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Mechanical Brake System Evaluation Guide

The document provides a marking summary for servicing mechanical brake systems. It includes 4 sections with possible and actual marks: Preparing (150), Servicing the Service Brake Mechanical System (400), Parking Brake Adjusting (150), and Measuring the Mechanical (300). Each section lists tasks with yes/no columns to check off completion and leave comments. It then has a competitor report sheet to record measurements of brake components.

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rizki
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148 views5 pages

Mechanical Brake System Evaluation Guide

The document provides a marking summary for servicing mechanical brake systems. It includes 4 sections with possible and actual marks: Preparing (150), Servicing the Service Brake Mechanical System (400), Parking Brake Adjusting (150), and Measuring the Mechanical (300). Each section lists tasks with yes/no columns to check off completion and leave comments. It then has a competitor report sheet to record measurements of brake components.

Uploaded by

rizki
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Marking Summary

Possible Actual
Section
Mark Mark
1. Preparing 150

2. Servicing the Service Brake Mechanical 400


System
3. Parking Brake Adjusting 150

4. Measuring the Mechanical 300

Task Total 1000

1. Preparation Yes No Actual Comments

1.1 Check all equipments 10 0


1.2 Check all instructions 10 0
1.3 Apply logical working procedure 10 0
1.4 Proper tools handling 10 0
1.5 Clean up the working area 10 0
1.6 Clean up tools and equipment 10 0
1.7 Clean up the test models 10 0
1.8 Jacks, pads used 10 0
1.9 Jacks, pads positioned correctly 10 0
1.10 Parking brake applied at end 10 0
1.11 Choke tires 10 0
1.12 Use fender covers 10 0
1.13 Use seat covers 10 0
1.14 Use steering wheel cover 10 0
1.15 Use floor mats 10 0
Sub - total 150
Servicing the Service Brake
2. Mech. System Yes No Actual Comments

2.1 Use workshop manual 20 0


2.2 Remove Front Wheel (Fr / LH) 20 0
Remove lower bolt and lift
2.3 caliper assembly 20 0

2.4 Remove the pads 20 0


2.5 Clean front brake component 20 0
2.6 Install the pads 30 0
2.7 Install the bolt and caliper assembly 20 0
2.8 Install front wheel 30 0
2.9 Remove Rear wheel (Rr / LH) 30 0
2.10 Remove brake drum 20 0
2.11 Remove shoe hold down spring and 30 0
shoe
2.12 Clean rear brake components 20 0
2.13 Install shoe and shoe hold down 30 0
spring
2.14 Install brake drum 30 0
2.15 Adjust brake shoe clearance 30 0
2.16 Install rear wheel 30 0
Sub-Total 400

3. Parking Brake Adjustment Yes No Actual Comments


3.1 Use workshop manual 30 0

3.2 Lubricate the linkages 40 0


3.3 Adjust Cable tightness to 9 notch 80 0
3.4 Adjust Cable tightness to 5 notch 0
(20)
3.5 Adjust Cable tightness to 7 notch 0
(40)
Sub-Total 150 0
4. Measuring the Mechanical Brake Yes No Actual Comments
Component
4.1 Measure brake pad thickness 50 0
4.2 Measure disc thickness 50 0
4.3 Measure disc run out 80 0
4.4 Measure brake shoe thickness 70 0
4.5 Measure Drum Diameter 50 0
Sub-Total 300 0
Competitor Report Sheet – Automobile Technology
Competitor Name Competitor Number Task

Mechanical Brake
……………………… ……………………… System

Measuring Mechanical Brake System


Performance/
Condition of
No. Items
Components
Good Bad

1. Brake pad Thickness

Thickness Spec. Thickness

Front Left mm mm

2. Disc Thickness

Thickness Spec. Thickness

Front Left mm mm

3. Disc Run out


Thickness Spec. Thickness

Front Left mm mm

4. Brake shoe Thickness

Thickness Spec. Thickness

Front Left mm mm
5. Drum Diameter

Diameter [Link]

Rear Left mm mm

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