PROCESS FLOW DIAGRAM:
PRODUCTION OF CHLORINATED POLYVINYL CHLORIDE
Combustion Products
To atmosphere
Makeup Dryer Air
92.5 mole % methane
Flare 4.8 mole % ethane
propane
Combustion Air (Excess)
Dryer Air 90% of Humid Air
Furnace
Surge Tank
Solid PVC Resin Rupture Disk Liquid Chlorine Drum
Chlorine Vaporizer
M
M
10 wt %
PVC slurry Water Out PT
Water Adiabatic
PT
Expansion Valve Cl 2 liq. NaOH Feed Drum
Chlorine Absorber
FT
Mixing Tank
LT
Waste Liquor Neutralizer
Condensate Caustic Soda Sol'n Solid NaOH M
Cholrine Vapor
10 wt % NaOH
Hot Water Steam Waste Liquor
HCl
Water Out
PVC Resin NaCl and NaCO 3
Chlorine Vapor Sol'n
Slurry
Cold Water Heat Exchanger NaOH Makeup Tank
Initiator
Reactor Centrifuge
Chlorination Reactor
Water In
PVC Resin 67-68 wt %
Slurry CPVC Particle
Slurry in Aqueous HCl Wetcake
Water Out Water In 90 wt % CPVC Resin
10 wt % HCl
Water M
CO2
Screw Conveyor
Steam
Waste Treatment Facility
Resin
25 kg bags M Neutralizer
AT
NaHCO Feed Drum
NaHCO 3 pH
3
Water Humid Air
10% of Humid Air
Condensate 20% Relative Humidity to atmosphere
FT
LEGEND:
NaHCO
PT - Pressure Transmitter 3 Product Centrifuge
FT- Flow Transmitter Makeup Tank 15.0 wt % CPVC
LT - Level Transmitter Slurry Dilute NaCl
AT - Analyzer Transmitter 10.0 wt % NaHCO
3
Wet Cake
90 wt % CPVC
Hot Air
Rotary Dryer
CPVC Product Resin
0.1 wt % Moisture