
17
17
17
17
8
8

Ax
(cm2)
46.78
46.78
46.78
83.37
83.37
46.78
62.91
62.91
62.91
62.91
62.91
62.91
62.91
62.91
62.91
62.91
83.37
83.37

Iz (cm4)
7210.001
7210.001
7210.001
23500
23500
7210.001
13500
13500
13500
13500
13500
13500
13500
13500
13500
13500
23500
23500

Iy
(cm4)
508
508
508
1740
1740
508
984
984
984
984
984
984
984
984
984
984
1740
1740

Ix
(cm4)
9.9
9.9
9.9
35.7
35.7
9.9
19.3
19.3
19.3
19.3
19.3
19.3
19.3
19.3
19.3
19.3
35.7
35.7

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3.2. Horisontal And Vertical Deflection

Deflection Horisontal.

Deflection Horisontal X Maximum

Deflection Horizontal Z Maximum

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Max X
Max Y
Min Y
Max Z
Min Z
Max rX
Min rX
Max rY
Min rY
Max rZ
Min rZ
Max Rst

Node
18
20
14
13
17
20
15
1
7
18
14
18

L/C
8 WX
8 WX
17 DL+E(O)+L
9 WZ
8 WX
17 DL+E(O)+L
17 DL+E(O)+L
8 WX
8 WX
17 DL+E(O)+L
17 DL+E(O)+L
8 WX

ICA Project-Tayan Alumina

Horizontal Vertical Horizontal Resultant
X mm
Y mm
Z mm
mm
22.139 -0.101
0.004
22.14
21.82
0.346
0.295
21.824
0.004 -4.203
0.306
4.214
0.002
0
1.109
1.109
21.814
0.346
-0.288
21.819
-0.003 -2.193
0.303
2.214
0.005 -4.202
0.306
4.213
0
0
0
0
0
0
0
0
-0.005 -4.201
0.306
4.212
0.004 -4.203
0.306
4.214
22.139 -0.101
0.004
22.14

Steel Structure

Remark
Max X

Max Z

Maximum Horizontal Deflection in X direction is 22.139 mm < H/200 = 5000/200 = 25 mm, which
is acceptable

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Deflection Vertical.

Deflection Vertical Y Maximum Elev. 5000

Max X
Max Y
Min Y
Max Z
Min Z
Max rX
Min rX
Max rY
Min rY
Max rZ
Min rZ
Max Rst

Node
18
20
14
13
17
20
15
1
7
18
14
18

L/C
8 WX
8 WX
17 DL+E(O)+L
9 WZ
8 WX
17 DL+E(O)+L
17 DL+E(O)+L
8 WX
8 WX
17 DL+E(O)+L
17 DL+E(O)+L
8 WX

Horizontal
X mm
22.139
21.82
0.004
0.002
21.814
-0.003
0.005
0
0
-0.005
0.004
22.139

Vertical Horizontal Resultant

Y mm
Z mm
mm
-0.101
0.004
22.14
0.346
0.295
21.824
-4.203
0.306
4.214
0
1.109
1.109
0.346
-0.288
21.819
-2.193
0.303
2.214
-4.202
0.306
4.213
0
0
0
0
0
0
-4.201
0.306
4.212
-4.203
0.306
4.214
-0.101
0.004
22.14

Remark

Max Y

Maximum Horizontal Deflection in Y direction is 4.203 mm < L/240= 4000/240 = 20 mm, which is
acceptable

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3.3. Support Reaction

Support Reaction
Table Support Reaction Maximum
Horizontal
Max Fx
Min Fx
Max Fy
Min Fy
Max Fz
Min Fz
Max Mx
Min Mx
Max My
Min My
Max Mz
Min Mz

Node
7
8
7
1
1
1
1
1
1
1
1
1

L/C
21 0.75DL+0.75E(0)+0.75L-0.75VX-0.225VZ
18 0.75DL+0.75E(0)+0.75L+0.75WX
19 0.75DL+0.75E(0)+0.75L+0.75WZ
9 WZ
23 0.75DL+0.75E(0)+0.75L-0.75VZ-0.225VX
9 WZ
1 VX
1 VX
1 VX
1 VX
1 VX
1 VX

Vertical

Fx kg
Fy kg
903.77 8265.518
-1558.142 10105.75
443.684 10173.361
0.014 -3617.185
539.993 8132.865
0.014 -3617.185
-613.598 -1533.996
-613.598 -1533.996
-613.598 -1533.996
-613.598 -1533.996
-613.598 -1533.996
-613.598 -1533.996

Horizontal
Fz kg
-116.675
36.573
-45.407
-3003.07
929.846
-3003.07
-204.298
-204.298
-204.298
-204.298
-204.298
-204.298

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3.4. Calculation Connection Bolt For Steel Structure

Joint 1

Plan and location of Beam-Column Connections Steel Framing 1

Joint 2

Plan and location of Beam-Column Connections Steel Framing A

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Joint 3

Plan and location of Base Plate Connections Steel

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3.4.1. Connection Joint 1

Max Force by Section Property

Section
H350X175X7

Max
Min

Axial
Max Fx
kN
26.817
-12.634

Shear
Max Fy
kN
48.019
-61.98

Torsion
Max
Max Mx
Fz kN
kNm
4.84
2.395
-4.841
-2.395

Bending
Max My Max Mz
kNm
kNm
2.336
74.206
-2.336 -69.226

Remarks

Beam 1

Profile data designs in use :

No

Properties
1 H400X200X8
2 H350X175X7

Ax
(cm2)
83.37
62.91

D
Bf
Tf
(cm) (cm) (cm)
40
20
1.3
35 17.5
1.1

Tw
Iz
Iy
Ix
Remarks
(cm) (cm4) (cm4) (cm4)
0.8 23500 1740 35.898 Column
0.7 13500
984 19.404 Beam

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Connection Column and Beam Connection Joint 1

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3.4.2. Connection Joint 2

Max Force by Section Property

Section
H350X175X7

Max
Min

Axial
Max Fx
kN
26.817
-12.634

Shear
Max Fy
kN
48.019
-61.98

Torsion
Max
Max Mx
Fz kN
kNm
4.84
2.395
-4.841
-2.395

Bending
Max My Max Mz
kNm
kNm
2.336
74.206
-2.336 -69.226

Remarks

Beam 2

Profile data designs in use :

No

Properties
1 H400X200X8
2 H350X175X7

Ax
D
Bf
Tf
Tw
Iz
Iy (cm4)
(cm2) (cm) (cm) (cm) (cm) (cm4)
83.37
40
20
1.3
0.8 23500
1740
62.91
35 17.5
1.1
0.7 13500
984

Ix
Remarks
(cm4)
35.898 Column
19.404 Beam

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Connection Column and Beam Connection Joint 2

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Drawing Connection Beam and Column Joint 2 :

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3.4.3. Connection Joint 3

Max Force by Section Property

Node
C1

max
min

Horizontal Vertical Horizontal

Fx kN
Fy kN
Fz kN
8.863 99.767
9.119
-15.28 -35.472
-29.45

Profile data designs in use :

Properties

No
1 H400X200X8

Ax
D
(cm2) (cm)
83.37
40

Bf
Tf
(cm) (cm)
20
1.3

Tw
Iz
Iy
Ix
Remarks
(cm) (cm4) (cm4) (cm4)
0.8 23500 1740 35.898 Column

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Connection Column and Base Plate Connection Joint 3

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4.

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INPUT STAAD PRO 2007

STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 10-Jan-12
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KG
JOINT COORDINATES
1 0 0 0; 2 4 0 0; 3 0 5 0; 4 4 5 0; 7 0 0 4; 8 4 0 4; 9 0 5 4; 10 4 5 4;
13 1.52 5 0; 14 0 5 1.52; 15 0 5 2.48; 16 1.52 5 4; 17 2.48 5 4; 18 4 5 1.52;
19 4 5 2.48; 20 2.48 5 0;
MEMBER INCIDENCES
1 3 13; 3 1 3; 4 2 4; 7 9 16; 9 7 9; 10 8 10; 13 3 14; 14 4 18; 17 13 20;
18 14 15; 19 15 9; 20 16 17; 21 17 10; 22 18 19; 23 19 10; 24 20 4; 25 20 18;
26 13 14; 27 15 16; 28 17 19; 70 3 7; 71 1 9; 72 2 10; 73 4 8;
START GROUP DEFINITION
GEOMETRY
_FRAMING1 3 9 13 18 19 70 71
_FRAMINGA 7 9 10 20 21
END GROUP DEFINITION
DEFINE MATERIAL START
ISOTROPIC STEEL
E 2.09042e+010
POISSON 0.3
DENSITY 7833.41
ALPHA 1.2e-005
DAMP 0.03
END DEFINE MATERIAL
MEMBER PROPERTY JAPANESE
3 4 9 10 TABLE ST H400X200X8
25 TO 28 TABLE ST H300X150X6.5
70 TO 73 TABLE LD L120X120X8
1 7 13 14 17 TO 24 TABLE ST H350X175X7
CONSTANTS
MATERIAL STEEL ALL
SUPPORTS
1 2 7 8 PINNED
MEMBER RELEASE
13 14 25 TO 28 START MY MZ
19 23 25 TO 28 END MY MZ
MEMBER TENSION
70 TO 73
DEFINE WIND LOAD
TYPE 1
<! STAAD PRO GENERATED DATA DO NOT MODIFY !!!
ASCE-7-2002:PARAMS 40.000 M/SEC 0 2 0 0 0.000 FT 0.000 FT 0.000 FT 1 1 8.500 M 4.000 M 4.000 M 2.000 0.010 0 0 0 0 0 0.967 1.000 0.870 0.850 0 -

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ICA Project-Tayan Alumina

Steel Structure

0 0 0 0.889 0.800 0.550

!> END GENERATED DATA BLOCK
INT 84.0598 84.0598 84.666 85.2432 85.7944 86.3221 86.8285 87.3153 87.7844 88.2369 88.6743 89.0976 89.5078 89.9057 90.2923 HEIG 0 4.572 4.87415 5.17631 5.47846 5.78061 6.08277 6.38492 6.68708 6.98923 7.29139 7.59354 7.89569 8.19785 8.5
DEFINE UBC LOAD
ZONE 0.075 I 1 RWX 5.6 RWZ 5.6 STYP 4
SELFWEIGHT 1
MEMBER WEIGHT
25 TO 28 CON 7395 1.074
LOAD 1 LOADTYPE Seismic TITLE VX
UBC LOAD X 1
MEMBER LOAD
25 TO 28 CON GX 175 1.074
PERFORM ANALYSIS
CHANGE
LOAD 2 LOADTYPE Seismic TITLE VZ
UBC LOAD Z 1
MEMBER LOAD
25 TO 28 CON GZ 175 1.074
PERFORM ANALYSIS
CHANGE
LOAD 3 LOADTYPE Dead TITLE SELFWEIGHT
SELFWEIGHT Y -1 LIST 1 3 4 7 9 10 13 14 17 TO 28
LOAD 4 LOADTYPE Dead TITLE DL
FLOOR LOAD
YRANGE 5 5 FLOAD -50 XRANGE 0 4 ZRANGE 0 4 GY
LOAD 5 LOADTYPE Live REDUCIBLE TITLE LL
FLOOR LOAD
YRANGE 5 5 FLOAD -300 XRANGE 0 4 ZRANGE 0 4 GY
LOAD 6 LOADTYPE Dead TITLE E(E)
MEMBER LOAD
25 TO 28 CON GY -1575 1.074
25 TO 28 CMOM GX 1100 1.074
LOAD 7 LOADTYPE Dead TITLE E(O)
MEMBER LOAD
25 TO 28 CON GY -7395 1.074
25 TO 28 CMOM GX 1100 1.074
LOAD 8 LOADTYPE Wind TITLE WX
WIND LOAD X 1 TYPE 1 XR 0 4 YR 0 8.5 ZR 0 4 OPEN
MEMBER LOAD
25 TO 28 CON GX 1225 1.074
LOAD 9 LOADTYPE Wind TITLE WZ
WIND LOAD Z 1 TYPE 1 XR 0 4 YR 0 8.5 ZR 0 4 OPEN
MEMBER LOAD
25 TO 28 CON GZ 1225 1.074
LOAD COMB 10 DL+E(E)
3 1.0 4 1.0 6 1.0

Calculation Steel Structure For DSC-TK-104

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PT. Alim Ampuh Jaya Steel.

ICA Project-Tayan Alumina

Steel Structure

LOAD COMB 11 0.75DL+0.75E(E)+0.75WX

3 0.75 4 0.75 6 0.75 8 0.75
LOAD COMB 12 0.75DL+0.75E(E)+0.75WZ
3 0.75 4 0.75 6 0.75 9 0.75
LOAD COMB 13 0.75DL+0.75E(E)+0.75L
3 0.75 4 0.75 6 0.75 5 0.75
LOAD COMB 14 DL+E(E)+L+C
3 1.0 4 1.0 6 1.0 5 1.0
LOAD COMB 15 0.75DL+0.75E(E)+0.75L+0.75WX
3 0.75 4 0.75 6 0.75 5 0.75 8 0.75
LOAD COMB 16 0.75DL+0.75E(E)+0.75L+0.75WZ
3 0.75 4 0.75 6 0.75 5 0.75 9 0.75
LOAD COMB 17 DL+E(O)+L
3 1.0 4 1.0 7 1.0 5 1.0
LOAD COMB 18 0.75DL+0.75E(0)+0.75L+0.75WX
3 0.75 7 0.75 5 0.75 8 0.75 4 0.75
LOAD COMB 19 0.75DL+0.75E(0)+0.75L+0.75WZ
3 0.75 4 0.75 7 0.75 5 0.75 9 0.75
LOAD COMB 20 0.75DL+0.75E(0)+0.75L+0.75VX+0.225VZ
3 0.75 4 0.75 7 0.75 5 0.75 1 0.75 2 0.225
LOAD COMB 21 0.75DL+0.75E(0)+0.75L-0.75VX-0.225VZ
3 0.75 4 0.75 7 0.75 5 0.75 1 -0.75 2 -0.225
LOAD COMB 22 0.75DL+0.75E(0)+0.75L+0.75VZ+0.225VX
3 0.75 4 0.75 7 0.75 5 0.75 2 0.75 1 0.225
LOAD COMB 23 0.75DL+0.75E(0)+0.75L-0.75VZ-0.225VX
3 0.75 4 0.75 7 0.75 5 0.75 2 -0.75 1 -0.225
PERFORM ANALYSIS PRINT STATICS CHECK
PARAMETER 1
CODE AISC
FU 4e+007 ALL
FYLD 2.4e+007 ALL
CHECK CODE ALL
PARAMETER 2
CODE AISC
STEEL MEMBER TAKE OFF LIST 1 3 4 7 9 10 13 14 17 TO 28 70 TO 73
FINISH

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PT. Alim Ampuh Jaya Steel.

5.

ICA Project-Tayan Alumina

Steel Structure

PLOT PLAN

Calculation Steel Structure For DSC-TK-104

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