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Incomplete Expansion Cycle Analysis

The document describes the incomplete expansion cycle of a steam power plant. It consists of: 1. An isentropic expansion process in the engine. 2. A constant volume rejection process in the engine. 3. A constant pressure rejection process in the condenser. 4. A reversible adiabatic pumping process. 5. A constant pressure addition of heat process in the boiler. The engine work (W) equals the enthalpy drop during the isentropic expansion plus the volumetric flow times the pressure drop during the constant volume rejection process. The heat added (QA) equals the initial enthalpy minus the final enthalpy, as the energy in equals
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0% found this document useful (0 votes)
85 views11 pages

Incomplete Expansion Cycle Analysis

The document describes the incomplete expansion cycle of a steam power plant. It consists of: 1. An isentropic expansion process in the engine. 2. A constant volume rejection process in the engine. 3. A constant pressure rejection process in the condenser. 4. A reversible adiabatic pumping process. 5. A constant pressure addition of heat process in the boiler. The engine work (W) equals the enthalpy drop during the isentropic expansion plus the volumetric flow times the pressure drop during the constant volume rejection process. The heat added (QA) equals the initial enthalpy minus the final enthalpy, as the energy in equals
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd

Page 143

kJ
h5 = h at s5 equal to s3 and saturated = 2700 kg

h6 = h at 0.009593 MPa and s6 equal to s3


kJ
= 2270 kg
kJ
h7 = hf at 45℃ = 188.45 kg
kJ
h8 = hf at 0.174 MPa = 485.9 kg
kJ
h9 = hf at 1.70 MPa = 872.06 kg
kJ
h10 = hf at 2.35 MPa = 946.97 kg

𝑚3
vf7 = vf at 45℃ = 0.0010099 kg

𝑚3
vf10 = vf at 2.35 MPa = 0.0011913 kg

Wp4 = vf10 (pB10 − p10 )


kJ
= 0.0011913(9200 − 2350) = 8.16 kg

∑ Wp = vf7 (pB10 − p7 )
kJ
= 0.0010099(9200 − 9.593) = 9.2814 kg

For open heater no. 3


h2

m1

1𝐾𝑔 Open Heater (1 − m1 )


No. 3
h10 h9

(h10 − h9 ) 946.99 − 872.06


m1 = =
(h2 − h9 ) 2880 − 872.06
kg
= 0.0373 kg of throttle steam
For open heater no. 2

h9 − h8
m2 = (1 − m1 ) [ ]
h4 − h8
872.06−485.9
= (1 − 0.0373) [ 3230−485.9 ]
kg
= 0.1335 kg of throttle steam

For open heater no. 1

h8 − h7
m3 = (1 − m1 − m2 ) [ ]
h5 − h7
485.9−188.45
= (1 − 0.0373 − 0.1335) [ 3230−188.45 ]
kg
m3 = 0.098 kg of throttle steam

𝑊 = h1 − h2 + (1 − m1 )(h3 − h4 ) + (1 − m1 − m2 )(h4 − h5 ) + (1 − m1 − m2 − m3 )(h5 −


h6 )
𝑊 = 3226.6 − 2880 + (1 − 0.0373)(3331 − 3230) + (1 − 0.0373 − 0.1355)(3230 −
2700) + (1 − 0.0373 − 0.1355 − 0.098)(2700 − 2270)
kJ
𝑊 = 1196.5 kg

Wnet = W − ∑ Wp = 1196.5 − 9.2814


kJ
Wnet = 1187.2 kg

Ec = h1 − h10 + (1 − m1 )(h3 − h2 )
= 3226.6 − 946.97 + (1 − 0.0373)(3331 − 2880)
kJ
Ec = 2713.83 kg

kJ
QA = Ec − Wp4 = 2713.83 − 816 = 2705.67 kg
W 1196.5
a) ee = E = 2713.83 = 0.441 or 44.1%
C

Wnet 1187.72
b) ee = = 2705.67 = 0.439 or 43.9%
QA

c)
T
1 3’

9.20 MPa
2’
2.35 MPa
10’
4
1.70 MPa
5
45°C 6

For actual cycle

500,000 kg
mk = 125,000 = 4 kwh

3600 3600 kJ
Wk = = = 900 kwh
mk 4

kJ
h10′ = hf at 215℃ = 920.72 kg
kJ
h2′ = h at 2.35 MPa and 260℃ = 2913.6 kg
kJ
h3′ = h at 2.10 MPa and 440℃ = 3334.2 kg

h2′
m1 ′

1𝐾𝑔 Open Heater (1 − m1′ )


No. 3
h10 h9
t10′ = 215℃

h10′ −h9 920.62−872.06


m1′ = = 2913.6−872.06
h2′ −h9

kg
= 0.016 kg of throttle steam

Ec = h1 − h10′ + (1 − m1′ )(h3′ − h2′ )


= 3226.6 − 920.62 + (1 − 0.016)(3334.2 − 2913.6)
kJ
= 2719.85 kg

𝑊𝑘 900 𝑘𝐽
𝑊𝐵 = = = 947.4
𝑛𝑔 0.95 𝑘𝑔

WB 947.4
eB = = 2719.85 = 0.348 0r 34.8%
Ec′

d) For ideal cycle with pressure drop thru reheater tubes:

T
1 3

9.20 MPa

2.35 MPa 2
10’
2.10 MPa
4
1.70 MPa
9
5
8 45°C 6
7

S
kJ
h1 = h at 9.20 MPa and 440℃ = 3226.6
kg

kJ
h2 = h at 2.35 MPa and s2 equal to s1 = 2880 kg

with pressure drop of 0.25 MPa thru reheater tubes

kJ
h3 = h at 2.10 MPa and 440℃ = 3334.2 kg
kJ
h4 = h at 1.70 MPa and s4 equal to s3 = 3268 kg
kJ
h5 = h at s5 equal to s3 and saturated = 2693 kg
kJ
h6 = h at 0.009593 and s6 equal to s3 = 2286 kg
kJ
h7 = hf at 45℃ = 188.45 kg
kJ
h8 = hf with h5 equal to hg = 464.6 kg
kJ
h9 = hf at 1.70 MPa = 872.06 kg

h4

m2

(1 − m1 ) Open Heater
No. 2
h9 h8
(1 − m1 − m2 )

h −h
m2 = (1 − m1 ) [h9 −h8]
4 8

872.06−464.6
= (1 − 0.0373) [ 3268−464.6 ]
kg
= 0.14 kg of throttle steam
Heat balance for heater no. 1

h −h
m2 = (1 − m1 − m2 ) [h8 −h7 ]
5 7

464.6−188.45
= (1 − 0.0373 − 0.14) [ 2693−188.45 ]
kg
= 0.0907 kg of throttle steam

𝑊 = h1 − h2 + (1 − m1 )(h3 − h4 ) + (1 − m1 − m2 )(h4 − h5 ) + (1 − m1 − m2 − m3 )(h5 −


h6 )
= 3226.6 − 2880 + (1 − 0.0373)(3334.2 − 3268) + (1 − 0.0373 − 0.14)

(3268 − 2693) + (1 − 0.0373 − 0.14 − 0.0907)(2693 − 2286)


𝐤𝐉
𝑾 = 𝟏𝟏𝟖𝟏. 𝟑𝟑 𝐤𝐠

𝐄𝐜 = h1 − h10 + (1 − m1 )(h3 − h2 )
= 3226.6 − 946.97 + (1 − 0.0373)(3334.2 − 2880)
𝐤𝐉
𝐄𝐜 = 𝟐𝟕𝟏𝟔. 𝟗 𝐤𝐠

3600 3600 𝐤𝐉
𝐦= = 1181.33 = 𝟑. 𝟎𝟒𝟕 𝐤𝐰𝐡
W

𝐤𝐉
𝐇𝐑 = (m)(Ec ) = (3.047)(2716) = 𝟖𝟐𝟕𝟖. 𝟒 𝐤𝐠

3600 3600
𝐞𝐞 = = 8278.4 = 𝟎. 𝟒𝟑𝟓 𝐨𝐫 𝟒𝟑. 𝟓%
HR

Wk 900
e) 𝐧𝐤 = = 1196.5 = 𝟎. 𝟕𝟓𝟐 𝐨𝐫 𝟕𝟓. 𝟐%
W

(𝒘𝒊𝒕𝒉𝒐𝒖𝒕 𝒑𝒓𝒆𝒔𝒔𝒖𝒓𝒆 𝒅𝒓𝒐𝒑)


Wk 900
𝐧𝐤 = = 1181.33 = 𝟎. 𝟕𝟔𝟐 𝐨𝐫 𝟕𝟔. 𝟐%
W

(𝒘𝒊𝒕𝒉 𝒑𝒓𝒆𝒔𝒔𝒖𝒓𝒆 𝒅𝒓𝒐𝒑)


The Incomplete-Expansion Cycle
Page 148
T

B
2
4 3

Fig. 3-22. Incomplete-Expansion Cycle.

The ideal incomplete-expansion cycle is composed of the following processes:

1-2: isentropic expansion process in the engine, s = C


2-3: constant volume rejection of heat process in the engine, V = C
3-4: constant pressure rejection of heat process in the condenser, p = C
4-B: reversible adiabatic pumping process, s = C
B-1: constant pressure addition of heat process in the boiler, p = C

Engine Work, W
Recalling isentropic and isometric process

1
b

W
2
a

V
Fig. 3-23. Isentropic Process
P

2
d
W5
c 3
V
Fig. 3-24. Isometric Process

Neglecting ΔP and ΔK, the area behind the curve on the P-V plane represents the
work of steady flow process.
For isentropic process:
W8 = area behind the curve, 1-2-a-b-1
W8 = h1 − h2
For isometric process:
W8 = area behind the curve, 2-3-c-d-2
W8 = v2 (p2 − p3 )
For incomplete-expansion engine with zero clearance

P
1

S=C 2

V Engine
Fig. 3-25. Incomplete-Expansion
𝐖 = 𝐖𝟏−𝟐 +𝐖𝟐−𝟑

𝐖 = 𝐡𝟏 − 𝐡𝟐 + 𝐯𝟐 (𝐩𝟐 − 𝐩𝟑 )

Heat Added, QA
h1

𝐄𝐢𝐧 = 𝐄𝐨𝐮𝐭

𝐐𝐀 + 𝐡𝐁 = 𝐡𝟏

𝐐𝐀 = 𝐡𝟏 − 𝐡𝐁
QA

hB

Incomplete expansion engine almost always operates with a low initial pressure;
hence, the pump work is very small so that it can be neglected.

From the pump energy balance


𝐡𝐁 = 𝐡𝐁 + 𝐖𝐩

Wp ≈ 0
hB
hB ≈ h4
h4
𝐐𝐀 = 𝐡𝟏 − 𝐡𝟒

Wp
Thermal Efficiency, 𝑒𝑐
𝐖𝐧𝐞𝐭 𝐖𝐧𝐞𝐭 − 𝐖𝐏
𝐞𝐜 = =
𝐐𝐀 𝐐𝐀
𝐡𝟏 − 𝐡𝟐 + 𝐯𝟐 (𝐩𝟐 − 𝐩𝟑 )
𝐞𝐜 =
𝐡𝟏 − 𝐡𝟒

The Incomplete-Expansion Engine


Energy Chargeable, Ec
𝐄𝐜 = 𝐡𝟏 − 𝐡𝐟𝟑

Thermal Efficiency, 𝑒
𝐖 𝐡𝟏 − 𝐡𝟐 + 𝐯𝟐 (𝐩𝟐 − 𝐩𝟑 )
𝐞= =
𝐄𝐜 𝐡𝟏 − 𝐡𝐟𝟑

Mean Effective Pressure, mep or pm

(a) Ideal Mean Effective Pressure


𝐖 𝐡𝟏 −𝐡𝟐 +𝐯𝟐 (𝐩𝟐 −𝐩𝟑 )
𝐩𝐦 = 𝐕 =
𝐃 𝐯𝟐

(b) Indicated Mean Effective Pressure, mep𝑖


𝐖𝐈
𝐦𝐞𝐩𝐢 =
𝐕𝐃

(c) Brake Mean Effective Pressure, mep𝑏


𝐖𝐁
𝐦𝐞𝐩𝐛 =
𝐕𝐃

(d) Combined Mean Effective Pressure,


mep𝑘
𝐖𝐊
𝐦𝐞𝐩𝐤 =
𝐕𝐃
Steam Rate, m

(a) Ideal Steam Rate, m


𝟑𝟔𝟎𝟎
𝐦=
𝐖

(b) Indicated Steam Rate, m𝑖


𝟑𝟔𝟎𝟎
𝐦𝐢 =
𝐖𝐈

(c) Brake Steam Rate, m𝑏


𝟑𝟔𝟎𝟎
𝐦𝐛 =
𝐖𝐁

(d) Combined Steam Rate, m𝑘


𝟑𝟔𝟎𝟎
𝐦𝐤 =
𝐖𝐊

Thermal Efficiency, 𝑒

(a) Indicated Thermal Efficiency, 𝑒𝑖


𝐖𝐈
𝒆𝒊 =
𝐄𝐜

(b) Brake Thermal Efficiency, 𝑒𝑏


𝐖𝐁
𝒆𝒃 = 𝐄𝐜

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