Dall Mill

Annual Consumption will Reach 24

Million Tonnes by 2020
Dal, Dhal Mill, Dried pulse, Peas (Pisum Sativum),
Chickpeas (Garbanzos), Moong, Urad, Lentils (Masur),
Pigeon Peas (Tur), Dal Milling Industry, Pulses
Processing Unit, Split and Whole Pulses
Manufacturing Plant, Detailed Project Report, Profile, Business Plan,
Industry Trends, Market Research, Survey, Manufacturing Process,
Machinery, Raw Materials, Feasibility Study, Investment Opportunities,
Cost and Revenue, Plant Economics, Production Schedule, Working
Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project,
Projected Balance Sheets, Profitability Ratios, Break Even Analysis
Introduction

The dal milling industry in India is one of the major

agro processing industries in the country. From an
annual production of 14.5 million tonnes of pulse in
the country, 75% of these pulses are processed by dal
mills. To minimize these losses, the dal milling
industry can maximize the use of improved dal mills.
These new and improved dal mills are highly versatile,
technology savvy & energy efficient than the
traditional dal mills.

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 India is the largest producer of pulses around 14.5
million tones annually. Pulses commonly known as
dal in India are an important component of both the
vegetarian as well as the nonvegetarian diet in India.
Pulses constitute one of the main sources of protein in
the Indian diet. There are different varieties of pulses
namely Chana, Mung, Masur, Urad and Tuvar dal.
The important part of pulses play as a source of
dietary protein, energy,

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 minerals and vitamins for the redominantly vegetarian
population of India, needs no reiteration and nutritionists
regards pulses as an essential means to correct malnutrition.
The creation of a dal mill and surrounding procurement &
marketing capabilities would allow farmers to engage in
value addition and thereby receive more equitable returns
for their hard work. More than 1,000 beneficiaries could
participate in the venture and stand to see a 15-50%
improvement in incomes.

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 In India most of the pulses are consumed in dehusked
and split form. Thus processing of pulses assumes a
lot of importance. Pulses processing industry helps in
processing the raw grain legumes/ pulses into edible
form. Pulses are mostly consumed whole or split, apart
from desi chickpea which is usually consumed in the
form of flour/besan and has growing demand.

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 Unit: Thousand Tonnes

Production of Pulses during 2013-14 to 2015-16

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 Unit: Thousand Tonnes

India’s Export of Major Pulses

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 India’s Trade Destination of Major Pulses for 2015-16

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 India is the biggest importer and consumer of
pulses and India government has initiated various
to ensure that pulses output by the nation remain
robust. Technology upgraded, highly versatile and
energy efficient dal mills are very profitable
venture to start with substantial capital investment.
Due to variety of applications the demand for
pulses is growing at very fast rate.

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 Few Indian Major Players are as under
• Asian Health & Nutri Foods Ltd.

• B G H Exim Pvt. Ltd.

• Bafna Agro Inds. Ltd.

• Edible Products (India) Ltd.

• Emmsons International Ltd.

• Navjivan Roller Flour & Pulse Mills Pvt. Ltd.

• Olam Exports (India) Ltd.

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 • Poona Dal & Oil Inds. Ltd.

• Poonam Rasayan Ltd.

• Ruchi Soya Inds. Ltd.

• Shakti Bhog Snacks Ltd.

• State Trading Corpn. Of India Ltd.

• Tamil Nadu Civil Supplies Corpn. Ltd.

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 COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing Proposed Total
Land & Site Development
Exp. 0.00 15.00 15.00 Capital 0.00 58.94 58.94
Buildings 0.00 70.40 70.40 Share Premium 0.00 0.00 0.00
Other Type Share
Plant & Machineries 0.00 69.90 69.90 Capital 0.00 0.00 0.00
Motor Vehicles 0.00 8.00 8.00 Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 32.00 32.00 Cash Subsidy 0.00 0.00 0.00
Technical Knowhow Fees
& Exp. 0.00 10.00 10.00 Internal Cash Accruals 0.00 0.00 0.00
Long/Medium Term
Franchise & Other Deposits 0.00 0.00 0.00 Borrowings 0.00 176.83 176.83
Preliminary& Pre-operative
Exp 0.00 3.00 3.00 Debentures / Bonds 0.00 0.00 0.00
Provision for Unsecured
Contingencies 0.00 7.00 7.00 Loans/Deposits 0.00 0.00 0.00
Margin Money - Working
Capital 0.00 20.47 20.47
TOTAL 0.00 235.77 235.77 TOTAL 0.00 235.77 235.77

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Year Annualised Book Debt Dividen Retained Payout Probabl P/E Yield Price/
Value d Earnings e Ratio Book Value
Market
Price

No.of
Per Times
EPS CEPS Per Share Share Per Share

Rs Rs Rs Rs Rs % Rs % Rs %

1-2 4.53 8.65 14.53 24.00 0.00 100.00 4.53 0.00 4.53 1.00 0.00

2-3 7.45 11.05 21.98 18.00 0.00 100.00 7.45 0.00 7.45 1.00 0.00

3-4 10.31 13.48 32.29 12.00 0.00 100.00 10.31 0.00 10.31 1.00 0.00
4-
5 13.07 15.86 45.36 6.00 0.00 100.00 13.07 0.00 13.07 1.00 0.00
5-
6 15.70 18.16 61.07 0.00 0.00 100.00 15.70 0.00 15.70 1.00 0.00

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Yea D. S. C. R. Debt / Equity Total Retur Profitability Ratio Assets Curre
r - as- Net n on Turnov nt
Depos Equity Wort Net er Ratio
its h Worth Ratio
Debt
Individ Cumul Over GPM PBT PAT Net P/V
ual ative all Contri Ratio
butio
n
(Number of
(Number of times) times) % % % % % %
Initi
al 3.00 3.00
1- 10.57 226.0 27.06
2 1.28 1.28 1.65 1.65 2.89 % 4.50% 3.20% 1 % 2.57 1.01
12.01 259.2 26.61
2-3 1.59 1.43 0.82 0.82 1.77 % 6.83% 4.50% 8 % 2.78 1.19
12.98 296.2 26.60
3-4 1.95 1.59 1.94 0.37 0.37 1.11 % 8.50% 5.46% 2 % 2.83 1.43
13.63 333.1 26.59
4-5 2.37 1.76 0.13 0.13 0.72 % 9.67% 6.15% 6 % 2.76 1.69
14.06 370.0 26.59
5-6 2.89 1.94 0.00 0.00 0.48 % 10.51% 6.65% 9 % 2.63 2.38

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BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 56.36%
Total BEP (% of Installed Capacity) 60.27%

IRR, PAYBACK and FACR

Internal Rate of Return .. ( In %age ) 25.45%

2 Years 4
Payback Period of the Project is ( In Years ) Months
Fixed Assets Coverage Ratio ( No. of times ) 11.413

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Niir Project Consultancy Services (NPCS)
can provide Detailed Project Report on
Dall Mill

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Major Queries/Questions Answered in the Report?

1. What is Dall Mill industry ?

2. How has the Dall Mill industry performed

so far and how will it perform in the coming
years ?

3. What is the Project Feasibility of a Dall Mill

Plant ?

4. What are the requirements of Working

Capital for setting up a Dall Mill plant ?

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5. What is the structure of the Dall Mill Business
and who are the key/major players ?

6. What is the total project cost for setting up Dal

Mill plant ?

7. What are the operating costs for setting up a

Dall Mill plant ?

8. What are the machinery and equipment

requirements for setting up a Dal Mill plant ?

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9. Who are the Suppliers and Manufacturers of
Plant & Machinery for setting up a Pulses Mill
plant ?

10. What are the requirements of raw material

for setting up a Dall Mill plant ?

11. Who are the Suppliers and Manufacturers of

Raw materials for setting up a Dall Mill plant ?

12. What is the Manufacturing Process and

Formulations of a Pulses Mill plant ?

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13. What is the total size of land required for setting
up a Dall Mill plant ?

14. What will be the income and expenditures for a

Dall Mill plant ?

15. What are the Projected Balance Sheets of a Dal

Mill plant ?

16. What are the requirement of utilities and

overheads for setting up a Dall Mill plant?

17. What is the Built up Area Requirement and cost

for setting up a Dal Mill Business?

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18. What are the Personnel (Manpower)
Requirements for setting up a Dall Mill
Business?

19. What are Statistics of Import & Export for

Pulses Mill ?

20. What is the time required to break-even?

21.What is the Break-Even Analysis of a Dall Mill

plant?

22.What are the Project financials of a Pulses

Mill plant?

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23. What are the Profitability Ratios of a Pulses Mill
plant?

24. What is the Sensitivity Analysis-Price/Volume of

a Dall Mill plant?

25. What are the Projected Pay-Back Period and

IRR of a Dall Mill plant?

26. What is the Process Flow Sheet Diagram of a

Dall Mill project?

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27. What are the Market Opportunities
for setting up a Dall Mill plant?

28. What is the Market Study and

Assessment for setting up a Dall Mill
plant?

29. What is the Plant Layout for setting

up a Dall Mill Business?

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Table of Contents
of the
Project Report

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1. DISTRICT PROFILE & GEOTECHNICAL SITE
CHARACTERIZATION
1.1. GEOGRAPHY
1.2. CLIMATE
1.3. MAP
1.4. CULTURE
1.5. TRANSPORTATION
1.6. ECONOMY

2. INTRODUCTION

3. USES AND APPLICATIONS

3.1. NUTRITIVE VALUE OF PULSES

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4. PROPERTIES
4.1. LENTIL
4.2. COMPOSITION AND NUTRITIONAL PROFILE
4.3. SELECTED QUALITY CHARACTERISTICS AND FOOD PRODUCT
APPLICATIONS OF LENTILS
4.4. CHICK PEA
4.5. NUTRITIONAL AND CHEMICAL COMPOSITION
4.6. COMPOSITION OF RAW CHICKPEAS AND PROCESSED PRODUCTS
4.7. AMINO ACID PROFILE OF SELECTED PULSES, RAW WHOLE SEEDS

5. B.I.S. SPECIFICATION

5.1. IS: 2814-1978 METHOD FOR SAMPLING OF SMALLER SIZE FOOD

GRAINS (FIRST REVISION)

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5.2. IS: 5315-1978 METHODS OF SAMPLING FOR MILLED CEREALS
AND PULSES PRODUCTS (FIRST REVISION)
5.3. IS: 10768-1984 METHODS OF TEST FOR QUALITY
CHARACTERISTICS OF PULSES

6. MARKET SURVEY
6.1. PRODUCTION TREND
6.2. AREA PRODUCTION AND YIELD OF TOTAL PULSES IN INDIA
6.3. TREND IN AREA, YIELD, AND PRODUCTION OF PULSES
6.4. CONCLUSION

7. FINANCIALS & COMPARISON OF MAJOR

INDIAN PLAYERS/COMPANIES

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7.1. ABOUT FINANCIAL STATEMENTS OF CMIE DATABASE
7.2. PROFITS & APPROPRIATIONS
7.3. TOTAL LIABILITIES
7.4. TOTAL ASSETS
7.5. NET CASH FLOW FROM OPERATING ACTIVITIES
7.6. SECTION – I
7.6.1. Name of Company with Contact Details
7.6.2. Name of Director(S)
7.6.3. Plant Capacity
7.6.4. Location of Plant
7.6.5. Name of Raw Material(S) Consumed With Quantity & Cost
7.7. SECTION – II
7.7.1. Assets
7.7.2. Cash Flow
7.7.3. Cost as % Ge of Sales
7.7.4. Forex Transaction
7.7.5. Growth in Assets & Liabilities

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 7.7.6. Growth in Income & Expenditure
7.7.7. Income & Expenditure
7.7.8. Liabilities
7.7.9. Liquidity Ratios
Profitability Ratio
Profits
Return Ratios
Structure of Assets & Liabilities (%)
Working Capital & Turnover Ratios

8. EXPORT & IMPORT STATISTICS DATA OF INDIA

8.1. EXPORT STATISTICS DATA FOR CHANA DAL
8.2. IMPORT STATISTICS DATA FOR CHANA DAL
8.3. EXPORT STATISTICS DATA FOR LENTIL
8.4. IMPORT STATISTICS DATA FOR LENTIL

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9. PRESENT MANUFACTURERS

10. PERCENTAGE YIELD OF DALL BY DEHULLING

/SPLITTING

11. MANUFACTURING PROCESS

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 Project Financials
• Project at a Glance Annexure

• Assumptions for Profitability workings ………………………..1

• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses

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 • Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)

• Other Fixed Assets………………………………………..........….......6

Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies

• Working Capital Requirement Per Month……………………….…7

Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store

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 • Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses

• Salary and Wages …………………………………………....……..9

• Turnover Per Annum ……………………………………….....…10

• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital

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 • Annexure 1 :: Cost of Project and Means of Finance

• Annexure 2 :: Profitability and Net Cash Accruals

 Revenue/Income/Realisation
 Expenses/Cost of Products/Services/Items
 Gross Profit
 Financial Charges
 Total Cost of Sales
 Net Profit After Taxes
 Net Cash Accruals

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 • Annexure 3 :: Assessment of Working Capital
requirements

 Current Assets
 Gross Working Capital
 Current Liabilities
 Net Working Capital
 Working Note for Calculation of Work-in-
process

• Annexure 4 :: Sources and Disposition of Funds

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 • Annexure 5 :: Projected Balance Sheets

 ROI (Average of Fixed Assets)

 RONW (Average of Share Capital)
 ROI (Average of Total Assets)

• Annexure 6 :: Profitability Ratios

 D.S.C.R
 Earnings Per Share (EPS)
 Debt Equity Ratio

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 • Annexure 7 :: Break-Even Analysis

 Variable Cost & Expenses

 Semi-Variable/Semi-Fixed Expenses
 Profit Volume Ratio (PVR)
 Fixed Expenses / Cost
 B.E.P

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 • Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume

 Resultant N.P.B.T
 Resultant D.S.C.R
 Resultant PV Ratio
 Resultant DER
 Resultant ROI
 Resultant BEP

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 • Annexure 12 :: Shareholding Pattern and Stake Status
 Equity Capital
 Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
 Determined Capacity P.A of Products/Services
 Achievable Efficiency/Yield % of
Products/Services/Items
 Net Usable Load/Capacity of Products/Services/Items
 Expected Sales/ Revenue/ Income of Products/
Services/ Items

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 • Annexure 14 :: Product wise Domestic Sales
Realisation

• Annexure 15 :: Total Raw Material Cost

• Annexure 16 :: Raw Material Cost per unit

• Annexure 17 :: Total Lab & ETP Chemical Cost

• Annexure 18 :: Consumables, Store etc.

• Annexure 19 :: Packing Material Cost

• Annexure 20 :: Packing Material Cost Per Unit

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 • Annexure 21 :: Employees Expenses

• Annexure 22 :: Fuel Expenses

• Annexure 23 :: Power/Electricity Expenses

• Annexure 24 :: Royalty & Other Charges

• Annexure 25 :: Repairs & Maintenance Expenses

• Annexure 26 :: Other Manufacturing Expenses

• Annexure 27 :: Administration Expenses

• Annexure 28 :: Selling Expenses

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 • Annexure 29 :: Depreciation Charges – as per Books
(Total)
• Annexure 30 :: Depreciation Charges – as per Books
(P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act
WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act
WDV (P & M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR

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 Reasons for buying our report:

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Scope of the Report

The report titled “Market Survey cum Detailed Techno Economic

Feasibility Report on Dall Mill”: provides an insight into the Dall
Mill market in India with focus on uses and applications,
Manufacturing Process, Process Flow Sheets, Plant Layout and
Project Financials of Dall Mill project. The report assesses the
market sizing and growth of the Indian Pulses Industry. While
expanding a current business or while venturing into new business,
entrepreneurs are often faced with the dilemma of zeroing in on a
suitable product/line. And before diversifying/venturing into any
product, they wish to study the following aspects of the identified
product:

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 • Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project

consultancy and market research field, have demystified the
situation by putting forward the emerging business opportunity in
the Dall Mill sector in India along with its business prospects.
Through this report we have identified Dall Mill project as a
lucrative investment avenue.

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Niir Project Consultancy Services (NPCS)
can provide Detailed Project Report on
Dall Mill

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