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Sample RBI Report

This document details an inspection of the internal and external surfaces of the shell at baffle support locations on GGP-1E-4111. Non-destructive testing (NDT) using magnetic particle inspection (MPI) and penetrant testing (PT) will be performed to check for fatigue damage or cracks. The inspection requires scaffolding access and is estimated to require 12 hours to complete.

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Syed Mahmud Habibur Rahman
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617 views4 pages

Sample RBI Report

This document details an inspection of the internal and external surfaces of the shell at baffle support locations on GGP-1E-4111. Non-destructive testing (NDT) using magnetic particle inspection (MPI) and penetrant testing (PT) will be performed to check for fatigue damage or cracks. The inspection requires scaffolding access and is estimated to require 12 hours to complete.

Uploaded by

Syed Mahmud Habibur Rahman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Inspection Overview: Provides a summary of the inspection, including job number, location, and brief description of the inspection task.
  • Internal Inspection Details: Lists the details relevant to internal inspection, including type of changes, cleaning procedures, and other notes pertaining to the work scope.
  • Resource Matrix: Outlines the resources estimated for the inspection task, including man-hours for each phase of the process.
  • Appendix A: Illustrates additional details such as diagrams of the structure and notations related to necessary non-destructive testing (NDT) and crack observations.

NDT of shell Int and Ext at baffle support

location Inspection
GGP-1E-4111

Doc
Approved for Use
Status
Author A.Ward Date 27/09/2019
Reviewed Date
Approved Date
Rev Notes Rev 0
Waste Heat Recovery Unit –
Tag No. GGP-1E-4111 Description
MR Compressor Stack internal inspections
Work
364822
Order No.
Background
Background Baffle support locations on the main stack have experienced extensive fatigue damage
across the WHRU on GGP. There is one crack that is known to exist on the main stack
for 1E-4111 all other supports will be removed and NDT is required to determine if
there is any internal or external surface breaking crack like indications.

Process Turbine exhaust gas is vented through the Main stack. The baffle was designed to
Description improve flow and waste heat recovery efficiency.
The baffle will not be reinstated within the TAR.

Previous Inspection and Repair History


No previous internal in-service inspection history.
Internal

Latest external insp report


External \GGP-1E-4111-WO475940-19ITHR2457.pdf

Inspection Methodology
Inspection At baffle support locations perform NDT using surface methods to confirm integrity of
Methods 6mm thk A36/A572 shell plate where it may have sustained fatigue damage.

•MPI the main stack shell on the outside at each of the 6 (including the existing
cracked support locations.) mark all crack like indications for removal.
•PT stack shell on the inside after removal of the SS304 bracket and weld as some
residual SS contamination might result in a false positive indication.

Supporting Information
Notes 1. Refer to structural detail for extend of plate to be removed around the support
bracket.
Possible N/A this is a supplementary scope for planned work.
Emergent
Work
Access • Full scaffold access required.
Required for
Inspection

Document ID: Document Approvals Signature/Date


Revision ID: 0 Revision Date: Author V Biraju & A.Ward
Information Sensitivity: Company Confidential Reviewer Justin O’ Brien
Uncontrolled when printed Page 1 of 4 Approver Justin O’ Brien
Internal Inspection of
GGP
GGP-1E-4111

Type of •
Cleaning
What Needs •
Cleaning
Cleanliness •
Required
Hold Points N/A this is a supplementary scope for planned work.
for Work
Pack
Inspection Inspection tools and consumables MPI and PT.
Equipment

Document ID:
Revision ID: 0 Revision Date:
Information Sensitivity: Company Confidential
Uncontrolled when printed Page 2 of 4
Internal Inspection of
GGP
GGP-1E-4111

Resource Matrix
Resources Resource Planning Execution Post Total Comments
and Phase Phase Execution
Estimated 1No. TA-NDTTECH 2 6 4 12
Hours Inspector for
attendance at UAV
inspection

Total Estimate (Does not include CSE Permit, or 12


Scaffold)

Appendix A NDT Location Plan

Document ID: Document Approvals Signature/Date


Revision ID: 0 Revision Date: 23 Feb 2017 Author
Information Sensitivity: Company Confidential Reviewer
Uncontrolled when printed Page 3 of 4 Approver
Internal Inspection of
GGP
GGP-1E-4111

Appendix A

NDT required at each baffle support location

MPI External
PT Internal

Scaffold Access to be provided by others.

Crack at E2

Document ID:
Revision ID: 0 Revision Date:
Information Sensitivity: Company Confidential
Uncontrolled when printed Page 4 of 4

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