STRUCTURAL

DESIGN BASIS REPORT

FOR
PROJECT
“PROPOSED INDUSTRIAL BUILDING FOR
M/S SUDHIR ENTERPRISES”
AT
TUMKUR

Structural Consultant: PMC: Client:

RADINS ENGINEERS LLP MATERIAL TREE M/S SUDHIR ENTERPRISES

#17, 4th Floor, (A unit of Live more Services P.L) Bangalore
100 Feet Ring Road, #559,1st floor,
BTM First Stage, 32 cross, 10th main
Bangalore - 560 029 4th Block Jayanagar ,
Email : Bangalore-11
[email protected]

DESIGNED MANOHAR CHECKED BY: RANJITH APPROVED INDU

BY: BY:

DATE 03.10.16 RFS NO. 29 REV. NO. R0

SHEET SIZE A4 NO. OF 19 ISSSUED FOR APPROVAL

SHEETS
Industrial building for M/S Sudhir Enterprises

INDEX
1.0 PROJECT BRIEF…………………………………………………………………………4

2.0 STRUCTURAL SYSTEM

2.1 BRIEF…………………………………………………………………………………………...5
2.2 FIRE RATING………………………………………………………………………………….6

3.0 DESIGN LOADS

3.1 DEAD LOADS …………………………………………………………………………………7
3.2 SUPER IMPOSED DEAD LOADS ……………………………………………………………8
3.3 FLOOR LIVE LOADS …………………………………………………………………………9
3.4 MISCELANEOUS LOADS …………………………………………………………………...9
3.5 ROOF LIVE LOADS …………………………………………………………………………..9
3.6 OVER HEAD WATER TANK LOADS ………………………………………………………10
3.7SEISMIC LOADS ……………………………………………………………………………...10
3.8 WIND LOADS ……………………………………………………………………….………..10
3.9 EARTH PRESSURE AND BUOYANCY …………………………………………………….11

4.0 STRUCTURAL MATERIALS

4.1 CONCRETE AND REINFORCEMENT ……………………………………………………...12
4.2 CLEAR COVER TO MAIN REINFORCEMENT ……………………………………………12

5.0 STRUCTURE MODELLING AND ANALYSIS METHODOLOGY

5.1 BRIEF ………………………………………………………………………………………….13
5.2 GRAVITATIONAL LOAD ANALYSIS ……………………………………………………...13
5.3 WIND ANALYSIS……………………………………………………………………………. 13
5.4 SEISMIC ANALYSIS………………………………………………………………………….13
5.5 SEISMIC INDUCED TORSION ………………………………………………………………13
5.6 ACCIDENTAL DESIGN ECCENTRICITY ………………………………………………….14
5.7 DEFLECTION, SWAY AND DRIFT ………………………………………………………...14
5.8 STABILITY INDICES………………………………………………………………………...15

6.0 LOAD COMBINATIONS………………………………………………………………..16

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7.0 DESIGN OF ELEMENTS

7.1 DESIGN METHODOLOGY………………………………………………………………….18
7.2 DESIGN OF FOUNDATIONS ………………………………………………………………..18
7.3 DESIGN OF COLUMNS ……………………………………………………………………...18
7.4 DESIGN OF LIFT CORE WALLS AND SHEAR WALLS ………………………………….18
7.5 DESIGN OF BEAMS AND SLABS …………………………………………………………..18
7.6 DESIGN OF WATER TANKS ………………………………………………………………..18
7.7 DETAILING AND DRAWING ……………………………………………………………….18

8.0 LIST OF REFERENCES …………………………………………………………………19

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1.0 PROJECT BRIEF

The proposed project is Industrial building for ‘M/S Sudhir Enterprises.’ to be built at
Vasanthanarsapura 1st phase, Tumkur, Karnataka.

This industrial project consists of following blocks spreading over an area of~ 3400 SQM.

1. Production block
2. Security Block
3. External Miscellaneous Blocks
4. U.G. Sump tank
5. MEP Services & Roads

Each block is structurally modelled and analysed independently as per relevant Indian codes for
the following primary loads and their combinations as required:

1. Dead load

2. Live loads

3. Seismic loads

4. Wind loads

The structure will be designed as per IS 456-2000 for R.C.C. elements, IS 800-2007 for
structural steel elements and as per IS: 1893-2002 for earthquake and as per IS: 875-1987.part 1,
2, 3 for Dead, Live and Wind loads respectively.

Underground water retaining structure shall be designed as per IS 3370.

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2.0 STRUCTURAL SYSTEM

2.1 Brief:

The project consists of Production Block, Security Block and other miscellaneous Blocks
spreading over the site area.

As the existing ground level is varying along the site, and approximately 2m lower from the road
level, it was proposed to fill the entire site till road level such that the finished ground level
(FGL) of site and road will be same. The building plinth level is raised by 300mm from the FGL.

The structure are to be founded on isolated and combined shallow foundations and will be
designed on the basis of soil report from ‘Geotechnical consultant’ for the required bearing
capacity and water pressure etc.

The structure is located under seismic zone-II of IS 1893-2002, and the height is not more than
40m, hence dynamic analysis shall notbe performed (As it is not required). Design, including
design for durability, construction and use in service should be considered as a whole. The
realization of design objectives requires compliance with clearly defined standards for materials,
production, workmanship and also maintenance and use of structure in service.

The structural system of each blocks is given below.

a. Production Block:

This block consists of RCC sub structure and structural steel portal frame for super
structure. The Structural steel columns are anchored to RCC pedestal at plinth level with
base-plate and foundation bolts.

The size of the production block is 100ft x 50ft. and the minimum clear height is 6m
above plinth level. The proposed roof structure is Structural steel portal frame placed at
6m interval. The Z purlins are proposed to support the roof sheet. The 2T gantry loads are
considered for design of footings and columns. The gantry bracket top level is 4.0m.

For side cladding the brick wall is proposed up to 3m height and remaining height

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covered with sheet cladding.

The roof has two sided slope and slope angle 6 degree.

The plinth beams are proposed along the periphery of the building to support the 3m
height of wall. And concealed column of 200mmx200mm is proposed at 6m interval to
confine the wall for lateral stability.

Load transfer path is from steel roof-column-footing to soil.

b. Security Block

This block consists of Ground + Terrace. The proposed structural system is conventional
Beam and Slab system.

Load transfer path is from slab-beam-column-footing to soil.

2.2 Fire Rating:

a) RCC Elements: Fire rating of two hour is assumed for all R.C.C structural elements.

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3.0 DESIGN LOADS

3.1 DEAD LOAD:

Dead loads as per is-875 (part-1) 1987

Sl.No. MATERIALS UNIT WEIGHT(kN/m3)

1 REINFORCED CONCRETE(R.C.C.) 25.0
2. PLAIN CONCRETE 24.0
3. CEMENT MORTAR 20.4
4. GLASS 26.7
5. SOLID BLOCKS 21.0
6. GRANITE 26.4
7. BRICKBAT COBA 14.2
8 CINDER 11.0
8. STONES 25.5
9. TERRACOTA 23.25
10. WATER 10.0
11. SEWAGE WATER 12.0
12. EARTH
DRY 18.6
MOIST 21.0
13. STEEL 78.5
14. PVC 13.25
15 POROTHERM CLAY BRICKS 8.0

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SUPER IMPOSED DEAD LOADS

Dead loads other than self-weight are tabulated below

Type Super imposed dead loads in kN/m2

6.25

Toilet (75mm thk. Floor finish (screed + tile) +12mm thk. Ceiling
plaster+300 mm filling with brickbat coba of unit weight 14.2
kN/m2=1.75+0.25+4.25 = 6.25)

2.0
Staircase (75mm thk. Floor finish (screed + tile) +12mm thk. Ceiling
plaster=1.75+0.25= 2)

Terrace (150mm 3.0

Average thickness)

Wall Loads
Wall loads per meterheight, per meter length :
200mm thick Masonry
(Block masonry) wall:
Self-weight of 0.20 x 8=1.6kN/m
wall(8.0kN/m3 is density):
(Inside 15 mm + outside Total thickness of plaster : 0.035 m
20mm plastering)
Weight of plaster : 0.035X20.40=0.715 kN/m
Total load : 1.6 + 0.715 = 2.315kN/m
Say 2.35kN/m
150mm thick Masonry
(Block masonry) wall:
Self-weight of wall 0.15 x 8=1.2kN/m
(8.0kN/m3 is density):
(Inside 15 mm + outside 15 Total thickness of 0.030 m
mm plastering) plaster :
Weight of plaster : 0.030X20.40=0.612 kN/m
Total load : 1.2 + 0.612 = 1.812kN/m

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Say 1.85kN/m
100mm thick Masonry
(Block masonry) wall:
Self-weight of wall 0.1 x 8=0.8kN/m
(8.0kN/m3 is density):
(Inside 15 mm + outside 15 Total thickness of 0.030 m
mm plastering) plaster :
Weight of plaster : 0.030X20.40=0.612 kN/m
Total load : 0.80 + 0.612 = 1.412kN/m
Say 1.45kN/m

3.2 FLOOR LIVELOADS

The Live loads are in accordance with IS: 875 – Part 2(1987).

3.2.1 Production Block and Security Block

Type Live load in kN/m2
Ground floor grade slab 10.0
Toilet 2.0
Staircase 5.0

3.3 MISCELLANEOUS LOADS

A.H.U Room –7.5 kN/m2

Electrical panel room – 5kN/m2

Battery Storage room –20 kN/m2

U.P.S. room – 20 kN/m2

Fire truck load of 45 MT axle (450 kN) or with an equivalent load of 25 kN/m2 shall be
considered in the design where required.

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3.5ROOF LIVE LOADS:

The Live Loads are as per IS: 875-part 2(1987)

Area Intensity in kN/m2 of plan area
Accessible terrace 2.0
Inaccessible terrace 0.75

3.6OVER HEAD WATER TANK LOADS:

5000 lit is assumed on terrace- above the toilet roof slab.

3.7SEISMIC LOAD
Seismic loads are as per IS: 1893- part 1(2002). The Loading due to earthquake is assessed based
on the provisions of IS 1893 part 1–2002. The fundamental natural period (T) is determined from
the modal analysis ofthe structure after which average response acceleration coefficient (Sa/g) is
calculated.For Equivalent Static Method (ESM), T=0.085*h^0.75is used.
 Zone = II ( Location - Tumkur)
 Zone factor= 0.1
 Soil Type = 2(Medium)
 Importance factor = 1.0
 Response Reduction factor = 3, Ordinary Moment Resisting frame (OMRF).
 Damping = 5% / 2%
 T = Time period = (0.085*h^0.75)
Where, h = Height of building in m. and
d = Base dimension of the building at the plinth level, in m. along the considered
direction of lateral load.

3.8 WIND LOAD

Wind load as per IS: 875-part3 (1987)
 Category=2
(Open terrain with well scattered obstruction having heights generally between 1.5 to
10m)

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 Structure class=B (maximum dimension <50m)

(Structure and/or their components such as cladding, glazing, roofing etc. Having
maximum dimension (greatest horizontal and vertical dimension) less than 50m
 Vb = 33 m/s in Tumkur
 K1 = 1.05
(Important buildings and structures)
 K3 = 1.0
 K2 = 0.93 For 10m height
0.97 For 15m height
1.0 For 20m height
 The design wind velocity (Vz) = Vb*K1*K2*K3
Vz = 32.23 m/sec for 10m ht.
Vz = 33.61 m/sec for 15m ht.
Vz = 34.65 m/sec for 20m ht.
 The design wind pressure (Pz) = 0.6*(Vz)2
Pz = 623.27 N/m2 for 10m ht.
Pz = 677.78 N/m2 for 15m ht.
Pz = 720.38 N/m2 for 20m ht.

3.9 EARTH PRESSURE & BUOYANCY

Earth pressure for all underground structures shall be calculated using "coefficient of earth
pressure at rest".
Uniform surcharge loading of 25 kN/m2(Vertical) shall also be considered for the design of
Retaining walls to account for the possible truck movement and other loads during construction.

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4.0 STRUCTURAL MATERIALS

4.1 Concrete and Reinforcement

a. Concrete:

M25 for all structural elements,

M25 FOR Water retaining structures

b. Steel reinforcement:

Grade of steel is Fe500 with elongation not less than 14.5% pertaining to IS: 1786 – 2008
& IS 13920-1993.

c. Structural steel

Grade of structural steel is Yst 250/340

4.2 Clear cover to Main Reinforcement:

From durability requirement, environmental exposure condition is assumed as moderate, for

substructure and super structure.
The nominal clear cover to outermost reinforcement shall be as follows for two hours fire rating.

Foundations 50mm
Column 40mm
Shear Wall 25mm
Beam 30mm
Slab 25mm
Stair 25mm
Water tank 30mm

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5.0 STRUCTURE MODELLING AND ANALYSIS METHODOLOGY

5.1 Brief:
The structure is modelled as 3D structure and is analysed as Ordinary Moment Resisting
Frames(OMRF).
The FEM based structural software is used for modelling and analysis of the structural system
using ETABS, Nonlinear v13.0 software.

The structure is designed essentially for

a. Gravity loading(Vertical)

b. Lateral loading (Wind ,Earthquake)

5.2 Gravitational load Analysis (Vertical loading):

Vertical forces are primarily carried by Slab and beam and transferred to columns. Self-weight
of the RC wall, beam, column and slabs are calculated by the software as dead weight. Live
load, Superimposed dead load, floor finishes are applied on slabs as uniform pressures. The
analysis is carried out for different load combination as per IS standards. The load combinations
to give worst forces are as per chapter 6 of the DBR.

5.3 Wind Analysis (Lateral loading):

The wind loads are applied in mutually orthogonal directions considering load at each direction
separately. Wind pressure is calculatedas per IS-875(part-3)-1987

5.4 Seismic Analysis (Lateral loading):

The earthquake loads are applied in mutually orthogonal directions considering load at each
direction separately.

The method of analysis for seismic is as per IS 1893 (Part 1): 2002.

5.5 Seismic induced torsion

When the centre of mass and centre of rigidity does not coincide, torsion force will be induced in
the structure in addition to bending moment and shear force.

Whenever there is a significant torsion in building, the concern is for additional seismic demands

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and lateral drifts imposed on the vertical elements by rotation of the diaphragm.

Building with severe torsion is less likely to perform well in earthquakes. It is best to provide a
balanced system rather than design the building for torsion.

5.6 Accidental design eccentricity

As per IS 1893 (part-1): 2002, Clause 7.9, the design eccentricity, edi

1.5 esi + 0.05bi

edi =
esi – 0.05bi
Whichever of these gives the more severe effect in the shear of any frame.

Where, esi = static eccentricity at floor i defined as the distance between centre of mass
and centre of rigidity

bi = Plan dimension of floor i, perpendicular to the direction of force. The factor 1.5
represents dynamic amplification factor, and 0.05 represents the extent of
accidental eccentricity.

5.7 Deflection, Sway and Drift:

Beam and Slab deflections are kept under permissible limits as per IS: 456-2000. The
general guidelines indicate span/250 as the allowable deflection against gravitational forces. For
long term deflection the allowed value is span /350 or 20mm whichever is lower. According to
IS: 1893 part 1- 2002, the drift limit is 0.004 times the storey height under dynamic loads and
will be achieved. The lateral sway at the top shouldnot exceed H/500, where H is the total height
of the building.

For the soft storey buildings the dynamic analysis will be carried out considering the
strength and stiffness effects of each structural element and inelastic deformations in the
members.

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5.8 Stability indices

Stability indices are calculated for all storeys to classify the columns as sway or non-sway
columns.

The stability indices Qsi of a storey is

Qsi = (ΣPuΔu)/(Huhu)

Where ΣPu = Sum of axial loads on all columns in the ithstorey.

Δu = Elastically computed first order lateral deflection.

Hu = Total lateral force acting within the storey

hu = Height of the storey

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6.0 LOAD COMBINATIONS

The following are the load combinations considered for analysis and design

Limit State of Collapse: Limit State of Serviceability:

1 1.5(DL+LL) 1 (DL+LL)
2 1.2(DL + LL + EQ(+X)) 2 (DL + 0.8LL + 0.8EQ(+X))
3 1.2(DL + LL + EQ(-X)) 3 (DL + 0.8LL +0.8 EQ(-X))
4 1.2(DL + LL + EQ(+Y)) 4 (DL + 0.8LL +0.8 EQ(+Y))
5 1.2(DL + LL + EQ(-Y)) 5 (DL +0.8 LL + 0.8EQ(-Y))
6 1.2(DL + LL + EQ(+(X+eY)) 6 (DL + EQ(+X))
7 1.2(DL + LL + EQ(-(X+eY)) 7 (DL + EQ(-X))
8 1.2(DL + LL + EQ(+(X-eY)) 8 (DL + EQ(+Y))
9 1.2(DL + LL + EQ(-(X-eY)) 9 (DL + EQ(-Y))
10 1.2(DL + LL + EQ(+(Y+eX)) 10 (DL +0.8L.L+0.8W.L(+X))
11 1.2(DL + LL + EQ(-(Y+eX)) 11 (DL + 0.8L.L.+0.8W.L(-X)))
12 1.2(DL + LL + EQ(+(Y-eX)) 12 (DL + 0.8L.L.+0.8W.L(+Y))
13 1.2(DL + LL + EQ(-(Y-eX)) 13 (DL +0.8 L.L.+0.8W.L(-Y))
14 1.5(DL + EQ(+X)) 14 (DL + W.L(+X))
15 1.5(DL + EQ(-X)) 15 (DL + W.L(-X))
16 1.5(DL + EQ(+Y)) 16 (DL + W.L(+Y))
17 1.5(DL + EQ(-Y)) 17 (DL + W.L(-Y))
18 1.5(DL + EQ(+(X+eY))
19 1.5(DL + EQ(-(X+eY))
20 1.5(DL + EQ(+(X-eY))
21 1.5(DL + EQ(-(X-eY))
22 1.5(DL + EQ(+(Y+eX))
23 1.5(DL + EQ(-(Y+eX))
24 1.5(DL + EQ(+(Y-eX))
25 1.5(DL + EQ(-(Y-eX))
26 0.9 DL + 1.5EQ(+X)
27 0.9 DL + 1.5EQ(-X)
28 0.9 DL + 1.5EQ(+Y)
29 0.9 DL + 1.5EQ(-Y)
30 0.9 DL +1.5 EQ(+(X+eY)
31 0.9 DL +1.5 EQ(-(X+eY)
32 0.9 DL +1.5 EQ(+(X-eY)

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33 0.9 DL +1.5 EQ(-(X-eY)

34 0.9 DL +1.5 EQ(+(Y+eX)
35 0.9 DL +1.5 EQ(-(Y+eX)
36 0.9 DL +1.5 EQ(+(Y-eX)
37 0.9 DL +1.5 EQ(-(Y-eX)
38 1.2(DL +L.L+W.L(+X))
39 1.2(DL + L.L.+W.L(-X))
40 1.2(DL + L.L.+W.L(+Y))
41 1.2(DL + L.L.+W.L(-Y))
42 1.5(DL + W.L(+X))
43 1.5(DL + W.L(-X))
44 1.5(DL + W.L(+Y))
45 1.5(DL + W.L(-Y))
46 0.9 DL + 1.5 W.L(+X)
47 0.9 DL + 1.5 W.L(-X)
48 0.9 DL + 1.5 W.L(+Y)
49 0.9 DL + 1.5 W.L(-Y)

Where,
DL-DEAD
LOAD, LL-
LIVE LOAD,
Where,
EQ-
DL-DEAD
EARTHQUAKE,
LOAD, LL-
WL-
LIVE LOAD,
WINDLOAD
EQ- Where,
WL(X)-
DL-DEAD LOAD,
EARTHQUAKE, LL-LIVE LOAD, EQ-EARTHQUAKE, WL-WINDLOAD
WINDLOAD IN
WL(X)-WINDLOAD
WL- IN X DIRECTION, WL(Y)-WINDLOAD IN Y DIRECTION,
X DIRECTION,
eY - ECCENTRICTY FOR X DIRECTION EARTHQUAKE,
WINDLOAD
WL(Y)-
WL(X)-eX - ECCENTRICTY FOR Y DIRECTION EARTHQUAKE,
WINDLOAD IN
WINDLOAD IN
Y DIRECTION,
X DIRECTION,
SPEC-
Where,
WL(Y)-
RESPONSE
DL-DEAD
WINDLOAD IN
SPECTRUM
LOAD, LL-
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eY
LIVE LOAD,-
SPEC-
ECCENTRICTY
EQ-
RESPONSE
FOR
EARTHQUAKE, X
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7.0 DESIGN OF ELEMENTS

7.1 Design Methodology:

All structural concrete elements will be designed according to the Limit State Method as
specified in IS: 456 - 2000 for reinforced concrete elements and detailing will be as per standards.

All structural steel elements will be designed as per IS 800 – 2007.

7.2 Design of foundations:

The SBC of the soil assumed at 1.5m from NGL is as below:
Approximate depth from natural ground level Allowable bearing pressure
in (m) in (kN/m2) for permissible settlement 25mm.
1.5 200
The substructure is provided with isolated &combined foundation. Footings are designed by
taking the forces and moments for the critical combination of loading. The sizes of footings will
be fixed by making grouping of loads. RCDC &spread sheets are used for designing of footing
as per standards.
7.3 Design of columns:

Columns are designed by taking the forces and moments for the critical load combination. The
columns are detailed as per IS 456 – 2000 & IS 800 – 2007.

7.5 Design of beams and slabs:

The RC beams and slabs are designed for shear, moment and torsion forces for the worst load
combination. The RC beams and slabs are designed and detailed as per IS 456 – 2000.

7.6 Design of Water Tanks:

Design of water tank shall be designed and detailed as per IS 3370 – 2009 (Part 1 & Part 2).

7.7 Detailing and drawing:

Detailing of the concrete structural elements are done as per IS 456 – 2000& SP34and structural
steel elements are done as per IS800-2007and drawings are prepared accordingly for suitable
size.

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8.0 LIST OF REFERENCES

 IS: 456-2000, Code of Practice Plain and Reinforced concrete.

 IS: 2062-1992, Steel for general structural purpose.
 IS: 875-1987 (Part 1) – 1987, Code of Practice for Design Loads (other than earthquake) for
buildings and structures
 IS: 875-1987 (Part 2) – 1987, Code of Practice for Design Loads(other than earthquake) for
buildings and structures - Imposed loads.
 IS: 875-1987 (Part 3) – 1987, Code of Practice for Design Loads (other than earthquake) for
buildings and structures – Wind Loads.
 IS: 1893(part-1)-2002, Criteria for Earthquake resistant design of structures.
 IS: 4326-1993, Code of practice for Earthquake resistant design & construction of buildings.
 IS: 13935-1993, Guidelines for repair and seismic strengthening of buildings.
 IS: 1786-2008, Specification for high strength deformed steel bars and wires for concrete
reinforcement.
 IS-800 - 2007 Code of practice for steel structures.
 IS: 432 (Part 2)-1982, Specification for mild steel and medium tensile steel bars and hard
drawn steel wire for concrete reinforcement – hard drawn steel wire.
 SP – 34 Hand book on concrete reinforcement and detailing.
 IS – 3370 – 2009Concrete structures for storage of liquids.
 E-TABS Manual.
 Contour plan

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