Harmonic Analysis Report &

Recommendation

Customer:

JL SEAGULL POWER PRODUCTS,

#5, P.R. Complex,
Approved By, New No.38 (Old No.22)
S. Panneer Selvam, M.E., M.S., (Mgmt.,) Thambiah Road Extension,
Proprietor West Mambalam,

JL SEAGULL Power Products Chennai – 600 033

Off: +91 44 2484 9797
Email: [email protected], [email protected]

Mobile: +91 98412 97730

Prepared By,
GNANASOUNDAR M
JL SEAGULL Power Products
 Table of Content

S. No. Description Page

1) Objective of this study 3

TNEB notification details

2) 3

3) CEA Standard - Voltage and Current Harmonics 3

4) Instrument Detail 3

5) IEEE 519 4

6)
Harmonic Analysis Report

7)
Recommendation and Load & Harmonic details and 5

8) Sematic Diagram
7

9) 500 KVA Transformer LT Side

8-17

10) Appendix
18-19

Objective of this study:

M/S JL Seagull power products (Distributor for Schaffner Harmonic Filter) studied in Customer name
to assess the Harmonic level on 500KVA transformer LT side. Objective of this study is to assess the
Harmonics level whether the same is within the level prescribed by the notification from TNEB.

TNEB NOTIFICATION DETAILS:

1) Determination of Tariff for Generation and Distribution; Order No. 1 of 2012 dated 30-03-
2012 (Effectivefrom01-04-2012)
2) Ministry of Power (Central Electricity Authority) Notification No: 12/X/STD (CONN)/GM/CEA
(21-Feb-07)

As per the above notification, Harmonics shall be within the limits given below:

CEA Standard –Voltage and Current Harmonics

(1) The total harmonic distortion for voltage at the connection point shall not exceed 5% with no
individual harmonic higher than3%.
(2) The total harmonic distortion for current drawn from the transmission system at the
Connection point shall not exceed 8%.

As specified in the Supply Code, when the consumer fails to provide adequate harmonic suppression
equipment to avoid dumping of harmonics beyond the limits as specified by CEA regulations in to
Licensee’s distribution system, they are liable to pay compensation at 15% of the respective tariff.
As and when the consumer brings down the harmonics within the limit, compensation charges shall
be withdrawn.

Instrument Used:
FLUKE 435 –II Power quality Analyzer –Accuracy Class –A meeting
International Standard –IEC 61000-4-30 / EN50160 and TNEB requirement

IEEE 519:
 Harmonic Recommendation
Solution& Recommendation:
S. No. Location Active Arrangement of filter Part No. Capacitors
Harmonic
Filter (AHF)
Size

1) LT side 1x60A 1 No of 60 A FN3430-60-400-4 APFC should be Detuned

Transformer 500KVA

Harmonic Analysis Report:

Load and Harmonics Details: (with APFC)
Harmonic
Load Active Apparent Reactive Harmonic Compensat
Power
S. Measured Current Fundamental THDi THDv Power Power Power Compensat ion Current
Reference Factor
No. Location (A) Current (A) (%) (%) Total Total Total ion Current (A) with
Total
(RMS) (KW) (KVA) (KVAR) (A) 20%
Cushion
@ Maximum
RMS 634.8 633.8 7.44 1.7 363.95 405 180.4 0.98 47.2 56.64
Current(A)
500 KVA @ Maximum
295.4 293 18.29 1.9 215.3 220.05 31.7 0.98 53.6 64.32
1) Transformer THDi%
LT Side
@ Maximum
Harmonic
373.8 373 17.02 2.05 252.05 256.3 52.45 0.98 63.48 76.16
Compensation
Current (A)
 Load and Harmonics Details: (Without APFC)
Harmonic
Load Active Apparent Reactive Harmonic Compensat
Power
S. Measured Current Fundamental THDi THDv Power Power Power Compensat ion Current
Reference Factor
No. Location (A) Current (A) (%) (%) Total Total Total ion Current (A) with
Total
(RMS) (KW) (KVA) (KVAR) (A) 20%
Cushion
@ Maximum
RMS 610.2 610.6 5.54 1.67 372.1 399.8 151.15 0.93 33.8 40.56
Current(A)
500 KVA @ Maximum
511.3 512 10.17 1.62 317.05 346.05 160.4 0.92 52.1 62.52
1) Transformer THDi%
LT Side
@ Maximum
Harmonic
536 534.6 10.07 1.6 317.05 346.05 160.4 0.92 53.8 64.56
Compensation
Current (A)
Sematic Diagram:
 Customer Name
Measured Location 500 KVA Transformer LT side.

Date:
Measured Date & Duration 06th August’14 to 07th August’14 (Duration 24hrs)
06.08.14
Supply Voltage 433V

Load Current Rms Max. (Measured) 634.8A

1.Extruder Lamination Machine: 2.Adhesive Lamination Machine:

Rated Load: 79HP (58.9KW) Rated Load: 25.5HP (19.02KW)

(Including: 45HP-DC Drive) (Including: 17.5HP-AC Servo Drive)

Load 3.Hot Melt Machine: 4.Double & Shaft Slitting Machine:

Used Rated Load: 18.5HP ( 13.8KW ) Rated Load: 32.2HP (24.24KW)

(Including: 17.5HP-AC Servo Drive) (Including: 27.5HP-DC Drive + 2HP AC Servo Drive)

5. Single Shaft Slitting machine: 6. Titan Slitting machine:

Rated Load: 14.5HP (10.81KW) Rated Load: 17HP (12.68KW)

(Including: 12.5HP-DC Drive) (Including: 15HP-AC Servo Drive)

7.Thermia Boiler Unit: 8.Blow Film Extruder Machine:

Rated Load: 27HP (20.14 KW) Rated Load: 130HP (96.94KW)

(Including: 66HP-DC Drive)

9.Romatic Printing Machine: 10.Solventless Lamination machine:

Rated Load: 91HP (67.86KW) Rated Load: 8HP (5.7KW)

(Including: 54HP-AC Servo Drive) (Including: 4HP-AC Servo Drive)

11.Chilling Plant Load: 12.Oil Printing Machine:

Rated Load: 27HP (20.14KW) Rated Load: 79HP (58.9KW)

(Including: 45HP-DC Drive)

13.Lighting Load:

Rated Load: 15KW

Capacitor APFC- Automatic power factor control 250KVAR ( at MV panel)

Bank
details Detuning choke Detuning choke Not available
Observation: (Refer the charts) Reference at maximum Compensation Current:

 Measured at 500KVA Transformer LT side

 Maximum Compensation Current Required for filter sizing Ref.fig.40 : 63.48A
 RMS Current Ref.fig.37 : 373.8A
 Fundamental Current : 373A
 THDi (Total Current Harmonic Distortion) Ref. fig.39 : 17.02%
 THDv (Total Voltage Harmonic Distortion) Ref. fig.41 : 2.05%

 It is clear from the graph (Ref. fig.39 ) THDi exceeds the permissible limit of IEEE
519&CEA/TNEB norms

Conclusion:

 The Harmonics present in the system exceeds the permissible limits of IEEE 519 &CEA/TNEB*
norm.

 Harmonic filter should be installed at LT side to reduce the Harmonic

*Permissible limits for the Harmonic: THDi-8% & THDv-5%
Logger Data & Trend:
Individual Harmonics Reference at Max. THDi%:

350

295.8 293
300

250

200

150

100

50
18.29
6.91 14.74

2.18 1.89 5.26 0.23 0.37 0.19 0.17 0.23 0.13 0.12
0
22:35:02

Current L3 Max Current Fundamental L3 Max THD A L3 Max Amps Harmonics3 L3 Max Amps Harmonics5 L3 Max
Amps Harmonics7 L3 Max Amps Harmonics9 L3 Max Amps Harmonics11 L3 Max Amps Harmonics13 L3 Max Amps Harmonics15 L3 Max
Amps Harmonics17 L3 Max Amps Harmonics19 L3 Max Amps Harmonics21 L3 Max Amps Harmonics23 L3 Max Amps Harmonics25 L3 Max
 100
200
300
400
500
600
700

0
11:06:32
11:30:32
11:54:32
12:18:32
12:42:32
13:06:32
13:30:32
13:54:32
14:18:32
14:42:32
15:06:32
15:30:32
Load Current (RMS) (A) fig.01:

15:54:32
16:18:32
16:42:32
17:06:32
17:30:32
17:54:32
18:18:32
18:42:32
19:06:32
19:30:32
19:54:32
20:18:32
20:42:32

Current L1 Max
21:06:32
21:30:32
21:54:32
22:18:32
22:42:32
23:06:32
23:30:32
23:54:32

Current L2 Max
0:18:32
0:42:32
1:06:32
1:30:32
1:54:32
2:18:32
2:42:32
3:06:32
3:30:32
Current L3 Max 3:54:32
4:18:32
4:42:32
APFC OFF

5:06:32
5:30:32
5:54:32
6:18:32
6:42:32
7:06:32
7:30:32
From : 10:47:02 to 10:59:02

7:54:32
8:18:32
8:42:32
Power Cut From: 9:44:10 to 10.32:07

9:06:32
9:30:32
9:53:32
10:17:32
10:40:32
11:04:32
11:28:32
 0
5
10
15
20
200
400
600
800

0.0
20.0
40.0
80.0
60.0
11:06:32 11:06:32
11:06:32 11:30:32
11:31:02 11:31:02
11:54:32
11:55:32 11:55:32
12:18:32
12:20:02 12:20:02
12:42:32
12:44:32 12:44:32
13:06:32
13:09:02 13:09:02
13:30:32
13:33:32 13:33:32
13:54:32
13:58:02 13:58:02
14:18:32
14:22:32 14:22:32
14:42:32
14:47:02 14:47:02
15:06:32
Fundamental Current fig.02

15:11:32 15:11:32
15:30:32
15:36:02 15:36:02
15:54:32
16:00:32 16:00:32
16:18:32
16:25:02 16:25:02
16:42:32
16:49:32 17:06:32 16:49:32
17:14:02 17:30:32 17:14:02
17:38:32 17:54:32 17:38:32
18:03:02 18:18:32 18:03:02
18:27:32 18:42:32 18:27:32
18:52:02 19:06:32 18:52:02
19:16:32 19:30:32 19:16:32

Compensation Current (A) -for Filter Sizing, fig.04:

TNEB/CEA Limit
19:41:02 19:41:02
Current Fundamental L1 Max

19:54:32
THDi % (Total Current Harmonics Distortion), fig.03:

20:05:32 20:18:32 20:05:32

20:30:02 20:42:32 20:30:02

Comp Current L1
20:54:32 21:06:32 20:54:32
21:19:02 21:30:32 21:19:02
21:43:32 21:54:32 21:43:32
22:08:02 22:18:32 22:08:02
22:32:32 22:42:32 22:32:32
THD A L1 Max

22:57:02 23:06:32 22:57:02

23:21:32 23:30:32 23:21:32
23:46:02 23:54:32 23:46:02
0:10:32 0:18:32 0:10:32

Comp Current L2
0:35:02 0:42:32 0:35:02
0:59:32 1:06:32 0:59:32
Current Fundamental L2 Max

1:24:02 1:30:32 1:24:02

1:48:32 1:54:32 1:48:32
THD A L2 Max

2:13:02 2:18:32 2:13:02

2:37:32 2:42:32 2:37:32
3:02:02 3:06:32 3:02:02
Current

3:26:32 3:30:32 3:26:32

3:51:02 3:54:32 3:51:02
Comp Current L3
4:15:32 4:18:32 4:15:32
4:40:02 4:42:32 4:40:02
Reference point at

THD A L3 Max

5:04:32 5:06:32 5:04:32

5:29:02 5:30:32 5:29:02
5:53:32 5:54:32 5:53:32
maximum Compensation

6:18:02 6:18:32 6:18:02

Current Fundamental L3 Max

6:42:32 6:42:32 6:42:32

7:07:02 7:06:32 7:07:02
7:31:32 7:30:32 7:31:32
7:56:02 7:54:32 7:56:02
8:20:32 8:18:32 8:20:32
8:45:02 8:42:32 8:45:02
9:09:32 9:06:32 9:09:32
9:34:02 9:30:32 9:34:02
9:57:32 9:53:32 9:57:32
10:22:02 10:17:32 10:22:02
Ref.fig.01

10:40:32
Ref.fig.01

Ref.Fig.01

10:45:32 10:45:32
11:10:02 11:04:32 11:10:02
11:28:32
 0
1
2
3
5
6

0.2
0.4
0.6
1.2

0.8

0
1
11:06:32
11:06:32 11:30:02
11:30:32 11:53:32
11:54:32 12:17:02
12:18:32 12:40:32
12:42:32 13:04:02
13:06:32 13:27:32
13:30:32 13:51:02
13:54:32 14:14:32
14:18:32 14:38:02
14:42:32 15:01:32
15:06:32 15:25:02
15:30:32 15:48:32

Power Factor Total Max fig.06:

15:54:32 16:12:02
16:18:32 16:35:32
16:42:32 16:59:02
17:06:32 17:22:32
17:30:32 17:46:02
17:54:32 18:09:32
18:18:32 18:33:02
18:42:32 18:56:32
19:06:32 TNEB/CEA Limit
19:20:02
19:30:32 19:43:32
19:54:32
THDv % (Total Voltage Harmonics Distortion), fig.05:

20:07:02
20:18:32 20:30:32
20:42:32 20:54:02
21:06:32 21:17:32
21:30:32 21:41:02
21:54:32 22:04:32
22:18:32 22:28:02
THD V L1N Max

22:42:32 22:51:32
23:06:32 23:15:02
23:30:32 23:38:32
23:54:32 0:02:02
0:18:32 0:25:32
0:42:32 0:49:02
1:06:32 1:12:32
Power Factor Total Max

1:30:32 1:36:02
1:54:32 1:59:32
THD V L2N Max

2:18:32 2:23:02
2:42:32 2:46:32
3:06:32 3:10:02
3:30:32 3:33:32
3:54:32 3:57:02
4:18:32 4:20:32
4:42:32 4:44:02
5:06:32 5:07:32
THD V L3N Max

5:30:32 5:31:02
5:54:32 5:54:32
6:18:32 6:18:02
6:42:32 6:41:32
7:06:32 7:05:02
Ref.fig.01

7:30:32 7:28:32
7:54:32 7:52:02
Ref.fig.01

8:18:32 8:15:32
8:42:32 8:39:02
9:06:32 9:02:32
9:30:32 9:26:02
9:53:32 9:48:32
10:17:32 10:12:02
10:40:32 10:34:32
11:04:32 10:58:02
11:28:32 11:21:32
 0
50000
100000
150000
200000
250000
300000
350000
400000

0
50000
100000
150000
200000
250000
300000
350000
400000
450000
11:06:32 11:06:32
11:30:32 11:30:32
11:54:32 11:54:32
12:18:32 12:18:32
12:42:32 12:42:32
13:06:32 13:06:32
13:30:32 13:30:32
13:54:32 13:54:32
14:18:32 14:18:32
14:42:32 14:42:32
15:06:32 15:06:32
Active Power Total Max, fig.07:

15:30:32 15:30:32

Apparent Power Total Max, fig.08:

15:54:32 15:54:32
16:18:32 16:18:32
16:42:32 16:42:32
17:06:32 17:06:32
17:30:32 17:30:32
17:54:32 17:54:32
18:18:32 18:18:32
18:42:32 18:42:32
19:06:32 19:06:32
19:30:32 19:30:32
19:54:32 19:54:32
20:18:32 20:18:32
20:42:32 20:42:32
21:06:32 21:06:32
21:30:32 21:30:32
21:54:32 21:54:32
22:18:32 22:18:32
22:42:32 22:42:32
23:06:32 23:06:32
23:30:32 23:30:32
23:54:32 23:54:32
0:18:32 0:18:32
0:42:32 0:42:32
Active Power Total Max

1:06:32 1:06:32
Apparent Power Total Max

1:30:32 1:30:32
1:54:32 1:54:32
2:18:32 2:18:32
2:42:32 2:42:32
3:06:32 3:06:32
3:30:32 3:30:32
3:54:32 3:54:32
4:18:32 4:18:32
4:42:32 4:42:32
5:06:32 5:06:32
5:30:32 5:30:32
5:54:32 5:54:32
6:18:32 6:18:32
6:42:32 6:42:32
7:06:32 7:06:32
7:30:32 7:30:32
Ref.fig.01
Ref.fig.01

7:54:32 7:54:32
8:18:32 8:18:32
8:42:32 8:42:32
9:06:32 9:06:32
9:30:32 9:30:32
9:53:32 9:53:32
10:17:32 10:17:32
10:40:32 10:40:32
11:04:32 11:04:32
11:28:32 11:28:32
 205
210
215
220
225
230
235
240
245
250
255
0
20000
40000
60000
80000
100000
140000
160000
180000
200000

120000
11:06:32
11:30:02 11:06:32
11:53:32 11:30:32
12:17:02 11:54:32
12:40:32 12:18:32
13:04:02 12:42:32
13:27:32 13:06:32
13:51:02 13:30:32
14:14:32 13:54:32
14:38:02 14:18:32
15:01:32 14:42:32
15:25:02

Line to Neutral Voltage, fig.10:

15:06:32
15:48:32 15:30:32
Reactive Power Total Max, fig.09:

16:12:02 15:54:32
16:35:32 16:18:32
16:59:02 16:42:32
17:22:32 17:06:32
17:46:02 17:30:32
18:09:32 17:54:32
18:33:02 18:18:32
18:56:32 18:42:32
19:20:02 19:06:32
19:43:32 19:30:32
20:07:02 19:54:32
20:30:32 20:18:32

Vrms ph-n L1N Max

20:54:02 20:42:32
21:17:32 21:06:32
21:41:02 21:30:32
22:04:32 21:54:32
22:28:02 22:18:32
22:51:32 22:42:32
23:15:02 23:06:32
23:38:32 23:30:32
0:02:02 23:54:32
0:25:32 0:18:32

Vrms ph-n L2N Max

0:49:02 0:42:32
1:12:32 1:06:32
Reactive Power Total Max

1:36:02 1:30:32
1:59:32 1:54:32
2:23:02 2:18:32
2:46:32 2:42:32
3:10:02 3:06:32
3:33:32 3:30:32
3:57:02 3:54:32
Vrms ph-n L3N Max 4:20:32 4:18:32
4:44:02 4:42:32
5:07:32 5:06:32
5:31:02 5:30:32
5:54:32 5:54:32
6:18:02 6:18:32
6:41:32 6:42:32
7:05:02 7:06:32
7:28:32 7:30:32
Ref.fig.01

Ref.fig.01

7:52:02 7:54:32
8:15:32 8:18:32
8:39:02 8:42:32
9:02:32 9:06:32
9:26:02 9:30:32
9:48:32 9:53:32
10:12:02 10:17:32
10:34:32 10:40:32
10:58:02 11:04:32
11:21:32 11:28:32
 360
370
390
400
420
430

380
410
440
11:06:32
11:30:02
11:53:32
12:17:02
12:40:32
13:04:02
13:27:32
13:51:02
14:14:32
14:38:02
Line to Line Voltage, fig.11:

15:01:32
15:25:02
15:48:32
16:12:02
16:35:32
16:59:02
17:22:32
17:46:02
18:09:32
18:33:02
18:56:32
19:20:02
19:43:32
20:07:02
20:30:32
Vrms ph-ph L12 Max

20:54:02
21:17:32
21:41:02
22:04:32
22:28:02
22:51:32
23:15:02
23:38:32
0:02:02
0:25:32
Vrms ph-ph L23 Max

0:49:02
1:12:32
1:36:02
1:59:32
2:23:02
2:46:32
3:10:02
3:33:32
3:57:02
4:20:32
Vrms ph-ph L31 Max

4:44:02
5:07:32
5:31:02
5:54:32
6:18:02
6:41:32
7:05:02
7:28:32
Ref.fig.01

7:52:02
8:15:32
8:39:02
9:02:32
9:26:02
9:48:32
10:12:02
10:34:32
10:58:02
11:21:32
3ɸ - Voltage Waveform (Instantaneous) fig.12:

3ɸ - Distorted Current Waveforms (Instantaneous) fig.13:

Rɸ - Distorted Current Waveform (Instantaneous) fig.14: