Air-condition Refrigeration Plant E200-T7A

Users manual
Users manual

Users manual

Table of Contents

1 INTRODUCTION 3
1.1 System description 3
1.2 Plant design 3
1.3 Control Components 3

2 PICTURE HIERARCHY 10
2.1 Menu structure 10
2.2 Main menu 11
2.3 Plant overview 13
2.4 Compressor control 18
2.5 AHU control 26
2.6 AHU detail view 35
2.7 Operation setup 57
2.8 Configuration 63

3 PI REGULATOR FUNCTION 79

4 ALARM LIST 80

5 WORD LIST 82

DOCUMENT REVISION RECORD 83

Johnson Controls
Marine  Copyright
Christian X`s Vej 201, 8270 Højbjerg, Denmark Johnson Controls
Phone: +45 87 36 35 00 - Fax: +45 87 36 35 01
www.johnsoncontrols.dk - [email protected] All Rights Reserved
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1 INTRODUCTION

1.1 System description

This manual describes the functionality and control of a “Standard ARP” plant.

The layout of the sections in this manual is as follows:

• List of shutdowns and interlocks, if any.

• Function description or control description.
• Display pictures and functionality.

All the values on the display pictures are only examples and cannot be used as actual values.

Not all functions, shown in this manual, are available on all plants.

Additional functions that may have been added to a specific plant, are placed in the “ 7 Additional functions”
part.

1.2 Plant design

The air conditioning plant may consist of one or two compressors, which supply one or two AHU units each
fitted with one or two cooling coils.
Each coil is mounted with one or two cooling circuits.

1.3 Control Components

The control system for the AHU unit consists of one temperature sensor in the outdoor chamber (On plants
with two AHU’s the sensor is only placed in unit 1), and one in the supply air chamber of the AHU.
Up to two expansion valves in the refrigeration lines; one for each cooler, and a capacity controllable
compressor.

The control includes the following:

• Compressor control.
• AHU fan control.
• AHU heating regulation.
• AHU cooling regulation.
• Expansion valve control.
• AHU re-heating regulation.
• AHU Exhaust fan control.
• AHU Enthalpy exchanger control.
• Outdoor compensation.
• Humidity regulation.
• Alarm system.
• Cross connected control.

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PLC

A FX3U PLC and a MAC T7A operator panel control the air-condition plant.
The inputs on the PLC are both digital and analogue.
All outputs on the PLC are digital.

On the PLC there are LEDs indicating the status of the PLC inputs and outputs.

Four LEDs on the PLC front indicate the status of the PLC itself.

POWER Is alight when control voltage is connected

RUN Is alight when the program is running
BATT-V Is alight when battery is missing or low voltage.
ERROR Is alight/flashing when there is an error in the software or in the hardware.

Operator Panel

From the operator panel, the operator may start/stop all fans and compressors, all the measuring values can
be read and the set point and limit values for the control may be entered.

See the technical documentation on http://www.mitsubishi-automation.de/products.html for further

information.

Starter & control panel Remote operator panel

PLC

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1.3.1 Using the operator panel

The MAC T7A operator panel is a 7” colour touch display.
Use the tip of a finger or the end of a pen to operate the display.

1.3.2 Common objects

A movement key.
Tap this key to jump to (in this case) the “Compr 1” menu.

This symbol (a reciprocating compressor) can be coloured

either grey or blue. When coloured blue it indicates that a
sub menu is available.
Tap on the symbol to access the sub menu.

A status text.
Example: Status of the compressor.

A monitored value.
Example: Actual temperature.

An input field. Can be a selection box, numeric or an

alphanumeric field.
Example: Temperature set point.
Tap on the field to access the keyboard.
Some fields are protected by a password.

Push buttons.
Example: Stop / start of a compressor.
Tap button to activate.

PS: Pressure switch. TS: Temperature switch. Closed

contact.

PS: Pressure switch. TS: Temperature switch. Open

contact.

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1.3.3 Using the input fields.

There are four different input fields: A selection login box, numeric or an alphanumeric field.
To alter a value, tap the field.
This will display the input keyboard.

Numeric input Login box

Alphanumeric input

1.3.3.1 Password
Some inputs require a password. This password is “JCI”.
A request similar to the alphanumeric input field pops up when the password is required.

User: Operator
Password: 1266

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1.3.4 Short-cut keys

The short-cut keys, or pushbuttons, are found on most displays and always have the same function.

“Main menu” key.

Returns to main menu.

“Alarm list” key.

Displays the alarm list.

“Level up” key. Moves one menu level up.

Example: Jumps from control level to monitoring level.

“Plant overview” key.

Jumps to a graphical overview of the plant.

“Compressor” key.
Displays the compressor display.
Note: The key is drawn differently from the other keys to indicate that this menu is now being displayed.

“AHU” key.
Jumps to the AHU display.

“Next” key.
Moves to next menu of the same component in same level.
Example: Moves from “Compressor 1” to “Compressor 2”

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1.3.5 Alarm system

The system comprises a complete alarm system, which supervises both analogue and digital values called
alarm points.

Sensor failures will always activate an alarm and will be explained in an error message code.

When an alarm occurs the alarm lamp, on the front of the switchboard, flashes. The lamp will continue to
flash as long as at least one of the present alarms remain unacknowledged.
After all alarms have been acknowledged, the alarm lamp will remain lid until all failures are fixed.
In case that new alarms do occur, the alarm lamp will start to flash again.

All alarms will activate the common alarm relay, which is a digital outlet to the central alarm system of the
ship.

The common alarm is "high" as long as there is no alarm, and goes "low" when an alarm is detected and
stays "low" until the alarm is acknowledged in the alarm system.

If another alarm occurs before the system has been acknowledged, the output goes “high” for 5 seconds and
then “low” again, as shown on the figure below.

No alarm 5 sec

New alarm Another new All alarms

occurs alarm occurs acknowledged

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Main

ALARM
Tap
”ALARM”
1

2 3 4 5

6 7 8 9 10 11

The colours for the alarms

Colour Status
Back ground Text
Active, Not acknowledged
Not active, Not acknowledged
Active, Acknowledged
Not active, Acknowledged

The format of the shown time

The alarm text

Status for the alarm

Time and date for the alarm

Back to previous picture

Acknowledge the alarm

Acknowledge all alarms

Clear all alarms

Filter which alarm are shown

Information

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2 PICTURE HIERARCHY

2.1 Menu structure

Top level MAIN

Plant level TREND PLANT

Monitoring level TRENDS COMPR1 COMPR2 AHU1 AHU2

START/STOP START/STOP
Control level START/STOP START/STOP
SET-POINTS SET-POINTS

Parameter level SETUP PARAM PARAM PARAM PARAM

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2.2 Main menu

1 9

10

11

12

5 6 7 8 13
4

Time (24 hours) and date (YY-MM-DD).

Indication of whether this panel is the local (mounted on the switchboard) or an optional remote panel.

Tap to access event menu.

Tap to access plant overview

Tap to access compressor 1/2 overview

Tap to access AHU 1/2 overview

Tap to access operation menu.

Tap to access setup menu.

Tap to access the alarm overview.

Tap to access JCI support contacts view.

Tap to access logout panel.

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Tap to access login panel.

Tap to access trend curves menu.

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2.3 Plant overview

Main

Plant
Tap overview
”PLANT”

Depending on plant configuration, four different plant overviews are displayed.

The functions are the same on all four overviews.

The number of expansion valves does not inflict on the plant overview displays..

The four displays are:

Plant type 11x -1 compressor and 1 AHU

1 3

7 8 9

Plant type 12x - 1 compressor and 2 AHU’s

1 3

7 8 9

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Plant type 21x - 2 compressors and 1 AHU

1 3

7 8 9

Plant type 22x - 2 compressors and 2 AHU’s

1 3

7 8 9

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2.3.1 Plant type 22x

2 4

1
3
5

7 9

6
8

Compressor 1.
Tap to access the compressor display,

Symbol Description
The compressor is stopped.

The compressor is running.

The compressor is running in pump down mode.

The compressor is interlocked.

The compressor is prohibited to start due to low suction pressure.

Maximum Operation Pressure excided.

Expansion valves % opening are decreasing to reduce the pressure.
The compressor is ready for start.

The compressor is prohibited from start due to anti-recycling

anti timer.
The compressor is stopped due to an error. See alarm list.

The compressor is at manual control.

AHU 1
Tap to access the AHU display.

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AHU 1 fan.
Symbol Description
The fan is stopped.

The fan is running

The fan is stopped from the remote control box.

The fan is ready for start.

The fan is stopped due to an error. See alarm list.

AHU 1 supply air temperature.

Common outdoor air temperature.

Compressor 2.
Tap to access the compressor display,

Symbol Description
The compressor is stopped.

The compressor is running

The compressor is running in pump down mode.

The compressor is interlocked.

The compressor is prohibited to start due to low suction pressure.

Maximum Operation Pressure excided.

Expansion valves % opening are decreasing to reduce the pressure.
The compressor is ready for start.

The compressor is prohibited from start due to anti-recycling

anti timer.
The compressor is stopped due to an error. See alarm list.

The compressor is at manual control.

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AHU 2
Tap to access the AHU display.

AHU 2 fan.

Symbol Description
The fan is stopped.

The fan is running

The fan is stopped from the remote control box.

The fan is ready for start.

The fan is stopped due to an error. See alarm list.

AHU 2 supply air temperature.

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2.4 Compressor control

2.4.1 Shut-downs
The compressor is fitted with five shutdown functions.

On the switches KP2, KP61, KP98 and motor winding protection the wiring is made fail-safe (all switches are
normally closed when they are error free).

- High discharge pressure

- High oil/discharge temperature (SMC only). Fail-safe.
- Low lubrication oil pressure (delay 60 sec)
- Low cooling water pressure (KP2). Fail-safe.
- Running failure / over current relay. Fail-safe.
- Motor winding temperature too high. (Bitzer only). Fail-safe.

If one of the above-mentioned limits cuts out, the input on the PLC is shut down, the compressor will stop,
and alarm is given.

If the over current relay has switched off, or the interlock signal is open, the compressor will be stopped, and
the alarm list will indicate Compr1 Running feedback Alarm.

All alarms must be reset on the operator panel and/or on the component.

Following components require local reset after alarm:

- Over current relays.

- KP98 (High oil/discharge temperature) (SMC only).

2.4.2 Anti-recycling
On the compressor start an anti-recycling timer is started.
If a restart of the compressor is attempted within five minutes (default) of last start, the system rejects to
carry out the restart command.
In auto mode the compressor is restarted when the timer runs out.
The anti-recycling timer is implanted to protect the motor from the consequences of many repeating starts.

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2.4.3 Manual Mode

When the compressor is set for manual operation, (see “2.4.5.1 Compressor control” for more information),
the compressor capacity is exclusively controlled by the operator.
All safety functions remain active.

2.4.4 Automatic Mode

The compressor is automatically controlled by selection “automatic”-mode.
See “2.4.5.1 Compressor control” for more information.

2.4.4.1 Suction pressure control

In automatic mode the compressor will keep a steady suction pressure.

The saturated suction pressure [°C/R] is kept withi n the limits calculated below.

The upper and lower limits for the saturated suction pressure [°C/R] are calculated on basis of follow ing
parameters:

[A] Supply air set point (°C).If more then one AHU is connected to the compressor; the lowest set point will
be used in the calculation. E.g. 15°C
[B] Saturated suction temperature offset (°C). E.g. 10°C
[C] Saturated suction temperature neutral zone (°C) . E.g. 5°C

Upper limit Upper limit = [A] – [B] Example: Upper limit = 15°C – 10°C = 5°C

Lower limit Lower limit = [Upper limit] – [C] Example: Lower limit = 5°C – 5°C = 0°C

Parameters used for capacity control:

[D] Upper limit (°C). E.g. 5°C

[E] Lower limit (°C). E.g. 0°C
[F] Saturated suction pressure [°C/R]
[G] Increase delay (seconds). E.g. 180 seconds.
[H] Decrease delay (seconds). E.g. 20 seconds.

Increase of capacity If [F] > [D] for [G] seconds then increase capacity by one step.

Example:
Suction pressure = 6.2 bar => ~6°C/R404a
The capacity will be increased after 180 seconds, because 6°C > 5°C.

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Decease of capacity If [F] < [E] for [H] seconds then decrease capacity by one step.
If the compressor is at its lowest capacity step (fully unloaded): No nothing.

Example:
Suction pressure = 4.8 bar => ~-1°C/R404a
The capacity will be decreased after 20 seconds, because -1°C < 0°C

2.4.4.2 Start of Compressor

If the supply air temperature is higher than the “Start cooling mode high limit” or one of the Cooling modes is
selected and the fan is running, the expansion valves will start to open.
When the suction pressure is higher than the “Suction pressure low limit”, the compressor will be started.

2.4.4.3 Stop of Compressor (Pump down)

If the supply air temperature at the AHU unit is lower than the set point and the expansion valves are closed,
the compressor will be stopped when the suction pressure has been below the “Suction pressure low limit”
for “Low pressure cut-out delay” seconds.

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2.4.5 Compressor

Main

Compr 1
Tap
”COMPR1”

Compressor status.

Symbol Description
The compressor is stopped.

The compressor is running

The compressor is running in pump down mode.

The compressor is interlocked.

The compressor is prohibited to start due to low suction pressure.

Maximum Operation Pressure excided.

Expansion valves % opening are decreasing to reduce the pressure.
The compressor is ready for start.

The compressor is prohibited from start due to anti-recycling

anti timer.
The compressor is stopped due to an error. See alarm list.

The compressor is at manual control.

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Tap to access the compressor display,

Status symbols as described in 1

Suction pressure gauges.

Top gauge:
Suction line pressure.
Bottom gauge:
Saturated vapour temperature in the suction line.
Calculated value.

Discharge pressure gauge.

Compressor lubrication oil pressure.

Compressor capacity level.

Combined oil and discharge gas temperature switch.

In case of too high oil or high discharge gas temperature the compressor is shut down.
Only shown when the plant is fitted with SMC compressors.

The condenser.

The condenser cooling water pressure switch.

Shuts down the compressor in case too low cooling water pressure.
Only shown if the “Cooling water supervision” option is selected.

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2.4.5.1 Compressor control

Main
Tap ”
”

Compr 1 Compr 2
Tap
”COMPR1”
Tap ”
”
Compr 1 Compr 2
Tap on the Control Control
compressor

2
9

2 3
4 5

Manual controls. Not useable when the compressor is in “automatic”-mode.

Compressor decrease/increase capacity buttons.
Tapping the “Red decrease” button will decrease capacity by one step.
If the compressor is running at the lowest capacity level, tapping the “Red decrease” button will cause the
compressor to stop.”
When stopped, tapping the “Green increase” button will cause the compressor to start in the lowest capacity
level.
Additional taps on “Green increase” button will increase capacity by one step until 100% of the capacity has
been reached.

Automatic mode.
Changes control method from manual to automatic.

Manual mode.
Changes control method from automatic to manual.

The compressor will be marked with when set to manual mode.

Close the popup window.

Parameter key.
Tap to access the compressor parameter menu.

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2.4.5.2 Compressor parameters

Main
Tap ”
”

Compr 1 Compr 2
Tap
”COMPR”
Tap ”
”
Compr 1 Compr 2
Tap on the Control Control
compressor

Compr 1
Tap on Parameter
”PARAM”

2.4.5.2.1 Compressor 1 parameters

Value for calculating the upper suction temperature limit.

See “2.4.4.1 Suction pressure control” for more information.

Value for calculating the lower suction temperature limit.

See “2.4.4.1 Suction pressure control” for more information.

Decrease delay in seconds.

See “2.4.4.1 Suction pressure control” for more information.

Increase delay in seconds.

See “2.4.4.1 Suction pressure control” for more information.

Supply air SP.

The lowest supply air set point that is used to calculate the capacity regulations limit.
6

Max suction temperature.

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The max suction temperature where the compressor step up after the delay. (Increase delay)

Min suction temperature.

The min suction temperature where the compressor step down after the delay. (Decrease delay)

Anti-recycle timer.
Time left when a start is possible.

Lubrication oil pressure shutdown limit.

If the lubrication oil pressure drops below this value for 60 sec, the compressor will be stopped and an alarm
will be given.

10

Discharge gas pressure shutdown limit.

If the discharge gas pressure rises above this value, the compressor will be stopped and an alarm will be
given.

11

Suction gas pressure stop limit.

The compressor will be stopped if the suction gas pressure drops below this value for 5 sec.
No alarm will be given.

12

Suction gas low-pressure stop delay.

The stop of the compressor at the low suction gas pressure limit is delayed in the selected number of
seconds.

13

Compressor running hour counter.

Accumulated running time in hours.
Adjust field for compressor hour counter.
The “Super-user” password is required.

14

Hour counter warning limit for service.

A warning is given when the compressor hour counter value is greater than this value.
Enter value for next service to reset the warning.
This warning is mend as an internal service interval.
It is up to the owner of the plant to decide if a JCI service engineer is needed.

15

Number of starts.
Accumulated number of compressor starts.
Adjust field for compressor start counter.
The “Super-user” password is required.

16

Close the popup window.

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2.5 AHU control

The temperature in the supply air chamber is controlled by a temperature sensor, which - according to its set
point and neutral zone - controls the cooling capacity or heating capacity.

2.5.1 Supply air control modes

There are 5 different ways to control the supply air.

• Off mode
• Manually selected cooling.
• Manually selected heating.
• Manually selected cooling with limits.
• Change over limit

See “2.6.2.1 Cooling parameters” for how to change modes.

2.5.1.1 Off mode

In this mode, none of the cooling / heating modes are activated.
The fan can be started or continues running if it was started.

2.5.1.2 Manually selected cooling

In this mode the cooling system is activated and isn’t controlled by the outdoor temperature.
Cooling will be applied if necessary to sustain the selected supply temperature.
The heating system will remain inactive regardless of supply temperature.

2.5.1.3 Manually selected heating

In this mode the heating system is activated and isn’t controlled by the outdoor temperature.
Heat will be applied if necessary to sustain the selected supply temperature.
The cooling system will remain inactive regardless of supply temperature.

2.5.1.4 Manually selected cooling with limits

In this mode the cooling system is activated, if the outdoor temperature is over the “Start cooling mode high
limit”.
Cooling will be applied if necessary to sustain the selected supply temperature.
If the outdoor temperature comes under “Start heating mode low limit” the system will switch into Wait mode.
In Wait mode the valve will close and the compressor stopped on Low pressure and wait for higher Outdoor
temperature.
The heating system will remain inactive regardless of supply temperature.
If the outdoor temperature again is over the “Start cooling mode high limit”, the cooling system is activated
again.

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2.5.1.5 Change over on limits

The supply air is heated or cooled depending on the outdoor temperature, but only one mode is active at a
time. When the outdoor temperature is higher than “Cooling on”, the cooling regulation will be started, and
the motor valve to the heater will be closed.
When the outdoor temperature is lower than the “Heating on” temperature, the heating regulation will be
started, and the expansion valves in the refrigeration line will be closed.
The regulation set points will be calculated in the summer/winter compensation program.
A temperature sensor in the supply air duct regulates both cooling and heating, so the set point is active for
both of the regulations.
When the fan is stopped, the motor valve to the heater will be forced to close, and the expansion valve in the
refrigeration line will be closed.

Outdoor temperature
°C

Heating mode Cooling mode Heating mode

Start cooling
mode high limit

Start heating
mode low limit

2.5.2 Heat regulation

If the actual supply air temperature is higher than the "Supply SP", the PI regulating algorithm in the PLC will
activate the electrically operated motor valve in downward direction. The opposite will be the case if the
actual temperature is lower than the set point. When the actual temperature is within the "neutral zone" the
motor valve will not be activated.

2.5.3 Motor valve for heater on the AHU unit

Function:
If the air temperature diverges from the set point, the controller, located in the control panel, will gradually
open or close the valve, via the valve actuator, as a function of the diverging signal, until the set point has
been reached.

The heating coil is frost protected by the thermostat type KP-61/5

When the freezing thermostat measures low temperature, the following will happen:

There will be an alarm on the operator display.

The fan will stop.
The motor valve for the heating coil will fully open. This insures that the coil will have maximum flow in case
of freezing risk.

The fan cannot be restarted before the KP61 temperature switch is reset and alarm is acknowledged.

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The valve will be closed automatically at normal stop of the air-handling unit.

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2.5.4 Cooler Regulation

2.5.4.1 Expansion valve

The expansion valve is a Danfoss AKV pulse-modulated electronic expansion valve. The PI loop calculates
the time, in which the valve is open, as a percentage of the regulation sampling time.
Example: Sampling time (Ts) = 5 s and valve 25% open => Open time = 5 * 0.25 = 1.25 s.

2.5.4.2 Supply Air Regulation

The expansion valves will be regulating after the supply air temperature, and the expansion valves will all
have the same degree of opening.
If the supply temperature is higher then the supply set point the opening percentage is increased and
thereby increasing the amount of refrigerant in the evaporators causing the supply temperature to decrease.
If the supply temperature is lower that the supply set point the opening percentage is decreased and thereby
decreasing the amount of refrigerant in the evaporators causing the supply temperature to increase.

2.5.4.3 Superheat protection

In extraordinary cases, especially when the plant is running at maximum capacity, the superheat
temperature may drop towards 0°C.
To prevent this, the control system shifts from regulation according to the supply air temperature to
regulating according to the superheat temperature.

During the superheat protection mode the air temperature is unlikely to be maintained at set point, but the
risk of mechanical damage is minimized.

Under following conditions the regulation modes are changed.

To superheat protection Superheat temperature is lower than the superheat set point - 2 °C
Supply temperature is above the supply temperature set point.

To supply air mode Supply temperature is less than the supply temperature set point.

2.5.4.4 Low superheat recovery

The superheat temperature is an expression of how efficient the evaporator is running.
If the temperature is too high, the expansion valve is not supplying the evaporator with sufficient liquid, for
optimal cooling.
Likewise if the temperature is too low the expansion valve is letting in too much liquid.

Too low temperature is an indication of possible presents of liquid drops in the suction line.

If the superheat of the cooler is lower than the low limit superheat limit, the valve will be closed. When the
superheat has become higher than the low limit superheat, the valve will be switched back in the regulation.

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2.5.4.5 Compressor Regulation

The compressor capacity will be regulated according to the suction pressure.

2.5.4.6 Start position

The start position is the initial position for the expansion valve.
The expansion valve will take this position when starting the compressor.
This makes the regulator a bit faster, because the regulator does not have to calculate and set the expansion
all the way from 0% to start position. However, this operation demands a higher refrigerant flow from the
compressor.

2.5.4.7 Feed Forward (FF)

To avoid a disturbance of the superheat temperature by fluctuating compressor capacity, a feed-forward
function has been built-on to the superheat regulator.

This feed-forward function will change the position of the expansion valve, if there is a sudden change of the
compressor capacity. The expansion valve position will then be changed before the superheat temperature
regulator is able to measure this disturbance in the compressor capacity, and it will result in a more stable
superheat regulation.

The size of the feed-forward contribution is changed by the FF gain fortification.

The formula is:

(Compressor capacity at present Ts - Compressor capacity at latest Ts) * FF gain / 100

Example increased

If FF gain is 50.0 and the compressor capacity difference between the two latest samplings is 25.0%, the
position of the valve will be moved by the following percentage:

Change of the position = 25.0 * 50.0 /100 = 12.5%

Valve position = 47%
New position = 47 + 12.5 = 59,5%

Example decreased

If FF gain is 50.0 and the compressor capacity difference between the two latest samplings is 33.0%, the
position of the valve will be moved by the following percentage:

Change of the position = 33.0 * 50.0 /100 = 16.5%

Valve position = 71%
New position = 71 – 16.5 = 54,5%

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2.5.4.8 MOP
Maximum Operation Pressure
To protect the compressor from the consequences of running at a high suction pressure, a MOP function is
implanted.
When the suction pressure is greater than MOP high limit (set in compressor options menu), the expansion
valves will decrease its opening percentage until the suction pressure is maintained below the MOP high
limit.

When the suction pressure has dropped below the MOP high limit, the valve returns to normal operation.

Example of operation:

MOP limit: 7.5 bar

Suction pressure: Above MOP limit
Step down value: 10%
Step down time: 10 sec
Expansion valve: 75% open

Step Action Reaction

1 Detect that suction pressure is greater than MOP limit. Start step down timer.
2 Wait for timer to run out. Yes Jump to step 3
Is suction pressure still is greater than MOP limit? No Jump to step 5
3 Subtract 10% from expansion valve opening.  A × P[ N ] 
P[ N +1] = P[ N ] −   ⇒
 100 
 10 × 75 
P[ N +1] = 75 −   = 67
 100 
Ergo:
New expansion valve position is 67%
4 Go to step 1
5 Suction pressure is now below MOP limit. End MOP operation and return to normal.

See section 2.8.4.2 Compressor options.

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MOP
High Limit [Bar]

MOP step down delay

Suction
Pressure [Bar]

Expansion
valve [%]

Time
MOP mode

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2.5.5 Outdoor Compensation

The outdoor temperature may give a compensation factor to the supply air temperature set point. This is
made to insure a comfortable temperature difference between outdoor and indoor temperature in the
accommodation.

There are 3 different ways to compensate the supply air.

• No compensation (disabled).
• Compensation according to the outdoor or return air temperature.
• Compensation according to a manually set offset (pot-meter).

See “2.8.4.1 Plant options” for how to change modes.

2.5.5.1 Compensation according to the outdoor or return air temperature

The compensation is calculated from either the outdoor temperature or the return air temperature.
Specific mode is selected on the Plant options menu. See “2.8.4.1 Plant options” for how to change modes.
The calculations in this example are made with the outdoor temperature.
A calculation with the return air temperature is the same as for outdoor temperature.

Compensated set point [°C]

Winter factor Summ er factor

Winter Winter Summer Summer

Outdoor temp [°C]
stop start start stop

For cooling mode

Two different parameter set. One set for summer and one set winter compensation.

For heating mode

Only one set of compensation parameters is used.

The regulation set point for the supply air will be increased by a percentage of the temperature difference
between the outdoor temperature and the start temperature for compensation.

Summer Compensation
The compensation calculation is started when the outdoors temperature is higher than “summer start” and
lower than “summer stop”.

Winter Compensation
The compensation calculation is started when the outdoor temperature is lower than “winter start” and higher
than “winter stop”.

The formula for the set point for the supply air temperature regulation is:

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SPCOMPENSATED = ABS (OutdoorTEMP − SummerSTART ) × SummerFACTOR × 0.01 + SPSUPPLY

The formula is identical for summer and winter compensation.

When the outdoor temperature is -20.0°C, “winter st art” is 14.0°C, “winter stop” is -30.0°C, “winter f actor” is
25 and supply air set point is 15.0°C, the regulati on supply air set point will be:

SPCOMPENSATE D = ABS ( − 20 .0 − − 14 .0 ) × 25 × 0 .01 + 15 .0 ⇒ SPCOMPENSATE D = 6 × 25 × 0 .01 + 15 .0 = 16 .5 °C

The supply air temperature will be changed to 16.5°C.

Maximum compensation is:

ABS ( − 30 .0 − − 14 .0 ) × 25 × 0 .01 + 15 .0 = 19 .0 °C
or
15.0°C + 25% of 16°C = 15.0+4.0 = 19.0°C

If the factor value is negative the curves lowers the SP instead of raising it.

2.5.5.2 Compensation according to a manually set offset (pot-meter).

A remotely placed pot-meter may be used to adjust the supply air SP.
The pot meter will typically be scaled from -5 to +5 °C meaning that the supply air SP may be adjusted 5°C
down or up.

SPCOMPENSATED = SupplySP + Potmeter

Example:
Supply SP = 15.0°C
Pot-meter value = -3.5°C

SPCOMPENSATED = 15.0°C + (−3.5°C ) = 11,5°C

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2.6 AHU detail view

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”

Outdoors air temperature.

Measured in inlet duct.

Supply air temperature.

Measured at the end of the AHU.

Reheated air temperature.

Measured after the reheating coil.
Only shown when the “Reheater” option is enabled.

AHU status text.

Text Description
Fan stopped The fan is stopped.
Ready for cooling. The fan is running, cooling conditions are achieved, but the
compressor is not started.
Heating The fan is running and the heating system is activated.
Superheat regulation The cooling system is activated in “superheat”-mode.
Supply regulation The cooling system is activated in “supply air”-mode.
Sensor error One or more sensors are failing. See alarm list.
Ventilation The fan is only running.

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AHU main fan.

Symbol Description
The fan is stopped.

The fan is running

The fan is stopped from the remote control box.

The fan is ready for start.

The fan is stopped due to an error. See alarm list.

Heating coil.

Frost protection thermostat.

Danfoss type KP61.
If temperature on the “backside” of the heating coil is lower than the switch is set for, the heating valve is fully
opened and the fan is stopped to prevent damage on the coil.
It is not possible to start the fan until the temperature on the coil is above the alarm limit and the
t alarm is
acknowledged from the operator panel.

Humidity system.
Tap to access the humidity display.

Return temperature. Only shown if return temp. is selected.

10
& 12
The opening percentage of the expansion valves.
Expansion valve 12 is only shown on plant types “xx2”.

11
& 13
Evaporators for the cooling system.
Tap
p to access the expansion valve menus.
Evaporator 13 is only shown on plant types “xx2”.

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2.6.1 AHU fan control

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”
Tap ”
”
AHU 1 AHU 2
Tap on the Control Control
fan

Stop/start controls for the fan.

Compensated supply air set point.

The supply air will be regulated according this value.

Close the popup window.

Parameter key.
Tap to access the AHU parameter menu.

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2.6.2 AHU parameter menu

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”
Tap ”
”
AHU 1 AHU 2
Tap on the Control Control
fan

AHU 1
Tap on Parameter
”PARAM”

2.6.2.1 Cooling parameters navigation

Close the popup window.

Navigation keys for the heating configuration pop-up.

Navigation keys for the compensation configuration pop-up.

Navigation keys for the alarm limits configuration pop-up.

Navigation keys for the timers configuration pop-up.

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2.6.2.2 Cooling system parameter

Too changes the regulation mode.

See “2.5.1 Supply air ” for more information.

Supply air temperature set point for cooling mode.

Tap to adjust the set point.

Supply air temperature set point for heating mode.

Tap to adjust the set point.

Reheat air temperature set point.

Tap to adjust the set point.
Only shown when the “Reheater” option is enabled.

5
& 6
In order for the software to determine whether the supply air is to be cooled or heated, two outdoor
temperature limits is set.
When the outdoor temperature is below “Start heating low limit”, the heating system is activated and the
cooling system is disabled.
The opposite happens when the outdoor temperature rises above the “Start cooling high limit”; the cooling
system is enabled and the heating system is disabled.
See “2.5.1 Supply air ” for more information.

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Lowest allowed superheat temperature.

If superheat temperature drops below this level, the expansion valves are closed immediately to prevent
additional liquid to lower the superheat. The compressor will continue to pump gas away from the evaporator
and thereby cause the superheat temperature to rise.

Delay for releasing regulation after superheat temperature has raised above superheat shut-off low limit.

The initial opening percentage of the expansion valve.

While starting the cooling system, it may be necessary to “boost” the liquid flow to prevent the compressor to
immaturely stop due to low suction pressure.

This feed-forward function will change the position of the expansion valve, if there is a sudden change of the
compressor capacity. The expansion valve position will then be changed before the superheat temperature
regulator is able to measure this disturbance in the compressor capacity, and it will result in a more stable
superheat regulation.
See “2.5.4.7 Feed Forward (FF)” for more information.

Supply air regulation PI parameters.

See “3 PI REGULATOR FUNCTION” for more information.

Superheat regulation PI parameters.

See “3 PI REGULATOR FUNCTION” for more information.

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2.6.2.3 Heating system

Close the popup window.

Reheater regulation PI parameters.

See “3 PI REGULATOR FUNCTION” for more information.
Only shown when the “Reheater” option is enabled.

Heater regulation PI parameters.

See “3 PI REGULATOR FUNCTION” for more information.

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2.6.2.4 Temperature compensation

2 3

Close the popup window.

Parameters for the summer compensation.

Parameters for the winter compensation.

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2.6.2.5 Alarm limits

Close the popup window.

Alarm limits for the supply air temperature.

Alarm limits for the reheated air temperature.

Only shown when the “Reheater” option is enabled.

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2.6.2.6 Reset counters

Close the popup window.

Fan running hour counter.

Accumulated running time in hours.
Adjust field for fan motor hour counter.
The “Super-user” password is required.

Hour counter warning limit for service.

A warning is given when the fan hour counter value is greater than this value.
Enter value for next service to reset the warning.
This warning is mend as an internal service interval.
It is up to the owner of the plant to decide if a JCI service engineer is needed.

Fan motor starts counter.

Accumulated number of starts.
Adjust field for fan motor start counter.
The “Super-user” password is required.

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2.6.3 Humidity system

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”

AHU 1
Tap on the Humidity
humidifier
symbol

Air humidity is measured in the return air duct.

The humidity is controlled in different ways depending on the hardware configuration of the plant.

The four control methods are:

One valve system Steam or water is applied with a single solenoid valve.

Two valve system Water and air is mixed from separate supply lines and applied to the airflow.

External system An output is set when external humidity control system may be activated.
Detailed information regarding the external humidity system is to be found in the
systems own manual.

Nordmann system Control system for the Nordmann humidifier unit.

Detailed information regarding the humidifier can be found in the Nordmann
manual.

The amount of moisture to be applied to the airflow is determined by an internal algorithm.

Moisture is applied in a pulse/pause system.

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Outdoor temperature
°C

Inactive Active Inactive

Maximum outdoor
temperature limit

Dose

Pause

The supply air duct is fitted with a maximum humidity switch.

If the humidity is above the limits set on the switch the humidity system is immediately shut down.

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2.6.3.1 One valve system

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”

AHU 1
Tap on the Humidity
humidifier
symbol

System status.

Text Description
Inactive The AHU main fan is stopped or outdoor temperature is between limits.
Dose Humidity system is applying moisture to the air.
Pause Humidity system is active, but awaiting dose conditions.
Error Humidity sensor or outdoor sensor is failing.

The humidity system is activated at temperatures lower than the maximum outdoor value.
The AHU fan must also be running.

The Outdoor temperature.

The Humidity.

Graphic overview of the humidity system.

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2.6.3.2 Two valves system

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”

AHU 1
Tap on the Humidity
humidifier
symbol

System status.

Text Description
Inactive The AHU main fan is stopped or outdoor temperature is between limits.
Dose Humidity system is applying moisture to the air.
Pause Humidity system is active, but awaiting dose conditions.
Error Humidity sensor or outdoor sensor is failing.

The humidity system is activated at temperatures lower than the maximum outdoor value.
The AHU fan must also be running.

The Outdoor temperature.

The Humidity.

Graphic overview of the humidity system.

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2.6.3.3 External system

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”

AHU 1
Tap on the Humidity
humidifier
ymbol

System status.

Text Description
Inactive The AHU main fan is stopped or outdoor temperature is between limits.
Active External humidity system is allowed to operate.
Error Humidity sensor or outdoor sensor is failing.

The humidity system is activated at temperatures lower than the maximum outdoor value.
The AHU fan must also be running.

The Outdoor temperature.

The Humidity.

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2.6.3.4 Steam generator system

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”

AHU 1
Tap on the Humidity
humidifier

System status.

Text Description
Inactive The AHU main fan is stopped or outdoor temperature is between limits.
Warm-Up The steam generator is heating up.
Dose Humidity system is applying moisture to the air.
Pause Humidity system is active, but awaiting dose conditions.
Error Humidity sensor or outdoor sensor is failing.

The Outdoor temperature.

The Humidity.

Graphic overview of the humidity system.

“PARAM”-key.
Tap to access the humidity parameter menus.

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2.6.3.4.1 Steam generator parameters

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”

AHU 1
Tap on the Humidity
humidifier
symbol
Humidity
Tap parameter
”PARAM”

The humidity system is activated at temperatures lower than the maximum outdoor value.
The AHU fan must also be running.

Humidity SP: desired humidity set point (0 – 100 %).

Humidity NZ: humidity neutral zone (0 – 10%).

Inactive Time: If the steam generator is stopped for more than XX min. the WarmUp time is enabled (0 – 50
minutes)

Warm Up Time: the warm up time for the steam generator (0 – 50 minutes).

ON Time: the time where the steam generator is active (0 – 50 minutes).

OFF Time: the time where the steam generator is paused (0 – 50 minutes).

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2.6.4 AHU exhaust fan / enthalpy exchanger

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”

AHU 1
Tap on the Exhaust
”EXHAUST”

2
4
3

Fresh air duct with the out door air temperature.

Return air duct and temperature.

Exhaust fan.
Tap to access the control menu.

Symbol Description
The fan is stopped.

The fan is running.

The fan is interlocked.

The fan is ready for start.

The fan is stopped due to an error. See alarm list.

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Enthalpy exchanger.

Symbol Description
The exchanger is stopped.

The exchanger is running.

The fan is ready for start.

2.6.4.1 Enthalpy exchanger functionality

Systems with 400/440V enthalpy exchanger.
The enthalpy exchanger is running as long as the exhaust fan is running and the outdoor temperature is not
between the low and high limit (see 2.6.5.2 “AHU exhaust fan / enthalpy exchanger”)
If the outdoor temperature is between the limits the enthalpy exchanger
exchanger runs for 5 min. two times every day
to remove any condensate that may have built up on the exchanger wheel.

Systems with a 230V enthalpy exchanger.

The enthalpy exchanger is running in high speed as long as the exhaust fan is running and the outdoor
outdo
temperature is not between the low and high limit (see 2.6.5.2 “AHU exhaust fan / enthalpy exchanger”).
If the outdoor temperature is between the limits the enthalpy exchanger runs in low speed.

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2.6.4.2 AHU exhaust fan / enthalpy exchanger

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”

AHU 1
Exhaust
Tap on the
”EXHAUST”
Exhaust
Tap on the control
exhaust fan

High start limit for the enthalpy exchanger.

The exchanger will be started, if the outdoor temperature is above this limit and the exhaust fan is running.

Low start limit for the enthalpy exchanger.

The exchanger will be started, if the outdoor temperature is below this limit and the exhaust fan is running.

Stop/start controls for the fan.

Manual mode.

Automatic mode.

“TIMERS”-key.
Tap to access the Exhaust timer menu.

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2.6.4.3 AHU exhaust fan / enthalpy exchanger

Main
Tap ”
”

AHU 1 AHU 2
Tap
”AHU1”

AHU 1
Exhaust
Tap on the
”EXHAUST”
Exhaust
Tap on the control
exhaust fan

Exhaust
Tap on Timer
”TIMERS”

Fan running hour counter.

Accumulated running time in hours.
Adjust field for compressor hour counter.
The “Super-user” password is required.

Hour counter warning limit for service.

A warning is given when the exhaust fan hour counter value is greater than this value.
Enter value for next service to reset the warning.
This warning is mend as an internal service interval.
It is up to the owner of the plant to decide if a JCI service engineer is needed.

Number of starts.
Accumulated number of fan starts.
Adjust field for compressor start counter.
The “Super-user” password is required.

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2.7 Operation setup

2.7.1 Cross connection notes

Only available on ARP 2xx systems.

When cross connection is enabled, the compressor selected as cross connector will take the control of both
of the AHU’s the cross connection is useful, if one compressor breaks down and operation of the AHU is
needed.

Mode: Disabled (No cross connection) Mode: Compressor 1 to all AHU’s Mode: Compressor 2 to all AHU’s

AHU 1 AHU 2 AHU 1 AHU 2 AHU 1 AHU 2

Compr 1 Compr 2 Compr 1 Compr 2 Compr 1 Compr 2

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Regulation system. (For future use)

Select regulation system “Separated”, “Sequence” or “Cascade”.
Only available to JCI personnel and/or representatives.

Cross-connection mode.

Mode Description
Disabled Normal operation.
Each compressor supplies its “own” AHU.
Compressor 1 to all AHU’s Compressor 1 is taking over for compressor 2.
Compressor 1 is supplies both AHU’s.
Compressor 2 is disabled.
Compressor 2 to all AHU’s Compressor 2 is taking over for compressor 1.
Compressor 2 is supplies both AHU’s.
Compressor 1 is disabled.

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2.7.2 Sequence connection notes

In “Sequence” mode both compressors supports the entire system. The system is open and the compressors
shares liquid.
The master compressor is the first to be started. When the master is at 100% capacity the slave compressor
is allowed to start if required.

Mode: Compressor 1 is master Mode: Compressor 2 is master

AHU 1 AHU 2 AHU 1 AHU 2

Compr 1 Compr 2 Compr 1 Compr 2

Regulation system. (For future use)

Select regulation system “Separated”, “Sequence” or “Cascade”.
Only available to JCI personnel and/or representatives.

Sequence mode.

Mode Description
Compr1 #1 – Compr2 #2 Compr. 1 is master and Compr. 2 is slave
Compr1 #2 – Compr2 #1 Compr. 1 is slave and Compr. 2 is master
Compr1 #1 – Compr2 manual Compr. 1 is master and Compr. 2 is set to
manual.
Compr1 manual – Compr2 #1 Compr. 1 is set to manual and Compr. 2 is
master
Compr1 manual – Compr2 manual Compr. 1 is set to manual and Compr. 2 is set to
manual.

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2.7.3 Cascade connection notes

Cascade connection notes.
In “Cascade” mode are used if the plant layout is 2 compressor, 1 AHU and 2 evaporators. The system can
now run with both compressors without sharing liquid. The user will select which compressor that shall be
master.
The master compressor is the first to be started. When the master is at 100% capacity the slave compressor
is allowed to start if required.

1 AHU with 2 evaporators 1 on each compr 2 AHU with 2 evaporators 1 on each compr

AHU1 AHU1 AHU2

Compr1 Compr2 Compr1 Compr2

Regulation system. (For future use)

Select regulation system “Separated”, “Sequence” or “Cascade”.
Only available to JCI personnel and/or representatives.

Cascade mode.

Mode Description
Disabled But compressors will be set to manual. the
user will be able to control both compressors
at the same time.
Compr 1 Master. Compr 2 Slave. Compr 1 is master and will be the first to start.
Compr 2 is slave and will be interlocked until
Compr 1 is at max cap.
Compr 2 Slave. Compr 2 Master. Compr 2 is master and will be the first to start.
Compr 1 is slave and will be interlocked until
Compr 2 is at max cap.

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Start time for the Slave compressor.

When the master compressor is at max and the supply air temperature still I to high (Supply air SP + Supply
air NZ slave compr ok) this timer will start. When the time is up the slave compressor will started.

Stop time for Slave compressor.

When the both compressors are running and the total capacity is below 75% and this delay time has run out,
the slave compressor will be stopped.

Supply air Nz slave compressor Ok

This value will be added to the supply air set point to make the limit, which the supply air temperature must
be above to start the slave compressor.

Compressor 1 is connected to.

- Evaporator 1.
- Evaporator 2.
This function shall only be changed together will JCI employee.

Evaporators are.
- Intertwined
- Not intertwined
- This function shall only be changed together will JCI employee.

Note!
If the evaporator is not intertwined and compressor 1 is connected to evaporator, the cascade mode is set to
compr 2 master. When the slave compr starts the mode will change so compressor 1 is master.

Control description:
When the compressor operation mode is selected to cascade, the master compressor will start up as normal.
Then the system will monitor 3 different scenarios to see when to start the slave compressor.

Supply air mode:

If the master exp. valve is in supply air mode, then the following condition must be true to start the slave
compressor:

- Master exp. valve is 100% open

- Master compr capacity level is equal or above 50%
- Supply air temperature is above the supply air SP + Supply air NZ slave compr Ok.
- Start time for Slave compressor has run out.

Superheat mode:

If the master exp. valve is in superheat mode, then the following condition must be true to start he slave
compressor:

- Master compr capacity level is equal to 100%

- Supply air temperature is above the supply air SP + Supply air NZ slave compr Ok.
- Start time for Slave compressor has run out.

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Force mode:

Force mode is to start the slave compressor if the master exp. valve is in superheat mode , but the
compressor cap. level will not increase. Then the following condition must be true to start he slave
compressor:

- Master compressor capacity has not changed

- Master exp. valve superheat is stabile
- Supply air temperature is above the supply air SP + Supply air NZ slave compr Ok.
- Force timer has run out (200 sec.)
- Start time for Slave compressor has run out.

ATTENTION!
To prevent damage, plant must be stopped, and all valves must be manually set to correct position for the
decided cross connection mode before selecting the mode. To change mode see 2.7.3 system.

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2.8 Configuration

2.8.1 System

Navigation keys to Analog I/O setup.

Navigation keys to PT100 I/O setup.

Export alarm list to CSV file.

Export trend to CSV file.

Export event list to CSV file.

Export trend to USB key.

PLC CPU information.

Error code
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Normal condition: Value = 0.

Contact JCI in all other cases.

CPU
Normal condition is “running”.
Condition “stopped”:
To the left of the circular plug is placed a “Run / Stop” switch.
The switch must be in “Run” position.
Flipping the switch from “Run” to “Stop” and back may solve the problem.

HMI software version.

“1200” is the major version number. “3.6” is the revision number.

PLC software version.

“1200” is the major version number. “3.6” is the revision number.

Project number.
The internal JCI Marine project number. When contacting JCI, all these values must be supplied.

Navigation keys for the color codes pages.

Adjust the time zone.

Adjust the time and date.

Adjust the back light.

Logout key.

Login menu key.

Navigation keys for the recipes pages.

Back to previous page.

Navigation keys for the configuration pages.

Navigation keys for the options pages.

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2.8.2 Temperature off-set

Measured values after offset are added.

Temperature offset value.

Used to calibrate the temperature sensors.

Measured values after offset are added.

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Temperature offset value.

Used to calibrate the temperature sensors.

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2.8.3 Analogue input configuration.

The scaled analogue sensor value.

4 mA calibration value.

20 mA calibration value.

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The scaled analogue sensor value.

4 mA calibration value.

20 mA calibration value.

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2.8.4 Options

The options section covers the basic configuration of the plant.

To ensure an easy overview of the settings the options section is divided into four sub sections.

1
Plant Basic plant configuration.

2
Compressor Options regarding the compressor system.

3
Air handling unit Options regarding the AHU.

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2.8.4.1 Plant options

Plant type.

Text Description
ARP 111 One compressor.
One AHU with one expansion valve.
ARP 112 One compressor.
One AHU with two expansion valves.
ARP 121 One compressor.
Two AHU with one expansion valve.
ARP 122 One compressor.
Two AHU with two expansion valves.
ARP 211 Two compressors.
One AHU with one expansion valve.
ARP 212 Two compressors.
One AHU with two expansion valves.
ARP 221 Two compressors.
Two AHU with one expansion valve.
ARP 222 Two compressors.
Two AHU with two expansion valves.

Compressor type.

Text Description
CMO 24 JCI type Sabroe CMO 24.
4 capacity steps.
25.0%, 50.0%, 75.0%, 100.0%
CMO 26 JCI type Sabroe CMO 26.
4 capacity steps
33.3%, 50.0%, 66.7%, 100.0%
CMO 28 JCI type Sabroe CMO 28.
4 capacity steps.
25.0%, 50.0%, 75.0%, 100.0%

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Text Description
CMO 34 JCI type Sabroe CMO 34.
4 capacity steps .
12.5%, 50.0%, 75.0%, 100.0%
CMO 36 JCI type Sabroe CMO 36.
4 capacity steps.
33.3%, 50.0%, 66.7%, 100.0%
CMO 38 JCI type Sabroe CMO 38.
4 capacity steps.
12.5%, 50.0%, 75.0%, 100.0%
SMC 106 JCI type Sabroe SMC 106.
3 capacity steps.
33.3%, 66.7%, 100.0%
SMC 108 JCI type Sabroe SMC 108.
4 capacity steps.
25.0%, 50.0%, 75.0%, 100.0%
Bitzer Bitzer semi-hermetic compressor.
1 capacity step.
100.0%
Bitzer w/cap Bitzer semi-hermetic compressor.
2 capacity steps.
50.0% 100.0%

Restart after blackout.

Enable, to automatically restart the plant after switching on the power supply.

Temperature compensation.

Text Description
Disable No compensation.
Outdoor Supply air SP is compensated according to the outdoor air
temperature.
Return Supply air SP is compensated according to the return air duct
temperature.
Potmeter A pot meter is used to adjust the supply air SP.

See 2.5.5 Outdoor Compensation for more information.

Cooling water supervision.

Monitors the cooling water pressure.
If low cooling water pressure is detected the compressor is shut down with an alarm.

Select how many gas detector there is on the plant.

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2.8.4.2 Compressor options

Motor winding protection.

On plants equipped with semi-hermetic compressors the motor winding temperature are monitored.
Too high temperature will result in a shut down of the compressor and an alarm.

Antirecycling delay.
Protects the motor from overheating if exposed to frequent starts.
A minimum delay between starts is recommended to be set to 5 minutes.

Oil return valve delay.

Only complied to plant fitted with an oil separator.
Delay from compressor start until the oil return valve is opened.
The delay allows the oil to heat up and thereby letting the refrigerant out of the oil before returning the oil to
the compressor.

Change the input contact for the oil alarm (NO/NC)

Refrigerant type.
Select between:
R 22.
R 404 A.
R 407 C.
R 507.
R 134 A.
Only available to JCI personnel and/or representatives.

Maximum Operation Pressure.

This is the max limit where it MOP function is activated.

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See. 2.5.4.8 MOP.

MOP step down.

Step down value.
See. 2.5.4.8 MOP.

Delay between step down.

See. 2.5.4.8 MOP.

Keys to next compressor option.

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Min and max key-in value for supply air set point.

Min and max key-in value for offset set point.

Min and max key-in value for Nz set point.

Max key-in value for increase set point.

Min key-in value for decrease set point.

Keys to first compressor option.

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2.8.4.3 AHU options

Humidity system.
Select mode of humidity control.

Frost supervision.
Enable, if plant is equipped with frost protection thermostat on the heating coil.

Reheating system.
Enable, if the plant is equipped with a reheating system.

Return air temperature.

Enable, if system is equipped with a temperature sensor in the return air duct.

Remote start/stop unit.

Enable, if the plant is equipped with a remote start/stop box.

Exhaust fan and enthalpy exchanger.

Enable, if system is equipped with exhaust fan and enthalpy exchanger.

Systems with 400/440V enthalpy exchanger.

The enthalpy exchanger is running as long as the exhaust fan is running and the outdoor temperature is not
between the low and high limit.
If the outdoor temperature is between the limits the enthalpy exchanger runs for 5 min. two times every day
to remove any condensate that may have built up on the exchanger wheel.

Systems with a 230V enthalpy exchanger.

The enthalpy exchanger is running in high speed as long as the exhaust fan is running and the outdoor
temperature is not between the low and high limit.

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If the outdoor temperature is between the limits the enthalpy exchanger runs in low speed.

Fan high/low speed.

Change between a single speed motor or an two speed motor.

2.8.5 Display color codes information

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2.8.6 Plant settings

WARNING! Before loading it is recommended to shut down all AHU’s and compressors.

NOTE! The navigation keys “File” is only available on the local display.

Load.
Tap key to load the Settings defined plant configuration.
WARNING: Changes will take place immediately.

Save.
Tap key to save the Settings defined plant configuration.
May be used as a backup function when adjusting the configuration.

Import.
Tap key to restore plant configuration from a USB memory device.
(See 2.7.4.1.1 “Import plant configuration from USB memory device”)

Export .
Tap key to backup plant configuration on a USB memory device.
(See 2.7.4.1.2 “Export plant configuration to USB memory device”)

5
Navigation keys for the configuration pages.

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Backup plant configuration from USB memory device

The plant configuration can be backed up on a USB memory device. The following
describes the procedure:

Step 1 Insert USB stick into the USB port on the display.

Step 2 Wait for a few seconds while the panel connects the USB stick.

Step 3 If asked for, accept creation of file structure on the memory card.
Wait for a few seconds until the file structure is updated.

Step 4 Tap key “Settings to USB”

Step 5 Tap key “ALL FILES”

The plant configuration is now backed up on the USB memory device.

2.8.6.1 Restore plant configuration from USB memory device

The backed up plant configuration can be restored from a USB memory device. The following
describes the procedure:

Step 1 Insert USB stick into the USB port on the display.

Step 2 Wait for a few seconds while the panel connects the USB stick.

Step 3 Tap key “Settings from USB”

Step 4 Tap key “ALL FILES”

The plant configuration is now restored, it is necessary to tap “Load” key to load the restored plant
configuration.

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3 PI REGULATOR FUNCTION
The regulator calculates the difference between the set point and the actual temperature. The output from
the regulator is a new calculated position set point for the actuator.

SP + e u
PI

Process value feed-back (Temperature, pressure, etc)

Regulator Algorithm

After each Ts a new value (un) for the actuator is calculated according to the following formula:

un = (P + I) gain + un-1

P = en - en-1
I = en * Ts/Ti

Input from keyboard

Ts = sampling time
Ti = integral time
Gain = gain factor

Calculated values

e = Regulation error (actual temperature – set-point)

en = Regulation error this sampling
en-1 = Regulation error last sampling
un-1 = Actuator position last sampling
un = Calculated PI value

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4 ALARM LIST
Alarm text Description
AHU1 Enthalpy exchanger feedback Alarm The motor has tripped the over current relay.
The relay must be manually reset inside the switchboard.
AHU1 Evaporator 1 suction temp Error Temperature sensor failing or missing signal.
Check sensor and wires.
AHU1 Evaporator 2 suction temp Error Temperature sensor failing or missing signal.
Check sensor and wires.
AHU1 Exhaust fan feedback Alarm The motor has tripped the over current relay.
The relay must be manually reset inside the switchboard.
AHU1 Exhaust fan service Warning Service reminder.
Reset by altering the limit.
AHU1 Fan start failure Alarm The motor has tripped the over current relay.
The relay must be manually reset inside the switchboard.
AHU1 Heating coil freezing risk Alarm Temperature on heating coil is too cold.
Risk of severe freezing damage to the coil is imminent.
AHU1 Humidity sensor Error Humidity sensor failing or missing signal.
Check sensor and wires.
AHU1 Outdoor temperature sensor Error Temperature sensor failing or missing signal.
Check sensor and wires.
AHU1 Reheat air temperature HT Alarm Reheated air temperature is higher than alarm limit.
AHU1 Reheat air temperature LT Alarm Reheated air temperature is lower than alarm limit.
AHU1 Reheat temperature sensor Error Temperature sensor failing or missing signal.
Check sensor and wires.
AHU1 Return temperature sensor Error Temperature sensor failing or missing signal.
Check sensor and wires.
AHU1 Service interval Warning Service reminder.
Reset by altering the limit.
AHU1 Supply air temperature HT Alarm Supply air temperature is higher than alarm limit.
AHU1 Supply air temperature LT Alarm Supply air temperature is lower than alarm limit.
AHU1 Supply temperature sensor Error Temperature sensor failing or missing signal.
Check sensor and wires.
Compr1 Cooling water LP Alarm No condenser cooling water flow or too low pressure.
Compr1 Discharge HP Discharge pressure above alarm limit.
The switch must be manually reset on the switch.
Compr1 Discharge pressure sensor Error Pressure sensor failing or missing signal.
Check sensor and wires.
Compr1 Lube oil LP Alarm Low lubrication oil pressure.
Low or missing oil level.
Compr1 Motor winding protection Alarm Motor winding temperature too high.
Motor must be cool off before restarting.
Compr1 Oil Filter Warning Oil filter is blocked. Replace or clean.
Compr1 Oil pressure sensor Error Pressure sensor failing or missing signal.
Check sensor and wires.
Compr1 Oil/Discharge HT Alarm The oil or discharge temperature is to high.
Compr1 Overcurrent relay Alarm The motor has tripped the over current relay.
The relay must be manually reset inside the switchboard.
Compr1 Running feedback Alarm The motor contactor that is not activated. Interlocked.
Compr1 Service interval Warning Service reminder.
Reset by altering the limit.
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Alarm text Description

Compr1 Suction pressure sensor Error Pressure sensor failing or missing signal.
Check sensor and wires.
PLC Battery low - To be replaced The PLC CPU memory backup battery is low on power.
Replace according to the panel manual.
PLC CPU Error The PLC CPU is failing. Contact JCI.
PLC CPU is not in run-mode The PLC CPU is stopped.
To the left of the circular plug is placed a “Run / Stop”
switch.
The switch must be in “Run” position.
Flipping the switch from “Run” to “Stop” and back may
solve the problem.
PLC Internal 24VDC failure Internal PLC power supply is defective. Contact JCI.

Alarms for Compr2 are identical with alarm for Compr1.

Alarms for AHU2 are identical with alarm for AHU1.

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5 WORD LIST
General

Text Description
SP Regulator set point

Compressor

Text Description
Compr Compressor
CMO, SMC Sabroe compressor type. I.e. CMO 28 or SMC 106
MOP Maximum Operation Pressure. See section 2.5.4.8 MOP

Air handling unit

Text Description
AHU Air Handling Unit
EXP Expansion valve

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Document Revision Record

Rev. Date Author Brief description of change Pages affected
1.0 120228 UV Original issue All

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