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Gage Repeatability and Reproducibility Analysis: R&R Plot - by Parts

This document provides a template for conducting a gage repeatability and reproducibility (R&R) analysis. The R&R analysis determines the measurement system variability between different operators, equipment, and parts. Data from multiple trials is entered for different platten locations and parts, and calculations are performed to determine the percentage of variation from repeatability, reproducibility, and other sources to evaluate if the measurement system is acceptable. Graphs are provided to visualize the results.

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ravindra erabatti
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325 views1 page

Gage Repeatability and Reproducibility Analysis: R&R Plot - by Parts

This document provides a template for conducting a gage repeatability and reproducibility (R&R) analysis. The R&R analysis determines the measurement system variability between different operators, equipment, and parts. Data from multiple trials is entered for different platten locations and parts, and calculations are performed to determine the percentage of variation from repeatability, reproducibility, and other sources to evaluate if the measurement system is acceptable. Graphs are provided to visualize the results.

Uploaded by

ravindra erabatti
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

Gage Repeatability and Reproducibility Analysis

Average and Range Method

Num. of Platten Locations = 0 Gage: Date:


Number of Parts = 0 Part: Performed By:
Number of Trials = 0 Tolerance = Leave blank for one-sided spec.
Enter data and Information in open cells . Leave cell blank if data is missing.
*If Range Check displays "FLAG", check data for errors or rerun trial(s)
Version: 17JUL96 Parts
Platten Location 1 2 3 4 5 6 7 8 9 10
A 1
Average Trials 2
3
Range
Range Check*
B 1
Average Trials 2
3
Range
Range Check*
C 1
Average Trials 2
3
Range
Range Check*
Part Averages

Enter Process Distribution Width in Sigma's (Typically 5.15 or 6.00) = 5.15


PERCENT OF PERCENT OF
SOURCE OF VARIATION SIGMA VARIATION TOTAL VARIATION TOLERANCE
Repeatability (EV - Equipment Var)

Reproducibility (AV - Appraiser Var)

Repeatability & Reproducibility (R&R)

Part Variation (PV)

Total Process Variation (TV)


Note: Percentages will not add to 100%.

"The final acceptance of a measurement system should not come down to a single set of indices.
The performance of the measurement system should also be reviewed using graphical analyses."
For measurement systems whose purpose is to analyze a process, general rules of thumb are:
Acceptability Criteria for %R&R (% of Total Variation and % of Tolerance)
ü Under 10% - acceptable system - Under 5% preferred
ü 10% to 30% - may be acceptable depending on importance of the application, cost of the system, cost of repair, etc
ü Over 30% - considered not acceptable - every effort should be made to improve the system

Based on the AIAG Measurement Systems Analysis Reference Manual -- Call 810-358-3570 to order.

Spreadsheet created by Ken Kortge, Motorola, AIEG

12
R&R Plot - by Parts

10

0
A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C
1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 0 0 0

12
R&R Plot - by Appraisers

10

0
A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

Part - Appraiser Average Chart


Averages with Control Limits
12

10

0
A A A A A A A A A A B B B B B B B B B B C C C C C C C C C C
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

12
Part by Appraiser Plot

10
Average

0
1 2 3 4 5 6 7 8 9 10
PART
A B C

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