INTERNATIONAL Iso STANDARD 3302-1 First edition 1996-07-15 Rubber — Tolerances for products — Part 1: Dimensional tolerances Caoutchoue — Tolérances pour produits — Partie 1: Tolérances dimensionnelles Reference number 180 9302-1:1996(E)INTERNATIONAL STANDARD ©1SO ISO 3302-1:1996(E) Rubber — Tolerances for products — Part 1: Dimensional tolerances 1 Scope This part of ISO 3302 specifies classes of dimensional tolerances, and their values, for moulded, extruded and calendered solid rubber products. The relevant test methods necessary for the establishment of compliance with this International Standard are also specified, The tolerances are primarily intended for use with vul canized rubber but may also be suitable for products made of thermoplastic rubbers, This part of ISO 3302 does not apply to precision to- roidal sealing rings or to calendered composite prod- ucts such as rubber-coated fabrics or products where a rubber coating is applied by the process of topping for skim coating, 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this part of ISO 3302. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this part of |SO 3302 ere encouraged to investigate the possibility of applying the most recent editions of the standards listed below. Members of IEC and ISO maintain registers of currently valid International Stan- dards. ISO 8:1978, Preferred numbers — Series of preferred numbers. ISO 48:1994, Rubber, vulcanized or thermoplastic — Determination of hardness (hardness between 10 IHD and 100 IRHD). ISO 471:1995, Rubber — Temperatures, humidities and times for conditioning and testing. ISO 2230:1973, Vulcanized rubber — Guide to stor- age. 1S 4648:1991, Rubber, vulcanized or thermoplas- tic— Determination of dimensions of test pieces and products for test purposes. 3 Measurement of 3.1. Gener: For solid products, measurements of dimensions shall not be made until 16h have elapsed after vulcaniz- ation, this minimum time being extended to 72h in cases of dispute. Measurements shall be completed within 3 months after the date of despatch to the pur chaser or before the product is put into use, which- ever is the shorter time. Measurements shall be made at_standard temperature, after conditioning (see ISO 471). Care shall be taken to ensure that the proce Ucts are not subjected to adverse storage conditions (see ISO 2230) and that they are not distorted during measurement.ISO 3302-1:1996(E) 3.2. Test instruments 3.2.1 Depending on the circumstances, measure- ments shall be made using one or more of the follow- ing types of instrument: [Link]. For solid products, a micrometer dial gauge, the foot of which shall exert a pressure of 22 kPat5 kPa for rubber of hardness equal to or ‘greater than 35 IRHD or of 10 kPa +2 kPa for rubber of hardness less than 35 IRHD (see ISO 4648 and 180 48) [Link] A suitable optical measuring instrument. [Link] Fixed gauges, for upper and lower limits ap- propriate to the dimensions being measured. [Link] Other devices, including tape measures (with or without vernier), sliding calipers and microm eter calipers. 3.2.2 All instruments shall be capable of measuring the dimension with an error within the tolerances specified 3.2.3 In all measurements intended to be compara tive, the same measuring device shall be used. 4 Tolerances For the purposes of this part of ISO 3302, nominal di- mensions and tolerances are based on the RS and R10 series of preferred numbers respectively (see Iso 3) ‘The dimensions of certain parameters of a particular product may not all require the application of the same class of tolerance. Dimensions of different parameters of the product on the same drawing may have differ- ent class tolerances applied to them. When drawings do not indicate a required class tolerance, the largest tolerance given in the related table shall be applied, NOTES 1 Tolerances that aro specified inthis part of 1SO 2902 in terms of a positive value and an equal negative value {e.8 4£0,36) may also be expressed in tarms of unequal positive and negative values, providing the difference between the two valves remains the same. For example, 0.38 may also be expressed as "2 or “4? or “2 ote 2 Special consideration of tolerances wil be necessary for ' vuleanzate with 2 low hardness and high tensile Strongth (e.9, natural rubber gum vulcanizate). e@1so 5 Mouldings 5.1 General The dimensional tolerances stated in this part of 1SO 3302 may be wider than those used in some other engineering practice. The following consider- ations appl: a) All rubber shows some shrinkage when cooled after moulding, and allowance for this is made in the mould design. The amount of shrinkage is de- pendent on the rubber type and the mix used, but also varies from batch to batch of the same mix. Products made from some silicone rubbers, fluorocarbon elastomers and other special purpose elastomers are subject to larger shrink- ages; therefore tolerance classes M1 and M2 (see 5.2) are very difficult to obtain with these rubbers. b)Non-rubber parts bonded to the rubber will affect the shrinkage and, therefore, the practicable tok erances. ©) Moulds are made in various ways depending on the type of product and accuracy demanded. In general, the product can be no more accurate than the mould, and the greater the degree of ac- curacy demanded, the more expensive become the moulds and their maintenance. 4) Cate shall be taken in applying the standard toler- ances to products having wide sectional vari- ations. @) In cases where the rubber product is unavoidably distorted during removal from the mould, the di- mensions of the products may be affected, and special allowance may be needed. 5.2 Classification This subclause establishes four classes of tolerance for fixed and closure dimensions (see 53) for products, ‘moulded in solid rubber, namely: a) Class M1 for precision mouldings. Such mould- ings require precision moulds, fewer cavities per mould, close mix controls, etc., which results in high cost. Optical comparators’ or other, similar, measuring devices may be required to minimize distortion of the rubber by the measuring instru- ment. This type of part requires expensive control and inspection procedures, b) Class M2 for high-quality mouldings involving much of the close control required for class M1