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Engineering Torsion Concepts

The document discusses torsion and torsional loads on circular shafts. It covers how a turbine applies torque to a shaft which transmits it to a generator. It describes how shearing stresses in the shaft create an internal torque equal and opposite to the applied torque. The stresses vary linearly from zero at the center to a maximum at the surface. For circular shafts made of elastic materials, the maximum shear stress and angle of twist can be calculated using torque, polar moment of inertia, and shear modulus.

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0% found this document useful (0 votes)
295 views66 pages

Engineering Torsion Concepts

The document discusses torsion and torsional loads on circular shafts. It covers how a turbine applies torque to a shaft which transmits it to a generator. It describes how shearing stresses in the shaft create an internal torque equal and opposite to the applied torque. The stresses vary linearly from zero at the center to a maximum at the surface. For circular shafts made of elastic materials, the maximum shear stress and angle of twist can be calculated using torque, polar moment of inertia, and shear modulus.

Uploaded by

BolWol
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

MECHANICS OF MATERIALS (I)

TORSION

Dr. Jung-San Chen


Department of Engineering Science
National Cheng Kung University
TORSIONAL LOADS ON CIRCULAR SHAFTS
Interested in stresses and strains of circular shafts

3-2
subjected to twisting couples or torques (right-hand rule)
Turbine exerts torque T on the shaft

J.S. Chen
TORSIONAL LOADS ON CIRCULAR SHAFTS
Shaft transmits the torque to the generator

3-3
Generator creates an equal and opposite torque T

http://www.youtube.com/watch?v=C-B9NfbsNvM
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TORSIONAL TEST

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NET TORQUE DUE TO INTERNAL STRESSES

Net of the internal shearing stresses is an internal

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torque, equal and opposite to the applied torque,

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NET TORQUE DUE TO INTERNAL STRESSES
Distribution of shearing stresses is statically

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indeterminate must consider shaft deformations

T = dF = ( dA)

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AXIAL SHEAR COMPONENTS
Torque applied to shaft produces shearing stresses on

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the faces perpendicular to the axis.

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SHAFT DEFORMATIONS
From observation, the angle of twist of the shaft is

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proportional to the applied torque and to the shaft length.

T
L

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SHAFT DEFORMATIONS
When subjected to torsion, every cross-section of a

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circular shaft remains plane and undistorted.

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It follows that

L or

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= =
L
: radius
Shear strain is proportional to
radius

c
max = and = max
L c

=c
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Shear strain in a circular bar
max

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( ) ( ) = max .. linear
c

o max = =c
c
min = =0

Shear strain in a circular tube

min
c1
c1 o min = max
c2
c2
J.S. Chen
STRESSES IN ELASTIC RANGE
Multiplying the previous equation by the shear modulus,

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G = G max Recall : = max
c c

From Hookes Law, = G , so max


( )

( ) = max .. linear o
c
r

The shearing stress varies linearly with the radial position


in the section.
J.S. Chen
STRESSES IN ELASTIC RANGE
Recall that the sum of the moments from the internal

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stress distribution is equal to the torque on the shaft at
the section,
max 2
= dM (= dA) max= dA dA
c c
dA
max 2 max
=T =
dM =
dA J
c c
c
The results are known as the elastic torsion formulas,

Tc T
max = and = J : polar moment of inertia
J J J.S. Chen
POLAR MOMENT OF INERTIA

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c c2
=J =
dA 2
(2 )d
2
=J =
dA 2
2 (2 )d
A 0 A c1

= c4 / 2 = (c24 c14 ) / 2
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NORMAL STRESSES
Elements with faces parallel and perpendicular to

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the shaft axis are subjected to shear stresses only.
Normal stresses, shearing stresses or a combination
of both may be found for other orientations.

J.S. Chen
ANALYSIS OF STRESSES ON INCLINED PLANES
A0 sec

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A0 sec
a b
A0
c d 90

A0 tan
(a) (b) (c)

(a) Element in pure shear


(b) Stresses acting on a triangular stress element
(c) Forces acting on the triangular stress element

J.S. Chen
ANALYSIS OF STRESSES ON INCLINED PLANES
Force equilibrium:

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=
A0 sec A0 sin + A0 tan cos =
A0 sec A0 cos A0 tan sin
or or
= 2 sin cos = (cos 2 sin 2 )

[Note]: trigonometric identities


=
sin 2 2sin cos , cos
= 2 cos 2 sin 2

Then the equations for and become


= sin 2

= cos 2

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ANALYSIS OF STRESSES ON INCLINED PLANES

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NORMAL STRESSES =45
= sin 2 =

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= =
cos 2 0

Element a is in pure
shear.

Element c is subjected to a tensile stress on two faces


and compressive stress on the other two.

Note that all stresses for elements a and c have the same
magnitude
J.S. Chen
FAILURE MODES
Ductile materials generally fail in shear.

3 - 23
Brittle materials are weaker in tension than
shear.
When subjected to torsion, a ductile specimen breaks
along a plane of maximum shear, i.e., a plane
perpendicular to the shaft axis.

J.S. Chen
FAILURE MODES
When subjected to torsion, a brittle specimen breaks

3 - 24
along planes perpendicular to the direction in which
tension is a maximum, i.e., along surfaces at 45o to the
shaft axis.

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ANGLE OF TWIST IN ELASTIC RANGE
Recall that the relation between

3 - 30
the angle of twist and maximum
c
shearing strain is max =
L
In the elastic range, the shearing
strain and shear are related by
Hookes Law,
max Tc
max = =
G JG
Equating the expressions for shearing strain and solving
for the angle of twist, = TL
JG
kT = GJ L : torsional stiffness fT = L GJ : torsional flexibility
J.S. Chen
NON-UNIFORM TORSION

3 - 31
If the torsional loading or shaft cross-section changes
along the length, the angle of rotation is found as the sum
of segment rotations
Ti Li
= Ti : internal torque
i J i Gi
J.S. Chen
NON-UNIFORM TORSION
Sign convention for the internal torque:

3 - 32
An internal torque is positive when its vector away from
the cut section and negative when its vector points toward
the section
(+) (+) (-) (-)
TBE cBE TBE LBE
( max ) BE = BE =
J BE J BE GBE
T c TED LED
( max ) ED = ED ED ED =
J ED J ED GED
TDC cDC TDC LDC
( max ) DC = DC =
J DC J DC GDC
T c TCA LCA
( max )CA = CA CA CA =
J CA J CAGCA
J.S. Chen
NON-UNIFORM TORSION
The maximum stress in the entire bar:

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max = Maximum (( max ) BE , ( max ) ED , ( max ) DC , ( max )CA )

The total angle of twist:

= BE + ED + DC + CA
If there exists n segments:
max = Maximum (( max )1 , ( max ) 2 , ....., ( max ) n )
n n
Ti Li
=
= i
i i J i Gi

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SHAFT WITH A VARYING CROSS SECTION
T is a constant

3 - 39
Tdx L L Tdx

d=
J ( x)G
= 0

d= 0 J ( x)G
max occurs at the smallest cross section
T is not a constant
T ( x)dx L L T ( x)dx

d=
J ( x)G
=
0

d=
0 J ( x)G
T ( x )c ( x )
max ( x) =
J ( x)
If T ( x) , c( x) , J ( x) are found, we can determine
max = Maximum (( max )( x))
J.S. Chen
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RELATIVE ANGLE OF TWIST

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STATIC INDETERMINACY
Statically Determinate Problems:

3 - 54
The internal forces can be obtained from the
equilibrium equations
Statically Indeterminate Problems:
The internal forces can not be obtained from
the equilibrium equations. It has to consider
the deformation geometry (boundary
condition).
J.S. Chen
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EXAMPLE
The bar ACB is fixed at both ends and
dA dB loaded by a torque T0 at point C. Segments

3 - 60
C AC and CB of the bar have diameters dA
and dB , lengths LA and LB, polar moment of
inertia JAC and JCB. Obtain formulas for the
A T0 B reactive torques TA and TB
LA LB
Note: Please use superposition method

LB J AC
TA = T0
B AC
L J + L A CB
J
LA J CB
TB = T0
LB J AC + LA J CB
J.S. Chen
STATICALLY INDETERMINATE TORSIONAL
MEMBERS

3 - 61
Tube (2) T = + Tube (2)
Bar (1) Bar (1) T1 T2
Tube (2) 1 Tube (2)
2
Rigid disk
Equation of equilibrium:T1 + T2=T
Equation of compatibility: = 1 =
2
T1 L T2 L
=
Torque-displacement relations: 1 = , 2
G1 J1 G2 J 2
G1 J1 G2 J 2
T1 = T , T2 T
G1 J1 + G2 J 2 G1 J1 + G2 J 2
TL
=
G1 J1 + G2 J 2 J.S. Chen
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RELATIVE ANGLE OF TWIST

3 - 66
https://www.youtube.com/watch?v=J3AF
H0TDOZ8
J.S. Chen

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