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Kiln Audit Data for Rawang Plant

This document provides data from a heat balance audit of Kiln RK3# at a plant in Rawang, Malaysia on March 13, 2012. The kiln produces approximately 4,789 tons of clinker per day. Data includes chemical composition and flow rates of the kiln feed, preheater dust, bypass dust, and clinker as well as ambient temperature and pressure readings.

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Mohamed Selim
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894 views1 page

Kiln Audit Data for Rawang Plant

This document provides data from a heat balance audit of Kiln RK3# at a plant in Rawang, Malaysia on March 13, 2012. The kiln produces approximately 4,789 tons of clinker per day. Data includes chemical composition and flow rates of the kiln feed, preheater dust, bypass dust, and clinker as well as ambient temperature and pressure readings.

Uploaded by

Mohamed Selim
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
  • Kiln Audit Heat Balance Data: This section contains detailed data on the heat balance of a kiln operation, providing metrics such as percentages of total weight, bypass ducts, and crystal water.

KILN AUDIT HEAT BALANCE TOOL - DATA ENTRY SHEET 1

Plant Name Rawang, Malaysia Kiln Feed Preheater dust Bypass Dust Clinker Clinker t/d
Name of the Kiln RK3# Flowrate wet, kg/h 280000 41720 199540 4789
Kiln Type H2O, % 0.21 0
Date of measurement March 13, 2012 Temperatures,C 69 445
Date of report Crystall Water, % 1 0.4 0
Ambient temperature, C 30
Altitude above sea level, m. 40 Kiln Feed Preheater dust Bypass Dust Clinker Hot meal
Atmospheric pressure, hPa 1008 ####### SiO2 ,% 6.81 12.11 22.48
Ambiente relative humidity, % 50% Al2O3 ,% 0.99 3.94 5.34
Fe2O3 ,% 0.41 1.84 4.74
-2
SO2 trapping % of S 50% CaO, % 50.38 44.93 65.69
TOC burnt in calciner 0% MgO, % 0.48 0.48 0.64
Ratio hot meal/kk 1.19 LOI ,% 40.3 34.9
Kiln inlet dust g/kgck 150 CO2 ,% 39.3
K2O ,% 0.18 0.91 0.52 1.3
Is there a by-pass in the kiln? Na2O ,% 0.03 0.04 0.07 0.27
Volume ratio of gas extraction at the by-pass, % 0.00% SO3 ,% 0.06 0.28 0.6
TiO ,% 0.116
P2O5 ,% 0.033
Non Carbonated CaO in Kiln Feed / Total CaO, % 0 TOC ,%
-
Non Carbonated MgO in Kiln Feed / Total MgO, % 0 Cl , % 0.6
S-2 ,% free lime: 1.71
Kiln feed dry - back calculated, kg/h: 308680 305338 LOI check 0.00 34.50
Total 99.64 64.65 0.00 99.91 2.17

Plant Name Rawang, Malaysia Kiln Feed Preheater dust Bypass Dust Clinker Clinker t/d Name of the Kiln RK3# Flowrate wet, kg/h

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