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Meca Sheet: Remove & Install PNC-A01-002-001-01 Engine

This document is a skills assessment sheet for removing and installing an engine on a Komatsu HD785-7 excavator. It evaluates competence in several areas related to engine service including describing the structure and function of engine components, technical terms, required tools, removal and installation procedures, inspection and measurement techniques, recommended parts documentation, testing and troubleshooting procedures. Competence is assessed on a scale of 0 to 3.

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Indah Widya Putri
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802 views3 pages

Meca Sheet: Remove & Install PNC-A01-002-001-01 Engine

This document is a skills assessment sheet for removing and installing an engine on a Komatsu HD785-7 excavator. It evaluates competence in several areas related to engine service including describing the structure and function of engine components, technical terms, required tools, removal and installation procedures, inspection and measurement techniques, recommended parts documentation, testing and troubleshooting procedures. Competence is assessed on a scale of 0 to 3.

Uploaded by

Indah Widya Putri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
  • Structure & Function: Covers the identification and explanation of the machine module's structure and functionality.
  • Models: Describes specific models of engines relevant to the training.
  • Technical Terms: Focuses on the explanation of technical mechanical terms important for engine removal and installation.
  • Test & Adjust: Involves conducting tests and making necessary adjustments post installation.
  • Inspection (Visual check) - MEASUREMENT (Dimension): Provides methods for visual checking and measuring dimensions during engine installation.
  • Parts Reconditioning: Describes the processes involved in repairing and reconditioning engine parts.
  • Remove: Details procedures for safely detaching engine components for removal from vehicles.
  • Trouble Shooting: Outlines steps for diagnosing and resolving engine-related issues.
  • Install: Covers proper attachment and installation techniques for reassembling engine components.

MeCA SHEET

KOMATSU HD785-7
REMOVE & INSTALL PNC-A01-002-001-01
ENGINE
TINGKAT
SUBJECT NOTES
KOMPETENSI

STRUCTURE & FUNCTION


I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3
TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 End Ply of Crank Shaft (without and with damper) 0 1 2 3
2 RunOut of flywheel 0 1 2 3
3 Faceout of flywheel 0 1 2 3
K 4 Engine - Power train alignment 0 1 2 3
N 5 SAA12V140E-3 0 1 2 3
6 Engine electronic control system 0 1 2 3
O 7 Engine hunting 0 1 2 3
W 8 4-cycle, water-cooled, V 12 cylinder, direct injection, 0 1 2 3
L 9 Piston displacement 0 1 2 3
10 Rated output 0 1 2 3
E 11 Max. torque 0 1 2 3
D 12 Fuel consumption (Min.) 0 1 2 3
G III
TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
E 1 Common tool 0 1 2 3
2 Torq. Wrench 0 1 2 3
3 Lifting tools 0 1 2 3
4 Magnetic base 0 1 2 3
5 Dial indicator 0 1 2 3
6 Aligment tools 0 1 2 3
REMOVE
IV
Menjelaskan prosedure remove
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3
PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
K 1 Engine APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
N 3 Kode-kode pada P/Book 0 1 2 3
O 4 PSN 0 1 2 3
W VII
INSTALL
Menjelaskan prosedure install :
L 1 Universal - Joint 0 1 2 3
E 2 Engine 0 1 2 3
D 3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
G 5 Engine hood 0 1 2 3
E 6 Bottom guard / cover 0 1 2 3
TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 End Ply of Crank Shaft (without and with damper) 0 1 2 3
2 RunOut of flywheel 0 1 2 3
3 Faceout of flywheel 0 1 2 3
4 Engine - Power train alignment 0 1 2 3
TROUBLE SHOOTING
IX
Menjelaskan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Excessive blowby pressure 0 1 2 3
2 Engine unusual noise 0 1 2 3
MeCA SHEET
KOMATSU HD785-7
REMOVE & INSTALL PNC-A01-002-001-01
ENGINE
TINGKAT
SUBJECT NOTES
KOMPETENSI
TOOLS
I
Menggunakan alat ukur :
S 1 Common tool 0 1 2 3
K 2 Torq. Wrench 0 1 2 3
I
3 Lifting tools 0 1 2 3
L
4 Magnetic base 0 1 2 3
L
5 Dial indicator 0 1 2 3
6 Aligment tools 0 1 2 3
II REMOVE
Melakukan prosedure remove
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3

III INSPECTION (Visual check) - MEASUREMENT ( Dimension )


Melakukan prosedure inspection - measurement dan reusable parts:
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3

IV PARTS RECOMMENDATION
Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
S 1 Engine APL R&I 0 1 2 3
K 2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
I 4 PSN 0 1 2 3
L
L V INSTALL
Melakukan prosedure install :
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3

VI TESTING, ADJUSTING
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 End Ply of Crank Shaft (without and with damper) 0 1 2 3
2 RunOut of flywheel 0 1 2 3
3 Faceout of flywheel 0 1 2 3
4 Engine - Power train alignment 0 1 2 3

VII TROUBLE SHOOTING


Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Excessive blowby pressure 0 1 2 3
2 Engine unusual noise 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart & PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start : Finish : Finish :
MEKANIK PENERA PENERA
MeCA SHEET
KOMATSU HD785-7
REMOVE & INSTALL PNC-A01-002-001-01
ENGINE
TINGKAT
SUBJECT NOTES
KOMPETENSI

Nama : Nama : Nama :

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