Hydro treating process and catalysts Resid hydro
processing,Effects of process variables,Reactor design
concepts.
Table:6.5
Technology to Improve HSD Quality
[1-2,17-19]
DHDS(35+bar
pressure)
When one sulfur reduction is
required
DHDT(85+bar
pressure)
Large sulfur reduction & high cetane
gain coupled with T-95 point
improvement
Hydrocracker
For middle distillate maximisation
along with cetane improvement &
very high sulfur reduction
Purpose
Hydrotreating
[1-2]
Remove hetero atoms and saturate carboncarbon bonds Sulfur, nitrogen, oxygen, and
metals removedOlefinic & aromatic bonds
saturated
Reduce average molecular weight & produce
higher yields of fuel products
Minimal cracking
Minimal conversion 10% to 20% typical
Products suitable for further processing or final
blending
Reforming, catalytic cracking, hydrocracking
Hydrocracking
Severe form of hydroprocessing
Break carbon-carbon bonds
Drastic reduction of molecular weight
50%+ conversion
Products
gasoline
more
Hydroprocessing Trends
for
diesel
than
[1-2,17-18]
Hydrogen is ubiquitous in refinery and expected to
increase
appropriate
Produces higher yields and upgrade the quality of
fuels
The typical refinery runs at a hydrogen deficit
As hydroprocessing becomes more prevalent, this
deficit will increase
As hydroprocessing progresses in severity, the
hydrogen demands
increase dramatically
Driven by several factors
Heavier and higher sulfur crudes
Reduction in demand for heavy fuel oil
Increased use of hydrodesulfurization for low
sulfur fuels
More complete protection of FCCU catalysts
Demand for high quality coke
Increased production of diesel
Increased production of diesel
[17-20]
Catalystic Reformer
The most important source of hydrogen for the
refiner
Continuously regenerated reformer: 90 vol%
FCCU Offgas
5 vol% of hydrogen with methane, ethane and
propane
Several recovery methods (can be combined)
Cryogenic
Pressure swing adsorption
Membrane separation
Steam-Methane Reforming
Synthesis Gas
Gasification of heavy feed
Hydrogen recovery pressure swing adsorption
or membrane separation
More expensive than steam reforming but can
use low quality by product streams
Sources of Hydrogen
[1-2,15-16]
Catalytic Reformer
The most important source of hydrogen for the
refiner
Continuously regenerated reformer: 90 vol%
Semi-continuously regenerated reformer: 80 vol
%
FCCU Offgas
5 vol% hydrogen with methane, ethane and
propane
Several recovery methods (can be combined)
Cryogenic
Pressure swing adsorption
Membrane separation
Steam-Methane Reforming
Synthesis Gas
Gasification of heavy feed
Hydrogen recovery pressure swing adsorption
or membrane separation
More expensive than steam reforming but can
use low quality by product streams
Reforming Endotherm catalystic reaction 750-815C
Shift [Link]
reaction 650C
Gas [Link] of CO2 in amine or hot
K2CO3 solution
[Link] amount of carbon monoxide and
carbon dioxide [Link] fixed-bed catalystic
reaction,700-800C
fixed
bed
catalystic
Table:6.6
Technologies to Improve MS Quality
[1-2,17-20]
Reformate Splitter
Separation
light
cut
reformate
Isomerisation
Benzene Saturation & Octane
increase
Continuos
catalystic
Reforming
Octane increase
FCC
Spiltter
of Benzene rich
from
rest
of
Gasoline Separation of light cut,mid cut
& heavy cut
Selective
desulpurisation
Sulphur reduction
Hydroprocessing Catalysts
Hydrotreating
Desired function Cobalt molybdenum : sulfur
removal
and
olefin
saturation
Nickel
molybdenum:
saturation
removal
&
aromatic
Reactor configurationFixed bed temperature to
control final sulfur content
Selective catalysts for sulfur removal without
olefin saturation Maintaining high octane rating
Hydrocracking
Crystalline silica alumina base with a rare earth
metal deposited in the lattice Platinum,
palladium, tungsten, and/or nickel
Feed stock must first be hydrotreated
Catalysts deactivate and coke does form even
with hydrogen present Hydrocrackers require
periodic regeneration of the fixed bed catalyst
systems Channeling caused by coke accumulation
a major concern Can create hot spots that can
lead to temperature runaways
Reactor configuration Ebullient beds pelletized
catalyst bed expanded by upflow of fluids
Expanded circulating bed allows continuous
withdrawal of catalyst for regeneration
Hydrodesulfurization
nitrogen
[1-2,31-33]
Sulfur
Sulfur converted to hydrogen sulfide (H2S) Added
hydrogen breaks carbon-sulfur bonds and
saturates remaining hydrocarbon chains
Form of sulfur bonds Sulfur in naphtha generally
mercaptans (thiols) and sulfides In heavier feeds,
more sulfur as disulphides and thiophenes
Light ends Heavier distillates make more light
ends from breaking more complex sulfur
molecules
Unsaturated carbon-carbon bonds
Olefins saturated one hydrogen molecule added
for each double bond Olefins prevalent in cracked
streams coker or visbreaker naphtha, catalytic
cracker cycle oil, catalytic cracker gasoline
Aromatic rings hydrogenated to cycloparaffins
(naphthenes)
Severe
operation
Hydrogen
consumption strong function of complexity of the
aromatics
prevalent
in
heavy
distillate
hydrotreating,
gas
oil
hydrotreating,
hydrocracking
Selective catalysts available for hydrotreating
gasoline for sulfur removal but not saturate olefins
Maintain high octane ratings
Hydrogen Consumption
Cracking reactions of carbon-carbon bonds
minimal in hydrotreating, even during aromatic
saturation
Hydrogen is lost in equilibrium with light gases
[1-2,12-16]
Chemical consumption due to hydrogenation reactions
cat
Amount is significant and may double amount
required for sulfur removal
Hydrogen absorbed in liquid products
Usually small compared to sulfur removal needs
1 lb/bbl
Hydrogen removed with purge gas
Used to maintain a high purity of hydrogen
light ends dilute the hydrogen concentration
Usually small compared to sulfur removal needs
General Effects of Process Variables
Reactor inlet temperature and pressure
Increasing temperature increases hydrogenation
but decreases the number of active catalyst sites
Temperature control is used to offset the decline
in catalyst activity
Increasing pressure increases hydrogen partial
pressure
and
increases
the
severity
of
hydrogenation
Recycle hydrogen
Require high concentration of hydrogen at reactor
outlet Hydrogen amount is much more than
stoichiometric High concentrations required to
prevent coke laydown & poisoning of catalyst
Particularly true for the heavier distillates
containing resins and asphaltenes
Purge hydrogen
[1-2,12-16]
Removes light ends and helps maintain high
hydrogen concentration
Naphtha hydrotreated primarily for sulfur removal
Mostly mercaptans (RSH) and sulfides (R2S)
Some disulfides (RSSR), and thiophenes (ring
structures)
Cobalt molybdenum on alumina most common catalyst
Chemical hydrogen consumption typically 50 to 250
scf/bbl
For desulfurization containing up to 1 wt% sulfur
70 to 100 scf/bbl
Significant nitrogen and sulfur removal 250
scf/bbl
Naphtha Hydrotreating Process
[1-2,12-16]
Fig:6.10 Naphtha Hydrotreating Process
Liquid hourly space velocity ~ 2
Hydrogen Recycle about 2000 scf/bbl
Stripper overhead vapour to saturate gas plant
Recovery of light hydrocarbons and remove H2S
Fractionator Pentane/hexane overhead to isomerization
Bottom to reformer
Hyrdoprocessing Basics
[1-2,12-16,31-33]
Fig:6.11 HydroProcessing Family
INTRODUCTION
Why Hydro processing ?
Need to increase automotive fuel yield and quality
Petroleum fractions contain organic Sulfur, Nitrogen
etc. which cause Increased air pollution Equipment
corrosion
Difficulties in further processing (catalyst poisoning
etc.)
Stringent Government regulation for Sulfur in fuel.
What is Hydroprocessing
[1-2,31-35]
Hydrotreating
Remove hertro atoms and saturation of carbon-carbon
bonds
Nitrogen,oxygen and metals removed
Olefinic and Aromatic bonds saturated
Reduced average molecular weight and produce higher
yields of fuel products
Hydrotreating
[1-2,30-35]
Catalystic
Hydrogenation
process
contaminats(S,N,O) to upgrade fuel
negligible effect on their boiling range
Also saturate olefins/aromatics to improve Cetane
Degree of hydroprocessing depends uppon the nature
of feedstock & extends of pollutants removal required
Used to upgrade Gasoline,Diesel and Lube base stocks.
Hydrotreating
[1-2,30-35]
to
remove
quality with
Sulphur is converted to hydrogen sulphide H2S
Added hydrogen breaks carbon-sulphur bonds &
saturates remainining hydrogen carbons
Creates some light ends
Heavy distillates makes more light ends from breaking
more complex sulphur molecules
Form of sulphur bonds
Sulphur
sulfides
In heavier feeds,more sulphur as Disulphides and
Thiopenes
is
naphtha
Mercaptans(Thiols)
and
Nitrogen is converted to ammonia(NH3)
Pyridines and
componds
Nitrogen removal minor in naphtha hydrotreating
As the feeds become heavier de-nitrogenation becomes
more significant,such as heavy distillate and gas oil
hydrotreating
Nitrogen removal requires about 4 times as much
hydrogen as equivalents of sulphur removal
Pyyroles
Major Hydrotreating Reactions
Removal of Hetro Atoms
are
[1-2,30-35]
nitrogen
containing
Major hydrotreating reaction
[1-2,30-35]
Hydrotreating-Effect of Process Variables
[1-2,30-35]
Reactor inlet temperature and pressure
Increasing temperature increases hydrogenation but
decreases the number of active catalyst sites
Temperature control is used to offset the decline in
catalyst activity
Increasing
pressure
pressure
and
the
hydrogenation
increases
increases
hydrogen partial
the
severity
of
Recycle Hydrogen
Requires high concentration of hydrogen reactor outlet
Hydrogen amount is much more than stoichiometric
High concentration require to prevent coke laydown
and poisoning of catalyst
Particularly true for the heavier distillate containing
resins and asphaltenes
Pure Hydrogen
Help to maintain high hydrogen concentration
Increases severity
Naphtha Hydrotreating
Distillate(Light and Heavy) hydrotreating
Gas oil hydrotreating
Fig:6.12 Hydrogen Consumption
Fig:6.13 HydroProcessing Catalyst share in Refinery
Hydrotreating Trends
[1-2,24,30-35]
Trend is more hydroprocessing is driven by several factors :
Heavier and higher sulphur crudes
Reduction in demand for heavy fuel oil
Increased used of hydrodesulfurization for low sulphur
fuels
More complete protection Of FCCU cactalyst
Demand of high quality coke
Fig:6.14 Catalyst in DHDS/DHDT Reactor
Fig:6.15 Catalyst in Hydrocracking Reactor
Challenges in HydroProcessing
[1-2,30-35]
Design of new catalyst formulation for :o Diesel end point reduction
o Selective ring opening for cetane improvement
with less hydrogen consumption
Design of improved reactor internals
Process and catalyst
hydroprocessing
for
slurry
reaction
based
Table:6.7
Reaction Chemistry-Indicative
Quality Changes
Boili
Reacti Hydro Dens ng Cetan
on
gen
ity Poin
e
t
moles
kg/
m3
Num
ber
1-2
-40
16.5
+10
1-2-3
-110
-28
+45
1-2-4
-90
16.5
+30
Good Distributors
Decrease radial thermal distributions
Increase volume for catalyst loading
Leading to
Increased cycle length
Higher throughput
Increase conversion
Improved product quality
Improved product consistency
Naphtha Hydrotreating-Hydrogen Consumption
[1-2,30-35]
For desulphurisation containing upto 1 wt% sulphur 70
to 100 scf/bbl
Higher nitrogen levels increase hydrogen consumption
proportionately
Signifant nitrogen and sulphur removal-250 scf/bbl
This is chemical hydrogen consumption
Add for mechanical loss and loss with the light
hydrocarbon vapours
Fig:6.16 Naphtha Hydrotreating-Process
Naphtha Hydrotreating - Process
[1-2,30-35]
Feed & hydrogen fed to furnace
Vapors passed down - flow over the catalyst bed
Outlet vapors about 370C
Outlet cooled and flashed at 370C to separate light
ends
Exchange with feed(for heat integration)
Final exchange with cooling water
Single stage flash adequate
Bulk of flash gas recycled
Flashed liquid fed to stripper for removal of light ends
of hydrogen sulphide and sour water
Distillate Hydrotreating
In general , all liquid distillate Streams contain sulfur
compounds that must be removed needs the
treatment.
Saturation of aromatics in diesel is essential to improve
the cetane number.
Distillate Hydrotreating-Hydrogen Consumption
[1-2,30-35]
Light distillate hydrotreating (kerosene and jet fuel)
requires more hydrogen than Naphtha hydrotreating.
Heavy distillate (diesel) hydrotreating consumption quite
variable
Can consume considerable quantities of hydrogen at
higher severity
Hydrogen consumption and operating pressure are a
function of the stream being treated, the degree of
sulfur and nitrogen removal, olefin saturation, aromatic
ring saturation,..
Typical conditions 300oC 425oC ; 300 psig and greater
Modest temperature rise since reactions are exothermic
Hydrogen recycle rate starts at 2,000 scf/bbl;
Consumption of 100 to 400 scf/bbl
Conditions highly dependent upon feedstock
Distillate (jet fuel & diesel) with 85% - 95% sulfur
removal
300 psig & hydrogen consumption of 200-300
scf/bbl
Saturation of
improvement
over 800 scf/bbl hydrogen & up to 1,000 psig
diesel
for
cetane
number
Fig:6.17 Typical Distillate Hydrotreater for Base Metal
Catalyst
Gas Oil Hydrotreating
[1-2,30-35]
Catalystic cracker feed stocks
light vacuum gas oil, solvent
hydrotreated severely Sulfur
aromatic rings removal of heavy
Desulphurization of gas oil can be achieved with a
relatively modest decomposition of structures Gas oils
can be contaminated with resins and asphaltenes
deposited in hydrotreater.
Require catalyst replacement with a shorter run length
than determined by deactivation
Guard chamber may be installed to prolong bed life
Nickel Molybdenum catalyst system from severe
hydrotreating
Gas Oil Hydrotreating - Process
(atmospheric gas oil,
deasphalting gas oil)
removal Opening of
metals
[1-2,30-35]
Normally requires two reactors with two beds
Effluent from the second reactor is flashed in to two
stages
High-pressure flash provides recycle of hydrogen gas
Low-pressure flash separates light ends for hydrogen
sulfide recovery
Low-pressure flash liquid is treated as gas oil and sent
to catalyst cracker
The initial temperature is expected to be of the order of
350C
Hydrogenation highly exothermic-care must be taken
to avoid runaways
Hydrocracking Trends
[1-2,30-35]
Hydrocracking does a better job of processing aromatic rings
without cooking than catalystic cracking
Hydrogen
reduced
aromatics(PNAs)
Reduce the frequency of aromatic considensation
Hetroatom and metals prevalents in resins
asphaltenes poison hydroprrocessing catalyst
Feedstock selection is
determination of CCR
to
much
hydrogenate
more
polynuclear
sophisticated
Distribution of aromatic,naphthenic
structure is important
and
and
than
paraffinic
Hydrocracking Feeds
Typical Feeds
Cat cracker "cycle oil"
Cat cracker "cycle oil"
Highly aromatic with sulphur,small ring and
polynuclear aromatics,catalyst fines usually has
high vescosity
Hydrocracked to form high
fuel,kerosene,diesel & heating oil
Gas oil from visbreaker
Aromatic
Gas oil from delayed cocker
yield
of
jet
Aromatic olefinic with sulphur
Residue Hydrotreating
[1-2,30-35]
Residuum technology is widely used for pretreating residuum
to produce RFCC feed,hydrotreating coker feed,hydrotreating
visbreaker/FCC feed or to produce Low sulphur Fuel
Oil(LSFO)
Most new residuum hydrotreating units pretreat for an
RFCC,allowing a very high conversion to high value product
with this combined processing
The RDS process reduces metals,sulphur,nitrogen and carbon
residue in the residuum
By pretreating the residuum with an RDS,the yields and
quality of RFCC products are greatly improved
Residue Hydrocracking
This technology provides the means to convert residuum to
lighter petroleum fraction such as naphthna and distillates
are greater than 70% conversion of heavy residual 975 F
(524 C) material
The unconverted residue is usually blended as fuel oil as if
the conversion is less than 80%
Conversion greater than 80% & as high as 97% has been
achieved commercially but the unconverted residue may be
unstable as a fuel oil blend stock
Along with high conversion,feed desulphurization of 80-85%
is typical for most designs
Hydrotreating of Diesel
[1-2,30-35]
Unionfining
Fixed bed catalysic process developed by UOP
Adopted for diesel Hydro-desulphurization
Key Features
Operates at about 36 Kg/cm2
Operates at about 360-400C temperature
Hydrogen is consumed
Heat is released
Products are saturated
Products are nearly free of hetero atoms(S,N,O)
HYDROTREATING FLOW SHEET
[1-2,30-35]
Fig:6.18 Hydrotreating Flow Sheet
DHDS Process Variable
[1-2,30-35]
Some important process variable affects the catalyst
stability and product quality
These variable needs to be monitored regularly for
consistent operation & longer cycle length
The Process Variables :
Reactor temperature
Feed rate quality
Liquid Hourly Space Velocity
Recycle gas rate
H2S partial pressure
DHDS Process Variable
Reactor Temperature
Temperature of the reactor effluent is more than that of
the reactor inlet stream
The hydesulphurisation reaction are exothermic
The reactor
parameter
Best way to control reactor temperature is to control
WABT by adjusting quench flow
Increasing reactor temperature increases severity of
reaction of constants like H2 partial pressure
Higher reactor temperature causes
atom(S,N,O) removal and saturation
Higher reaction leads to higher catalyst deactivation
(more coke deposit) and lower cycle time of plant
Higher reactor temperature may have adverse impact
on treated diesel color stability
temperature
is
most
vital
more
control
hetero
Feed Quality & Rate
DHDS feed streams are SR Gas oil,LCO from FCCU,gas
oil from CIDW,kerosene cuts etc.
Straight run components are easier to treat
Cracked product /unsaturated are difficult to process as
they require more heat during reaction
Regular monitoring of SG,sulphur contents of feed is
vital
Higher
S
content
in
feed
requires
severity,H2 consumption and H2S reaction
Liquid hourly space velocity is defined as M 3/Hr of feed
(at 15C)per M3 of catalyst
Design value of LSHV depends upon feed stock
quality,product quality stipulation and channeling that
may
occur
inside
reactor,leading
to
unusual
deactivation of catalyst bed
Operate near design value,do not go below trundown
ratio
H2 Partial Pressure
more
[1-2,30-35]
This is the design criteria and critical process variable
for good hetero atom(S,N,O) removal
It is defined as System Pressure * H2 Purity
Lower H2 partial pressure reduces reaction rate
Lower H2 partial pressure
deposition on catalyst
increases
rate
of
coke
Lower H2 partial pressure leads to higher reactor
temperature the (S,N,O)removal and reduce cycle
length
Recycle Gas Rate
Higher Recycle Gas Flow Rate Helps in
Supplying excess H2 is to ensure reaction completion
Absorbing heat of reaction to control bed temperature
Ensuring good linear velocity in heater and exchange to
control temperature
Another related process variable is gas-to oil ratio and
has same [Link] is defined as Total gas
flow(NM3/Hr)/Feed rate(NM3/Hr)at 15C
Hazards of Hydrogen
Hydrogen gas is colorless and odorless and not detectable by
human senses
[1-2,13-16,30-35]
Properties of Hydrogen
What Is Hydrogen?
Hydrogen is a colorless, odorless, tasteless, flammable
nontoxic gas. It is the lightest of all gases, with a specific
gravity of 0.0695. The hydrogen content of atmospheric air
at sea level is 0.5 ppm. Hydrogen has two isomers (forms):
ortho-hydrogen, in which the two atomic nuclei spin in the
same direction; and para-hydrogen, in which they spin in
opposite directions. There is no difference in the chemical
properties of the two forms of hydrogen, but there are slight
differences in physical properties. Gaseous hydrogen is a
mixture of 75% ortho-hydrogen and 25% para-hydrogen at
room temperature; this mixture is called normal hydrogen
(CGA G5 1991).
Hydrogen Has Unique Properties
[1-2,13-16]
Several unique properties contribute to the hazards
associated with gaseous and liquid hydrogen systems:
Hydrogen is flammable
concentrations.
The ignition energy for hydrogen is very low.
A single volume of liquid hydrogen expands to about
850 volumes of gas at standard temperature and
pressure when vaporized. At 7,000 ft elevation, this
expansion rate is increased to approximately 1,000
volumes of gas at standard temperature.
Hydrogen is able to reduce the performance of some
containment and piping materials, such as carbon
steel.
over
Properties of Hydrogen continued
wide
range
of
[13-16]
Flammability
Hydrogen burns with a nearly invisible bluish flame, unless it
is contaminated with impurities, in which case a pale-yellow
flame is easily visible in the dark. The temperature of burning
hydrogen in air is high 2050 oC (3,713 oF), as compared with
1250 oC (2,276 oF) for gasoline), and warm hydrogen gas
rises rapidly because of its buoyancy. Hydrogen forms a
flammable mixture over a wide range of concentrations in air
and requires a minimum ignition source, only one-tenth of
the energy required for gasoline vapors. It is the combination
of these factors that contributes to the flammability hazard
associated with hydrogen gas. (See the table below for a
summary of the physical properties of hydrogen.)
Embrittlement
Because of its small molecular size, hydrogen can easily pass
through porous materials and is capable of being absorbed
by some containment materials, which can result in loss of
ductility or embrittlement. At elevated temperatures, this
process is accelerated. Because of the possibility of hydrogen
embrittlement of some materials, piping and component
materials that are not subject to this form of degradation
should be [Link] materials include 300-
series stainless steels, copper, and brass.
Properties of Hydrogen continued
The following table lists the physical properties
characteristics of hydrogen and their values.
and
Table:6.8
Physical Properties and Characteristics of Hydrogen
Property/Characteristic
Values(approximate)
Color
None
Odor
None
Toxicity
Nontoxic
Density/Liquid(boiling point)
4.4lb/ft3 (0.07 g/cm3)
Boiling Point(1atm)
-423.2 F (-252.9C)
Critical Temperature(188.2 paisa)
-400.4 F(-240.2C)
stoichiometric mixture in air
29 vol %
Flammability limits in air
4-75 vol %
Detonation limits in air
18-60 vol %
Minimum ignition energy in air
20 uj
Autoignition temperature
1,085 F(585 C)
Volume Expansion
Liquid(-252.9C) to gas (-252.9C)
gas(from -252.9C to 20 C)
1:16
1:848
liquid(-252.9C)to gas (20C)
Hazards of Hydrogen
1:53
[13-16,36]
Flammability and Explosivity are Primary Hazards
The primary physical hazards associated with hydrogen gas
are its flammability and explosivity. This is because hydrogen
can form a flammable mixture with air over a wide range of
concentrations (4%75%), and very low energy is needed to
ignite hydrogen-air mixtures. Once hydrogen is ignited, the
reaction can proceed either by deflagration (subsonic
propagation) or detonation (supersonic propagation).
Deflagration in a closed volume can cause a pressure
increase of almost eight times the initial pressure. Detonation
from a low-energy ignition source is possible in hydrogen-air
mixtures of 18 to 60% vol% that are well mixed and
confined. Although hydrogen - air mixtures have the same
calorific value per pound as TNT, the rate of energy release is
much slower for hydrogen-air mixtures.
Hydrogen detonations, although rare, are characterized by
pressure increases so rapid that pressure-relief devices are
usually ineffective. When using hydrogen in enclosed areas,
consult National Fire Protection Association documents 68
and 69.
Effects on Health
Hydrogen is nontoxic and has even been used as a filler for
oxygen sources for underwater diving. The primary health
effect associated with hydrogen is the possibility that it could
displace air in a poorly ventilated or confined space, resulting
in asphyxiation. However, because it is flammable at only 4%
in air, the most significant concern should be the physical
hazard of flammability and the possibility of burns resulting
from fires and explosions. When working with liquid
hydrogen, there is an additional health hazard of cryogenic
burns.
Table:6.9
Flammability Limits
Hydrogen
Propane
LFL
4.1%
2.1%
UFL
75%
9.5%
Explosive Limits
LEF
18.3
UEL
59
Average velocity in air at 20C
Hydrogen
Oxygen
39MPH
10MPH
Auto ignition temperature C
Hydrogen
Propane
400
450
An invisible spark or static spark from a person can cause
ignition
Hydrogen therefore easily ignited and burns rapidly
Hydrogen-pure air flames are colorless
Colorless Hydrogen flames can cause severe burns
For occuptional exposure H2 is classed as as aphyxiant
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[Link]
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