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Excel Sizing

This document provides sizing calculations for two flash separators used in a process. It includes stream data, calculations to determine the diameter, height, thickness, and other dimensions of the separators. Key specifications calculated are a diameter of 4.435 meters and 8.871 meters for the first and second separators, respectively. Pressure, material thickness, and other design parameters are also determined.

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Jolteon Junior
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430 views10 pages

Excel Sizing

This document provides sizing calculations for two flash separators used in a process. It includes stream data, calculations to determine the diameter, height, thickness, and other dimensions of the separators. Key specifications calculated are a diameter of 4.435 meters and 8.871 meters for the first and second separators, respectively. Pressure, material thickness, and other design parameters are also determined.

Uploaded by

Jolteon Junior
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Chiller Sizing Information
  • Stream Data Overview
  • Flash Separator Specifications
  • Reactor Volume and Mass Specifications

Sizing Chiller

T1 (incoming water)
T2(out)
T

BTU/hr
Tons
Ideal Size

77 F
44.6 F
32.4 F

357552921.6
29796.0768
35755.29216

Flowrate
Cp

22080 GPM
1
60 min/hr
8.33 lb/gal

Stream Data
Variable
Vapor Fraction
T (C )
P (kPa)
Volume Flow (m3/h)
Density (kg/m3)
Mass Flow (kg/h)

Feed
0.811
110.000
535.000
83.160

Gas Outlet
1.000
110.000
535.000
76.350

Liquid Outlet
0.000
110.000
535.000
6.806

5.964
49830.000

5.188
43310.000

899.500
6522.000

Wl
Wv
pv
pl
K

6522.000 kg/h
1.812 kg/s
43310.000 kg/h
12.031 kg/s
5.188 kg/m3
899.500 kg/m2
0.011

1. Terminal Velocity
vt
0.150 m/s
2. Vapor and Liquid Volumetric Flow
mv
2.319 m3/s
ml
0.002 m3/s
3. Diameter of Separator
Dv
19.673
4.435 meter
174.624 inch
4. Volume Hold Up
Asumsi retention
600.000 seconds
Vol Hold up
1.208 m3

8.871
5.000
2.218
56.330
112.661

Height of Separator
Sesuai Rule of Thumb utk vertical separator, rasio Diameter:Tinggi = 1:2
Height
8.871 meter
9.000 meter
Calculation of Thickness separator
Corrosion Factor
0.042 in/year (Chuse & Eber, 1954)
Allowable working str
74500.000 lb.m2 (Brownell and Yiung, 1979)
Joint efficiencty
0.850
Equipment age (A)
10.000 years
Silinder thickness

Calculation of Roof Thickness


t

1.091 inch
27.722 mm

0.931 inch

23.657 mm

Flash Separator (V-101) Yg Kedua

Stream Data
Variable
Vapor Fraction
T (C )
P (kPa)
Volume Flow (m3/h)
Density (kg/m3)
Mass Flow (kg/h)

Feed
0.412
10.000
535.000
76.350

Gas Outlet
0.000
10.000
535.000
42.230

Liquid Outlet
1.000
10.000
535.000
34.120

16.370
43110.000

6.366
16270.000

813.300
27040.000

Wl
Wv
pv
pl
K
Terminal velocity
ut
Vapor and Liquid Volumetric Flow
mv
ml
Diameter separator
Dv

Height

Separator Thickness
Pressure
t

Roof Thickness
t

27040.000 kg/h
7.511 kg/s
16270.000 kg/h
4.519 kg/s
6.366 kg/m3
813.300 kg/m3
0.147

1.655 m/s
0.710 m3/s
0.009 m3/s

0.546
0.739 meter
29.099 inch
1.000 meter
1.478 meter
2.000 meter

535.000 Kpa
210.550 psia
0.398 inch
10.121 mm

0.447 inch
11.351 mm

14.550

meter

Pressure
Ops Presuur

210.550
535.000 kPa
77.590 psi
Efficiency J
0.800
t
0.335 inch
8.521 mm
Thickness Of The Roof
t
0.670 inch
17.029 mm

70.000

813.300
16270.000

12650.000

Q furnace
NHV NG
Mass NG
p

6.14E+07 kj/h
41868 kj/kg
1.54E+03 kg/h
5.9420716403 kg/m3

2.60E+02 m3/h

Volume of Reactor
Retention,t
Vmin

30-Dec hr
4.31E+01 m3

Volume of reactor
V

1.08E+02

mass of NG required
Mass of air required
Molecular weight of air
mole of air required
O2 required
N2 removed

1.54E+03 kg/hr
1.29E+03 kg/hr
24 kmole/kg
5.36E+01 kmole/hr
1.12E+01 kmole/hr
4.23E+01 kmole/hr

N2 in A
Total N2 need to adsorb
Zeolit required
Volume of zeolit

1.25E+00 kmole/hr
4.11E+01 kmole/hr
34.216974 ton
31.97848 m3
31978.48
Assume that 50% adsorber full of zeolite
Vol of adsorber
31.97848 m3
Diameter of adsorber

2.7309855 m

Height calculation

5.4619709 m

Actual Height

6.7119709 m

Actual volume

39.296919

Pressure design
Yield stregth
thickness
density of carbon steel
mass of material column
Zeolite saturation time
Flow Gas
Water Content
Number of operate column
O2 absorbed

150 kPa
12650 psi
30 mm
7.85
308.48081 kg

0.4 x106 stdm3


12.62 kg/10^6 std m3
1
5.048 kg/cycle

Calculation of saturation time of zeloite


vg
2.48 m/min
q
9.69
N2 loading
teta b

12.79115 kg/h.m2
5.0441906 h

Qh

841831.63

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