Disclosure To Promote The Right To Information
Disclosure To Promote The Right To Information
Indian Standard
PARTICULAR TYPES OF WINDlNG WIRES -
SPECIFICATION
PART 0 GENERAL REQUIREMENTS
/
UDC 621*3150337.4: 621*315.55 [ 669*71-426] : 621-3.045
0 BIS 1994 i
1
FOREWORD
This Indian Standard ( Part O/Set 3 ) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Winding Wires Sectional Committee had been approved by the Electrotechnical
Division Council.
This standard is a part of the new series of standards being brought out in dual number with the
corresponding IEC Publications. The standards on aluminium wires could not be published in dual
number because of differences in requirements of elongation, heat shock, etc, with respect to corres-
ponding IEC requirements. However, clause numbers and format of these standards are kept same as
for other standards under the same series.
With the publication of, this standard along with other related standards, existing Indian Standards on
aluminium ( Parts of IS 4800 series ) wires would be withdrawn.
For the purpose of deciding whether a particular requirement of this standard is complied with, the
final value, observed or calculated, expressing the result of a test, shall be rounded off in accordance
with IS 2 : 1960 ‘Rules for rounding off numerical values ( revised )‘. The number of significant places
retained in the rounded off value should be the same as that of the specified value in this standard.
PART 0 1 GENERAL REq!PEMENTS
.. I Section 3- - Enain&&l RoGnd A!uminlllii”~ire
I, j
1 S+OPE 1 The clause numbers’used in this standard are
idenltical with the respective test number? of
This!standard ( part OjSec 3 ) specifies the gene- IS 13778 series. : )
ral rtauiiements of enamelled round ilumin~um
winding wires with or without a bonding layer. In case of inconsistencies between the publica-
tion on methods of test and this standard,
The ’ range of nominal conductor diameters, 1s IS 13730 ( Part 0,Sec 3 ) : 1994 shall prevail.
given in the relevant parts of this standard:, Where no specific range of nominal conductor
I diameters is grven for a test, the test applies to
2 REFERENCES all nominal conductor- diameters covered by the
2.1 The.followipg Indian Standards are .neces- relevent part of this standard.
sary adjuncts to this standard: Unless otherwise specified, all’ tests shall be
carried out at a temperature from 15°C to 35°C
Title and a relative humidity from 46 percent to 75
percent. Before ‘measurements are ‘made, the
482 :::1981 Reels for covered round
wires specimens shall be preconditioned under these
electrical winding
atmospheric conditions for a time sufficient to
( third revision ) allow the specimens to reach stability.
1076 Preferred numbers : Part’ 1 The wire to be tested shall be removed from
(Part 1 )‘: 1985 Series of preferred numbers the packaging in such a way that the wire will
( second revision ) not be subjected to tension or unnecekary
5825 ;: 1993 Guide for evaluation of ther- bends. Before each ‘test, sufficient wire should
mal endurance of enamelled be discarded to ensure that any damaged wire is
/t wires (first revision ) not included in the test specimens. il
13778 : 1993 I Methods of test for winding 4 DIMENSIONS
( series ) wires - Series )
4.1 Conductor Diameter
3 DtiFINITIONS AND GENERAL NOTES ON
METHODS OF ‘TEST The series of preferred nominal conductor ,dia-
meters shall correspond to series R20 according
3.1 Ijefiaitions to IS 1076 ( Part 1 ) : 1985. The actual values
3.1.1 Conductor and their tolerances are given in Tables 1 and 2.
The series of intermediate diameters from which
The bare &eta1 after removal of the coating. the user may select ihtermediate nominal &on-
3.1.2 Crack - - -. -.-- -~--~--- --. - -ductor diameters, when required for technical
reasons, shall correspond to series R40
An opening in the insulation which exposes the according to IS 1076 ( Part 1 ) : 1985. The actual
conductor to view at the stated magnification. values and their tolerances are given in Annex
3.1.3 Sole Coating A.
An insulation composed of one material. b The conductor diameter shall not differ from the
nominal diameter by more than the limit given
3.1.4 Wire !’ / ” in .Table 1 or Table 2.
The insulated wire as received. 4.2 Out of Roundness of Conductor
3.2 Genera)- Notes-onMetbuds of Test- ‘. .. -Thed&rence between the minimum and maxi-
mum diameter, at any one point, shall not be
All methods of test to be used for this standard more than the figures given in co1 2 of Table 1
are given in TS 13778 series. or Table 2.
IS 13730 ( Part opec 3 ) .:-!994
NOTES
1 Minimum overall diameter requirements may be used provided they are based on the minimum
increases. The calculation is given in Annex B.
2 For intermediate nominal conductor diameters, the minimum increase figure correspoodingt o
the next largest nominal conductor diameter shall be taken.
3 The dimensions of intermediate nominal conductor diameters for R40 series are given in
Annex A.
IS 13730 ( Part O/Set 3 ) : 1994
NOTES
1 Minimum overall diameter requirements may be used provided they are based on the minimum
increases. The calculation is given in Annex B.
2 For intermediate nominal conductor diameters, the minimum increase figure corresponding to
the next largest nominal conductor diameter shall be taken.
3 The dimensions of intermediate nominal conductor diameters for R40 series are given in
Annex A.
4.3 Minimum Increase in Diameter Due to the 4.4 Maximum Overall Diameter
Insulation and the Bonding Layer
4.3.1 Enamelled Wires Without a Bonding Layer 4.4.1 Enamelled Wires Without a Bonding Layer
The minimum increase in diameter due to the
insulation shall not be less than the values given The maximum overall diameter shall not exceed
ia Table 1. the values given in Table 1.
4.3.2 Enamelled Wires with a Bonding Layer 4.4.2 Enameled Wires with a Bonding Layer
The minimum increase in diameter due to the
insulation including the bonding layer shall not The maximum overall diameter shall not exceed
be less than the values given in Table 2. the values given in Table 2.
3
5 ELECTRICAL RESISTANCE, p 8.3 ,Jark Feat ( Norpipoi co8$c@ Diameters Up
to‘ and I&lading l*OOOmm )
No resistance values are specified. ..
~$&e&$dg shall show no crack or loss of
By agreement between the purchaser and the * .‘I
supplier, resistance measurements may be made
for nominal conductor diameters up to and 8;4 Feet Teist -r NoidiitiI Ciiniibct6i Diameters
including 1QOOmm;. In: &se of such an agrew,.. OifiMI*()00 mm ) : ; 2 ‘.i :
ment, the resistance at 20°C shall be within the .!
limits’ given in Annex D. Test not applicable.
The coating shall show no crack after the wire At least four of the five specimens tested shall
has been elongated 15 percent or .up to the not break down iat a voltage less than or eaual
breaking point. to that given inTaMe ‘ti. -
4
Nominal Minimum Breakdown Vope ( r. m. s .Valne 1 , , ,,
Cendnctdr i i
Diameter ;/,
I
I
Grade 1 and Grade 1B Grade 2 and Grad& ‘2B Grade 3
-_
-_:
- I-
Room Elevated I\oom Elevated Room Elevated
mm temperature temperatm *e temperature temperature temperature temperature ,*
I_P
(1) (2) (3) -‘(4) , (.?J., ‘(‘6 ) (7‘) a
-- - -_ -
0’250 2 100 1 600 9 900
‘I’ 2900 5 500 4100
0’280 2 200 1 700 ‘4000, ,3 000 5 800 4 400
0’315 2 200 1 700 4 100 3’ 100 6 100 4 600
0’355 2 300 1 700 ‘4 300 3 200 6 400 4 800
0’400 2 300 1700 4 400 3 300 6 600 5000
0’450 2 300 1 700 4 400 3 300 6 800 5100
0’500 2 400 1 800 4 600 3 500 7000 5 300
0’560 2 500 ‘1; 9tJo
4 600 3 500 7 100 5 300
0’630 2600 2000 4 800 3600 7 100 5 300
0’710’ 2600 2 000 4 800 3600 7 200 5 400
0’800 2 600 2000 4 900 3 700 7 400 5600
0:900 2 700 2000 5 000 3 800 7600 5 700
1 .otio
up to and
including
2’500 2 700 2000 5 000 3 800 7 600 5 700
7
-
NOTE - For intermediate nominal conductor diameters, the figure of the next largest nominal conductor
diameter shall be taken.
..
.?
I$13730 ( Pari Q/S& 3 ) : 1994
Table-__ 7 Continuity
i ,_
of Insulation
( Clause 14 j- ‘. ,-- -.,
6
IS~13730( Part O/&c 3 ) : 1994
ANNEX A
( INFORMATJ\rE) .
( Clause 4.1 )
,
DIMENSIONS FOR INTERMEDIATE NFMIN& CONDUCTOR DIAMETERS ( R40 )
Intermediate nominal coilductor diameters from which the use? may select intermediate sizes only
for technical reasons,
- -
Nominal Conductor Minimum hcrease Maximum Overall
Conductor Tolerance Due to the rosulation Diameter
Diameter I!I
mm mm
_-_ _L -
mm ‘mm Grade 1 Grade 2 Grade 3 Grade 1 Grade 2 Grade 3
(1) (2) ’ (3) (4) (5) (6) (7) (8)
-
0’265 0.004 ’ 0’018 0’033 0’050 0’297 0’314 0’330
0’300 0’004 0‘019 0’035 0’053 0’334 0’352 0’369
0’335 0’004 0’020 0’038 0’057 0’372 0’391 0 408
0’375 0’005 0’021 0’040 0’060 0’414 0’434 0’453
0’425 0’005 0’022 0’042 0’064 0’466 0’488 0’508
ANNEX B
/
(INFORMATIVE)
‘I’_ ’( Ann&x A, Tabh 8 and 9’ ) i
/ ,:
The ruinin& oveiall diameters (ire calculated
The rpinifirum ojerall &meters are calculated
on the follOwin& basis: on fly foll,o,wing /basis: 1
Grade l! Nominal conductor diameter + 1
Vl ,+ j minimum incrkase Gyde.1; .: ‘. GfadeLlB N&minal %dhductor diahkter +
Grade 2- Maximum overall diameter Grade mihimum increase Grade 1B; and
8Wh:,<;;,,.1 + O-001 mm; and z .I ,, b ‘>.I III ..,:r )~),, *’
Grade 3. Maximum avera~._diameter..~irde _... _.~Lad!%~&!bh&d@J~:o;~~$ll...di~~e~~~~~ade
2 + O*OOlmm. 1B + O+OOlmm.
8
ANNEX'C
c ( INEXUMATIYE )
.
METHOD FOR THE CALCULATION OF LINEAR RESISTANCE
The limits of electrical resistance are calculated The linear resistance is calculated from:
on the following basis. 1
&,in = pmia X @ msx ( i2 111-l1
C-l FOR CONDUCTOR
DIAMETERS TO AND
Rmftx= pmax X 4-l min ( fJ m-1 1
l-000 mm ‘.where
The minimum and the maximum values of resis- Pmin = l/36-2 0 mm’ m-1;
tance are calculated from the minimum and Pmax = l/35*5 Q mm* m-1;and
maximum values of the resistivity by taking into I
account for each conductor diameter the rele- q’= cross-section of the conductor in
vant dimensional tolerance. square millimetres.
ANNEX I3 ’ : : ;
(Ch.w5)
RESISTANCE
Nominal resistance values are calculated on the ( given in Table 10 ) for nominal conductor
basis of the nominal conductor diameter and a diameters up to and including 1400 mm are
nominal resistivity of l/35*85 ohm sq mm/m. derived from calculations made according to
The minimum and maximum resistance figures Annex C
9
IS 13730 ( P&t o/&c 3 ) : 1994
Nominal RT:$;e
Conductor Diameter I
mm
Minimum
(1) (2) Not!?1 MaT;lum
10
.
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Users of Indian Standards should ascertain that they are in possession of the latest amendments or
edition.
This Indian Standard has been developed from Dot No. ET 33 ( 3471 )
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