SERVICE MANUAL

SERVICE MANUAL SECTION

4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1,
2002 To September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

Truck Model: 4200

Start Date: 10/16/2000 End Date: 09/30/2002
Truck Model: 4300
Start Date: 10/16/2000 End Date: 09/30/2002
Truck Model: 4400
Start Date: 10/16/2000 End Date: 09/30/2002
Truck Model: 7300
Start Date: 12/01/2001 End Date: 09/30/2002
Truck Model: 7400
Start Date: 12/01/2001 End Date: 09/30/2002
Truck Model: 7500
Start Date: 12/01/2001 End Date: 09/30/2002
Truck Model: 8500
Start Date: 01/01/2002 End Date: 09/30/2002
Truck Model: 8600
Start Date: 01/01/2002 End Date: 09/30/2002

S082852

01/01/2002

S082852
Copyright © 01/01/2002 International Truck and Engine Corporation
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To i
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

Table of Contents

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P.
6. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .6
1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..7
1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..8
1.9. SCHEMATIC SYMBOL CHART, P. 9. .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. .9
1.10. RELAY FUNCTIONS, P. 10. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .10
1.11. LAMP BULB CHART, P. 11. . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .11
1.12. NAVPAK/ECM V8–AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER
IDENTIFICATION, P.12.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. .12

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .13

2.1. ACCESSORY, P. 1.. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. ..13
2.2. BATTERY FEEDS, CAB, P. 2. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. .14
2.3. BATTERY, P. 3. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. .15
2.4. 1708 DATA LINK, P. 4. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..16
2.5. SWITCH DATA LINK, P. 5.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .17
2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
2.8. GROUNDS CHASSIS, P. 8. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .20
2.9. GROUNDS CHASSIS, P. 9. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .21
2.10. GROUNDS IP, P. 10.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..22
2.11. GROUNDS IP, P. 11. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. .23
2.12. IGNITION CAB, P. 12.. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..24
2.13. IGNITION CAB, P. 13.. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..25
2.14. IGNITION FEEDS, CHASSIS, P. 14.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..26
2.15. START, P. 15. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..27

3. CAB ACCESSORIES (CHAPTER 3). . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . .28

3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.2. CB POWER, P. 2. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. ..29
3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . .30
3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..32
3.6. HORN, DUAL ELECTRIC, P. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..33
3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .34
3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. ..35
3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . .36
3.10. 2–WAY RADIO, P. 10. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. .37
3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.12. LIGHTED AIR SHIELD, P. 12.. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..39
3.13. ROOF AUX. LOAD, P. 13. . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . .40

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3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . .41

3.15. SELF CONTAINED AIR SEAT, P. 15. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .42
3.16. DIGITAL CLOCK PTC, P. 16.. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .43
3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

4.1. I6 HEUI ENGINES, P. 1.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..45
4.2. V8 AVNT ENGINES, P. 2. .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . ..46
4.3. CATERPILLAR ENGINES, P. 3.. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .47

5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .48

5.1. FAN WIRING, P. 1.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ..48
5.2. ETHER START, P. 2.. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .49
5.3. SNOW VALVE, P. 3. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .50

6. ELECTRONIC ENGINES (CHAPTER 6). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . ..51

6.1. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
6.2. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 2. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .52
6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . ..53
6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 4. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .54
6.5. CATERPILLAR C10 AND C12 ENGINES, P. 5.. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .55

7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
7.1. IP/GAUGE LIST, P. 1.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .56
7.2. WARNING LIGHT LIST, P. 2. . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. .57
7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.
3.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .58
7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER
TEMP GAUGE CIRCUITS, P. 4. .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .59
7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. .60
7.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . .61
7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . .62
7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P.
8.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .63
7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN FUEL
LIGHTS, P. 9.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .64
7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP.
GAUGE, P. 10.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .65
7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. .66

8. LIGHTS (CHAPTER 8).. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . ..67

8.1. BACK UP LIGHTS, P. 1.. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .67
8.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P.
2.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .68
8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS
(CONT.), P. 3.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .69
8.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .70
8.5. DOME LIGHT, MAP LIGHT, P. 5. .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .71
8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .72
8.7. FOG LIGHT AND WORK LIGHT, P. 7.. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .73
8.8. HEADLIGHTS, P. 8. .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .74

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8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .75

8.10. PANEL LIGHTS, P. 10.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. .76

9. CHASSIS ACCESSORIES (CHAPTER 9). . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .77

9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. ..78
9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. .. . .. .. . .. . .. .. . .. .. . .. . ..79
9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. ..80
9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
9.7. TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION FUEL HEATER N/WARN LIGHTS,
P. 7. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. .83
9.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. .84
9.9. FUEL TRANSFER PUMP, P. 9.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. .85
9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . .86
9.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . .87
9.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . .88
9.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY
BUILDER, P. 13.. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .89
9.14. AIR SOLENOID 4–WAY PACK, P. 14.. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..90
9.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P.
15. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..91
9.16. HYD POWER PARK, P. 16.. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . ..92
9.17. AIR SUSPENSION, P. 17.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..93
9.18. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . .94
9.19. AUX. TRAILER, BTRY CONTROLLED, P. 19. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .95
9.20. LIFT AXLES (NON-STEERABLE), P. 20.. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . ..96
9.21. LIFT AXLES (STEERABLE), P. 21. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .97
9.22. AIR ACTUATED PARK BRAKE, P. 22. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .98
9.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. .99
9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
9.25. LIFT AXLES, WITH MULTIPLES FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .101
9.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . .102

10. TRANSMISSIONS (CHAPTER 10).. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .103

10.1. ALLISON LCT TRANSMISSION, P. 1. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .103
10.2. ALLISON MD TRANSMISSION, P. 2.. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .104
10.3. ALLISON MD TRANSMISSION (CONT.), P. 3. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .105
10.4. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .106
10.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .107
10.6. EATON AUTOSHIFT TRANSMISSION, P. 6. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .108
10.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .109
10.8. EATON LIGHTNING TRANSMISSION, P. 8. .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .109

11. AIR CONDITIONING (CHAPTER 11). .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . .110

11.1. HVAC SYSTEMS, P. 1. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. ..110
11.2. AIR CONDITIONING (ONLY), P. 2. . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .111

12. CONNECTOR COMPOSITES (CHAPTER 12). .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..112

12.1. CONNECTOR COMPOSITES (10), (71), (72), (345), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
12.2. CONNECTOR COMPOSITES (420A), (420B), (520), (521), (522), (523), (524), P. 2. . . . . . . . . .113
12.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
12.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

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iv 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

12.5. CONNECTOR COMPOSITE (1012), P. 5. . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . ..116

12.6. CONNECTOR COMPOSITE (1013), P. 6. . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . ..117
12.7. CONNECTOR COMPOSITE (1014), P. 7. . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . ..118
12.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), (1023M), (1025M),
(1026M), P. 8. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .119
12.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . .120
12.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .121
12.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1500), (1510), P. 11. . . . . . . . . .122
12.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . .123
12.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . . . . . . . . . . . . . . .124
12.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813),
(1814), (1815), P. 14.. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . ..125
12.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M),
(1915), P. 15. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..126
12.16. CONNECTOR COMPOSITES (1916), (1917M, F), (1918), (1920), (2000), (2002M), (2003M),
(2004M), (2005M), P. 16. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. ..127
12.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M),
(2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P.
17. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..128
12.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),
(2502M), (2503F, M), (2600F, M), P. 18. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..129
12.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003),
(3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . .130
12.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . .131
12.21. CONNECTOR COMPOSITE (4001), P. 21.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .132
12.22. CONNECTOR COMPOSITE (4002), P. 22.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .133
12.23. CONNECTOR COMPOSITE (4003), P. 23.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .134
12.24. CONNECTOR COMPOSITES (4004), (4007), (4008), (4009), (4010), P. 24. . . . . . . . . . . . . . . . . . .135
12.25. CONNECTOR COMPOSITE (4014), P. 25.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .136
12.26. CONNECTOR COMPOSITE (4014), P. 26.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .137
12.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P.
27. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..138
12.28. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4040), (4041), (4050),
(4051), (4052), P. 28.. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . ..139
12.29. CONNECTOR COMPOSITES (4054), (4056), (4058), (4060), (4061), (4062), (4087), (4098),
(4070), (4071), P. 29.. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . ..140
12.30. CONNECTOR COMPOSITE (4103), P. 30.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .141
12.31. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . .142
12.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),
(4410M), (4411), P. 32. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..143
12.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A),
(4460), P. 33. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..144
12.34. CONNECTOR COMPOSITE (4705), P. 34.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .145
12.35. CONNECTOR COMPOSITES (4810), (4820), (4830), (4840), (4850), (4900), P. 35. . . . . . . . . .146
12.36. CONNECTOR COMPOSITES (4910), (4950), (4951), (4952), (6001), (6002), P. 36. . . . . . . . . .147
12.37. CONNECTOR COMPOSITES (6007), (6008), (6009), (6011), (6012), P. 37. . . . . . . . . . . . . . . . . . .148
12.38. CONNECTOR COMPOSITE (6013M), P. 38. .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. .149
12.39. BLANK PAGE, P. 39. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . ..150
12.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401),
(6406), (6407), (6409), (6500), (6550), P. 40.. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. ..151
12.41. CONNECTOR COMPOSITES (6703), (6704), (7103), (7104), (7104A), P. 41. . . . . . . . . . . . . . . . .152
12.42. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
12.43. CONNECTOR COMPOSITES (7204), (7205), (7206), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154

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 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To v
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

12.44. CONNECTOR COMPOSITES (7207), (7208), (7211), (7212), (7213), (7300), (7301), P.
44.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .155
12.45. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7307), (7309), (7500), (7502),
(7600), (7601), P. 45. .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .156
12.46. CONNECTOR COMPOSITES (7603), (7604), (7605), (7606), (7607), (7608), (7609), (7610),
(7611), (7700), P. 46.. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .157
12.47. CONNECTOR COMPOSITES (7800), (7801), (7803), (7900), (7901), P. 47. . . . . . . . . . . . . . . . . . .158
12.48. CONNECTOR COMPOSITES (7905), (7906), (8000), (8001), (8102), (8150), (8151), (8200), P.
48.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .159
12.49. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501),
(8502), (8502A), P. 49. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .160
12.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600),
(8601), (8602), P. 50. .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .161
12.51. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), P. 51. . . . . . . . . .162
12.52. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9254), (9255), P.
52.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .163
12.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P.
53.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .164
12.54. CONNECTOR COMPOSITES (9404), (9405), (9501), (9502), (9503), (9504), (9505), (9506), P.
54.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .165
12.55. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514),
(9515), P. 55. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .166
12.56. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520A), (9520B), (9520D),
(9520E), P. 56.. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .167
12.57. CONNECTOR COMPOSITE (9700), P. 57. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .168
12.58. CONNECTOR COMPOSITE (9700), P. 58. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .169
12.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
12.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
12.61. CONNECTOR COMPOSITES (9717), (9717A), (9717B), P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
12.62. CONNECTOR COMPOSITES (9718), (9719), (9720), (9733), (9734), (9736), (9762), (9763), P.
62.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .173
12.63. CONNECTOR COMPOSITES (9777), (9800), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
12.64. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9820M), (9850),
(9900), (9900A), P. 64. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .175

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vi 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 1
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATIOIN AND LOCATION

PREFIX DESIGNATIONS

PREFIX LOCATION

A Cab-instrument Panel Module

B Cab-Driver Control Module

C Cab-Header/Clearance Lights

D Cab-Roof/Rear Panel

E Cab-Left Door/Doors

F Cab-Right Door/Doors

H Cab-Sleeper

J Cab-Dash(outside)

K Engine/Radiator

L Transmission

M Chassis/Front End (Cab Dash Panel Forward)

N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)

P Chassis/Wheel Base Section

R Chassis/Suspension/Rear Axle/Axles

S Chassis/AF Section/Stop/Tail/Turn Lights

CIRCUIT NUMBER AND IDENTIFICATIONS

CIRCUIT
NUMBER COLOR DESCRIPTION

1 LTBL ALTERNATOR - FIELD

2 RD ALTERNATOR - CHARGE

3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)

GY 1708 DATA LINK, SWITCH DATA LINK (-)

4 SERIAL/DATA COMMUNICATION J1922

5 YL DRIVE TRAIN J1939 DATA LINK (+)

GN DRIVE TRAIN J1939 DATA LINK (-)

6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)

7 RD ALTERNATOR - RESISTANCE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52365 01

Figure 1 Circuit Number Identification and Location Chart

S082852
2 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCATION (CONT.)

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT DESCRIPTION
COLOR
NUMBER

9 GY ZERO VOLT REFERENCE (ZVR)

10 WH CHASSIS/ENGINE GROUND

11 WH CAB/SLEEPER GROUND

12 LTBL ACCESSORY FEED

13 PK IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)

14 RD BATTERY FEED

15 RD KEY SWITCH FEED

16

17 PK STARTER CONTROL

18 PK GLOW PLUG/PRE-HEATER

19 GY ENGINE SHUTDOWN

20 LTGN REMOTE POWER MODULE

21 TN COLD START CONTROLS (ETHER)

22

23 TN ENGINE FAN/SHUTTERS

24 GY ENGINE EXHAUST BRAKE

25 TN PYROMETER

26 TN AMMETER

27 TN VOLTMETER

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 TN ENGINE OIL TEMPERATURE

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52365 02

Figure 2 Circuit Number Identification and Location Chart (Cont.)

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 3
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCATION (CONT.)

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT COLOR DESCRIPTION

NUMBER

33 TN ENGINE OIL LEVEL

34 TN COOLANT LEVEL

35 TN ENGINE OIL PRESSURE

36 TN FUEL LEVEL

37 TN FUEL PUMP

38

39 GY AIR DRYER HEATER

40 GY LOW AIR PRESSURE WARNING

41 TN AIR TEMPERATURE

42 GY FRONT AXLE ENGAGED

43 GY POWER DIVIDER LOCK (PDL) WARNING

44 GY PARK BRAKE WARNING

45 LTGN ANTI - THEFT WARNING

46 GY POWER TAKE - OFF WARNING

47 GY SPEEDOMETER

48 GY TACHOMETER

49 GY DIFFERENTIAL LOCK WARNING

50 YL LIGHT SWITCH FEED

51 YL DIMMER SWITCH FEED

52 YL HEADLIGHT HI - BEAM

53 YL HEADLIGHT LO - BEAM

54 BN PARKING/MARKER LIGHTS

55 OR TURN SIGNAL - FEED

56 OR TURN SIGNAL LIGHTS - LEFT

YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)

57 OR TURN SIGNAL LIGHTS - RIGHT

LT GN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 15 MAY 00 AE08-52365 03

Figure 3 Circuit Number Identification and Location Chart (Cont.)

S082852
4 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCATION (CONT.)

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT COLOR DESCRIPTION

NUMBER

58 BN CLEARANCE/IDENTIFICATION LIGHTS

59 GY SOLENOID

60 OR HAZARD LIGHTS

61 GY AIR SUSPENSION

62 DKBL PANEL LIGHTS

63 DKBL COURTESY/DOME LIGHTS

64 YL FOG/DRIVING LIGHTS

65 OR CAB REAR FLOOD LIGHT

66 YL DAYTIME RUNNING LIGHTS

67

68 BN TAIL LIGHTS

69 BN LICENSE PLATE LIGHT

70 OR STOP LIGHTS
RD STOP LIGHTS (BODY BUILDER CONNECTION)

71 OR BACK - UP LIGHTS
LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION)

72 OR TRAILER AUXILIARY FEED - BATTERY

73 LTGN PWM

74 LTGN HEATER RECIRC MOTOR

75 LTGN HEATER BLOWER MOTOR

76 LTGN AUXILIARY FAN

77 LTGN AIR CONDITIONER

78 LTGN MIRRORS - HEATED; MOTORIZED

79 GY SEAT BELTS

80 BK SLEEPER BOX RELAY - FEED

81 LTGN POWER DOOR LOCKS

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 15MAY00 AE08-52365 04

Figure 4 Circuit Number Identification and Location Chart (Cont.)

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 5
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCTION (CONT.)

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT COLOR DESCRIPTION

NUMBER

82 GY WINDSHIELD WIPER

83 LTGN POWER WINDOWS

84 LTGN CIGAR LIGHTER

85 GY HORN

86 LTGN RADIO - ENTERTAINMENT/CLOCK

87 GY WINDSHIELD WASHER

88 LTGN CLOCK/HOURMETER

89 VT AIR BAG

90 GY HYDRAULIC BRAKE PUMP

91 VT INTERCOMMUNICATIONS

92 TN TRANSMISSION CONTROLS - ELECTRONIC

93 TN AXLE SHIFT CONTROL

94 GY ANTILOCK BRAKE SYSTEM

95 TN EXHAUST EMISSION

96 YL SNOW PLOW LIGHTS/CRUISE CONTROL

97 VT ENGINE CONTROLS - ELECTRONIC

98 BK DATALINK AND DIAGNOSTICS

99 VT ACCELERATOR POSITION SENSOR (APS)

100 AIR HORN (ELECTRIC SOLENOID ACTUATED)

101 BRAKE APPLICATION AIR

102 FLASH TO PASS

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
PEC 18JUN01 ADDED CLOCK TO #86. B P54634F P52778H 15MAY00 AE08-52365 05

Figure 5 Circuit Number Identification and Location Chart (Cont.)

S082852
6 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER

IDENTIFICATION, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL NAVPAK/ECM I6 ENGINE
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CONTROLLER CONNECTOR PIN NUMBER
IDENTIFICATION

ECM TERM DESCRIPTION ECM TERM DESCRIPTION

PIN # PIN #
12 AAT AMBIENT AIR TEMP. SENSOR 27 IVS IDLE VALIDATION SWITCH

33 ACD A/C DEMAND 54 OWL OIL/WATER WARNING LIGHT

8 APS ACCELERATOR POS. SENSOR 25 PWR RLY CEC MAIN POWER RELAY SIGNAL

16 ATA(+) J1708 DATALINK (+) 31 RAS RESUME/ACCELERATE

17 ATA(-) J1708 DATALINK (-) 37 RPRF PRESET SPEED

29 BAP BAROMETRIC AIR PRESS. SENSOR 30 RPS REMOTE ACCELERATOR POS. SENS. SIG.

43 BN01 BRAKE STATUS #1 6 RPS_RTN REMOTE ACCELERATOR POS. SENS RTN.

44 BN02 BRAKE STATUS #2 36 RVAR VARIBLE SPEED SWITCH

18 CAN SHLD DRIVETRAIN J1939 DATALINK SHLD 32 SCS SET/COAST

19 CAN(+) DRIVETRAIN J1939 DATALINK (+) 45 SIL SERVICE INTERVAL LIGHT

20 CAN(-) DRIVETRAIN J1939 DATALINK (-) 34 STI SELF TEST INPUT

15 CBE_SEL1 RETARDER/EXHAUST BRAKE REQUEST 48 SUL SHIFT UP LIGHT

10 CLS COOLANT LEVEL SENSOR 59 TACA TACHOMETER A

35 COD CRUISE ON/OFF 60 TACB TACHOMETER B

21 DC (+) POWER 38 TCSS TORQUE CURVE SELECTION INPUT

22 DC (+) POWER 28 TSA TWO SPEED AXLE

1 DC (-) GROUND 3 VBREF(5V) ACCELERATOR SENSOR SUPPLY

2 DC (-) GROUND 11 VBREF GND ACCELERATOR SENSOR GROUND

26 DDS DRIVELINE DISENGAUGED INPUT 5 VCREF(5V) REMOTE ACCELERATOR SENS. SUPPLY

42 DPS GROUND 7 VCREF GND REMOTE ACCELERATOR SENSOR GND

46 ECI ENGINE CRANK INHIBIT 24 VIGN IGNITION FEED

56 EDL TRANSMISSION KICKDOWN 47 VRE RETARDER/EXHAUST BRAKE ENABLE

53 GPL GLOW PLUG LIGHT 39 VSS(+) VEHICLE SPEED SENSOR (+)

4 HGE HYD. PRESS GOVERNOR ENABLE 40 VSS(-) VEHICLE SPEED SENSOR (-)

49 HMI HYDRAULIC PRESS GOVERNOR IND. LT 58 VSSCALA SPEEDOMETER SIGNAL A

13 HPS HYDRAULIC PRESSURE SENSOR 57 VSSCALB SPEEDOMETER SIGNAL B

41 HSO (+) POWER 55 WARN ENGINE WARNING LIGHT

23 HSO (-) GROUND

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52365 06

Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 7
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A - SWITCH AND RELAY POSITIONS AS SHOWN ON

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION B - MULTIPLE CONNECTIONS ARE DISPLAYED ON
WITH IGNITION OFF UNLESS OTHERWISE NOTED. SCHEMATIC AS SHOWN. REFER TO CONNECTOR
COMPOSITE WITH APPLICABLE NUMBER FRO MORE
COMPLETE INFORMATION.
30 86

12 AND/OR 12
87A 87 85
INDICATES
SWITCH: RELAY - SUPPRESSED SWITCH CASE SINGLE IN-LINE CONNECTORS DISPLAYED
MANUAL/MECHANICAL MAGNETIC GROUND AS SHOWN WITH OR WITHOUT CONNECTOR
SUPPRESSED NUMBER.

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
LOCATION/CIRCUIT NUMBER
WIRE GAUGE/WIRE COLOR

BUSS IN FUSE/CIRCUIT LOCATION IN FUSE/CIRCUIT

PRINTED BREAKER CONNECTOR BREAKER CONNECTION
CIRCUIT IN
INSTRUMENT F1
CLUSTER A FUSE RATING
VOLTMETER
20A
B

D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.

A60 A55A/A60
16OR 16OR

A55A
16OR

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL
CONNECTIONS OR CONTACTS.
CONTACT
WIRE A12A A128
CONNECTION
WIRE CONNECTION
INTERNAL
B CONNECTION BUSSED CONTACT
A 16BN
S A S S S ETHER
I I F18 F19
I I SWITCH
A
OFF A
OFF OFF
OFF 16RD
20A
GND S I A

KEY SWITCH PIGTAIL

A12

F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT
IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED
PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE
COLOR WHITE SHALL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX LOCATION SUFFIX
COMMON GROUND G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT INDICATES
CIRCUIT NUMBER INDIVIDUAL GROUND A GROUND CIRCUIT.
INDICATES A GROUND
CIRCUIT NUMBER
CIRCUIT.

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 15MAY00 AE08-52365 07

Figure 7 Circuit Diagram Instructions

S082852
8 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

G - ABBREVIATIONS: COLOR, NOUN AND ENGINE

COLOR ABBREVIATION NOUN ABBREVIATION

AQ - AQUA LT GN - LIGHT GREEN A G GROUND
ACCESSORY
BK - BLACK OR - ORANGE ACC GND
BL - BLUE AC - AIR CONDITIONER I IGNITION
PK - PINK
BN - BROWN AUX - AUXILIARY IGN
PL - PURPLE
DK GN - DARK GREEN AWG - AMERICAN WIRE GAUGE IND - INDICATOR
RD - RED
GD - GOLD SIL - SILVER B L - LEFT
BAT BATTERY LT - LIGHT
GY - GRAY TN - TAN
GN - GREEN VT - VIOLET CONN- CONNECTION OR CONNECTOR W/O - WITHOUT
LT BL - LIGHT BLUE DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
WH - WHITE
YL - YELLOW ENG - ENGINE R - RIGHT
FWD - FORWARD S - START OR SENDER
GA - GAUGE THERMO - THERMOSTAT
W/ - WITH

ENGINE ABBREVIATION
ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL

N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL

C-10,C-12 - MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL

V8-AVNT - MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL

I6-HEUI - MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52365 08

Figure 8 Circuit Diagram Instructions (Cont.)

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 9
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1.9. SCHEMATIC SYMBOL CHART, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SCHEMATIC SYMBOL CHART
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION DESCRIPTION SYMBOL

MALE/FEMALE IN-LINE CONNECTION
FEMALE TERMINAL
HORN
MALE TERMINAL
GROUND

SPEAKER - SOUND SYSTEM

FUSE

LIGHT EMITTING DIODE

MAGNETIC SWITCH
RESISTOR

SWITCH CONTACT, NORMALLY OPEN

SWITCH CONTACT, NORMALLY CLOSED
JUNCTION POINT LIGHT - SINGLE FILMENT

SPLICE

LIGHT - DOUBLE FILAMENT

SWITCH-PRESSURE

SENDER - OIL, WATER,

SWITCH-MANUAL/MECHANICAL FUEL, TEMPERATURE

30 86

RELAY-SUPPRESSED
87A 87 85

SOLENOID - GENERAL USAGE

MOTOR - ELECTRIC

CIGAR LIGHTER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 19MAY00 AE08-52365 09

Figure 9 Schematic Symbol Chart

S082852
10 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1.10. RELAY FUNCTIONS, P. 10

Figure 10 Relay Functions

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 11
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1.11. LAMP BULB CHART, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LAMP BULB CHART
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BULB APPLICATION CANDLEPOWER OR WATTS BULB TRADE NUMBER

BACK-UP LIGHTS 32 CANDLEPOWER GE1156
CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193
COURTESY LIGHT 3 CANDLEPOWER GE168
DOME LIGHTS 12 CANDLEPOWER GE561
FOG LIGHTS 55 CANDLEPOWER VH550
HEAD LIGHTS:
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
INSTRUMENT CLUSTER:
GAUGE BACK LIGHT 082S270538-3
GAUGE WARNING LED (RED) 082S272109-3
RANGE INHIBIT LED (YELLOW) 082S272109-4
COLD AMBIENT PROTECTION LED (YELLOW) 082S272109-4
FUEL FILTER LED (YELLOW) 082S272109-4
WARN ENGINE LED (YELLOW) 082S272109-4
STOP ENGINE LED (RED) 082S272109-3
BRAKE PRESSURE LED (RED) 082S272109-3
BRAKE FLUID LED (RED) 082S272109-3
WAIT TO START LED (YELLOW) 082S272109-4
CHECK TRANSMISSION LED (YELLOW) 082S272109-4
TRAILER ABS LED (YELLOW) 082S272109-4
WASHER FLUID LED (YELLOW) 082S272109-4
LEFT TURN SIGNAL LED (GREEN) 082S272109-2
TRACTION CONTROL LED (GREEN) 082S272109-2
WATER IN FUEL LED(YELLOW) 082S272109-4
PARK FLUID LED LIGHT (RED) 082S272109-3
CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109-4
PARK BRAKE LED (RED) 082S272109-3
CRUISE CTRL ACTIVE LED (GREEN) 082S272109-2
ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109-4
RIGHT TURN LED (GREEN) 082S272109-2
COOLANT LEVEL LED (RED) 082S272109-3
SEAT BELT LED (RED) 082S272109-3
HIGH BEAM ICON LED (BLUE) 082S272109-5
CHECK AIR CONDITIONER LED (YELLOW) 082S272109-4
RETARD OVER HEAT LED (RED) 082S272109-3
PTO/THROTTLE LED (RED) 082S272109-3
MAP LIGHT 3 CANDLEPOWER 1816
SIDE MARKER 2458
STOP & TURN/TAIL & LICENSE PLATE 32/3 CANDLEPOWER 1157
TURN SIGNAL/MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK-UP) LIGHT 4411
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
PEC 18JUN01 REVISED DRWG SHEET. B P54634F P52778H 20JUN00 AE08-52365 11

Figure 11 Lamp Bulb Chart

S082852
12 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

1.12. NAVPAK/ECM V8–AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER

IDENTIFICATION, P.12

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT INTERNATIONAL NAVPAK/ECM V8-AVNT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONTROLLER CONNECTORS X3 & X4 PIN
INTERNATIONAL TRUCK AND ENGINE CORPORATION. NUMBER IDENTIFICATION

CONNECTOR (X3) CONNECTOR (X4)

ECM TERM DESCRIPTION ECM TERM DESCRIPTION

PIN # PIN #
1 FPM FUEL PUMP MONITIOR 1 KL.87 BATTERY POWER
2 FLI FUEL LEVEL INDICATOR 2 KL.87 BATTERY POWER
3 KL.15 IGNITION FEED 3 NOT POPULATED
4 ECL ENGINE COOLANT LEVEL 4 VBREF SENSOR REFERENCE VOLTAGE
5 MPR MAIN POWER RELAY 5 NOT POPULATED
6 KL.31 GROUND 6 LSI_SPARE2 LOW SPEED INOUT 2
7 KL.31 GROUND 7 NOT POPULATED
8 DDS DRIVELINE DISENAGE SWITCH 8 NOT POPULATED
9 FPC FUEL PUMP CONTROL 9 VSS- VEHICLE SPEED SENSOR-

10 TCSS TORQUE CURVE SELECT SWITCH 10 VSS+ VEHICLE SPEED SENSOR+

11 TACH TACHOMETER CONTROL 11 NOT POPULATED
12 CAN1+ DRIVETRAIN J1939 DATALINK + 12 IVS IDLE VALIDATION SWITCH
13 CAN1- DRIVETRAIN J1939 DATALINK - 13 NOT POPULATED

14 RAS RESUME/ACCELERATE 14 EFAN ELECTRIC FAN CONTROL

15 CAN1-SHLD DRIVETRAIN 1939 DATALINK SHLD 15 LSO_SPARE4 LOW SIDE OUTPUT 4
16 NOT POPULATED 16 NOT POPULATED
17 VSS_CAL VEHICLE SPEED SENSOR 17 NOT POPULATED
CALIBRATION
18 VRE VEHICLE RETARDER ENABLE 18 APS ACCELERATION POSITION SENSOR
19 RPRE REMOTE PRESET PTO ENABLE 19 NOT POPULATED
20 RVAR REMOTE VARIABLE PTO ENABLE 20 ATA+ J1708 DATALINK +
21 SCS SET/COAST 21 ATA- J1708 DATALINK -
22 ESHTR ELECTRONIC SHUTTER RELAY 22 NOT POPULATED
23 ECI ENGINE CRANK INHIBIT 23 GSC GENSET SPEED CONTROL
24 BAP BAROMETRIC AIR PRESSURE 24 KL.31B SENSOR REFERENCE GROUND

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P54304U 16JAN01 AE08-52365 12

Figure 12 NAVPAK/ECM V8–AVNT Controller Connectors X3 and X4 Pin Number Identification

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 13
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. ACCESSORY, P. 1

Figure 13 Accessory

S082852
14 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.2. BATTERY FEEDS, CAB, P. 2

Figure 14 Battery Feeds, Cab

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 15
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.3. BATTERY, P. 3

Figure 15 Battery

S082852
16 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.4. 1708 DATA LINK, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 1708 DATA LINK
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DIAGNOSTIC
F G CONN
(1650)

18DKBL
AUTOSHIFT

A3S(+)

A3S(-)
DIAGNOSTIC

18GY
CONN SELECTOR
F G (7905M)
(1650)
A3T(+)
18DKBL
B2

18DKBL
A3T(-)
A3A(+)

A3A(-)

18DKBL
18GY

18GY

A3D(+)

A3D(-)
C2

18GY
N/EATON AUTOSHIFT
W/EATON AUTOSHIFT
TRANSMISSION 9 10 9 10 TRANSMISSION

W/AIR ABS BRAKES PASS THRU 9 10

AIR ABS AT DASH
ECU #1 (4014)
(4024)
18DKBL
J3A(+)

J3A(-)
18GY

J3D(-)
18GY
G3
ECU "S"
J3D(+) CONN BLACK
18DKBL XMSN
G2 J1708 SPLICE (4705F2) (7204F)
(4820)
SEE CH09_04 N3A(-) J3C(-) J3-151 L3-151
18GY 18GY 18GY 18GY
C3 B8 17

SEE CH09_04 N3A(+) J3C(+) J3+142 L3+142

18DKBL 18DKBL 18DKBL 18DKBL
C4 (4820) B7 1
J1708 SPLICE
DASH/CENTER
18DKBL

CHASSIS
J3B(+)

J3B(-)
18GY

(9700)
(W/HYD ABS BRAKES) W/ALLISON WTEC TRANSMISSION

ENGINE
(4103) 10 11

10 11 10 11
18DKBL

18DKBL
K3A(+)

K3A(+)
K3B(-)

K3A(-)

IDM2
18GY

18GY

(6011)
K3C(-)
18GY
3

K3C(+)
18DKBL
18DKBL
K3B(+)

K3B(-)

16 17 2
18GY

ECM
CONN
(6007)
20 21
W/I6-HEUI ENGINES
ECM2
CONN
(6021)
W/V8-AVNT ENGINES
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
PEC 18JUN01 ADDED IDM2 (6011). B P54634F P52778H 19JUN00 AE08-52366 04

Figure 16 1708 Data Link

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 17
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.5. SWITCH DATA LINK, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. SWITCH DATA LINK

ELECT SYSTEM
CONTROLLER
(1600)

30 29

20DKBL
A3E(+)
A3F(-)
20GY

A3Y(+)
18DKBL
A3Z(-)
18GY
18DKBL
A3P(-)
A3N(+)

18GY

18DKBL

18DKBL
A3W(+)
A3J(+)

A3K(-)

A3X(-)
18GY

18GY

DOOR POD SWITCH DOOR POD CREW

A B PASSENGER D E PACK B A DRIVER E B DOOR
(3204) (1101) (3200)
18DKBL (2600)
D3Y(+)
D3Z(-)
18DKBL

18GY
E3W(+)

18DKBL
E3X(-)

E3W(+)
18GY

E3X(-)
18GY

DOOR POD
D C SIGNAL C D DOOR POD
SIGNAL
(3202) (3202)
D3BB(+)
18DKBL
18DKBL

D3CC(-)
D3AA(-)

D3B(+)
18GY

18GY

LEFT CREW RIGHT CREW

DOOR POD B A B A DOOR POD
(3208) (3208)
T3BB(+)
18DKBL

T3BB(+)
18DKBL
T3AA(-)

T3AA(-)
18GY

18GY

DOOR POD DOOR POD

SIGNAL C D C D SIGNAL
(3209) (3209)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 25AUG00 AE08-52366 05

Figure 17 Switch Data Link

S082852
18 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. DRIVETRAIN 1939 DATA LINK (CAB)

TERMINATING
DASH PASS THRU RESISTOR
(4014) (1657M)
11
A5B(+) A5AR(+) A5AC(+) A5BA(+) A5BC(+) A5BG(+) A5AG(+) A
20YL 20YL 20YL 20YL 20YL 20YL 20YL 120
A5B(-) A5AS(-) A5AD(-) A5BB(-) A5BD(-) A5BH(-) A5AH(-) C
12 20GN 20GN 20GN 20GN 20GN 20GN 20GN
A5AN(+)

A5AV(+)

A5AE(+)

A5BE(+)
A5AP(-)

A5AV(-)

A5AF(-)

A5BF(-)

A5BJ(+)

A5BK(-)
A5AL(+)

20LTGN
A5AM(-)

TO
20GN

20GN

20GN

20GN

20GN
20YL

20YL

20YL

20YL

20YL
20YL

DRIVETRAIN
J1939
SEE CH02_07

34 35 C D A B OPTIONAL
GAUGES
ELECT SYSTEM DIAGNOSTIC (1659)
CONTROLLER CONNECTOR
(1600) (1650)
A5C(+)
A5C(-)
20GN
20YL

J1939 CLUSTER
A B 4 5 A B
SHIFTER (1500)
(1652)
AUTO HVAC
A5AV(+)
A5AV(-)

(1658)
20GN
20YL

W/ EATON
AUTOSHIFT

5 6
SEE CH10_07
SEE CH10_07

SEE CH07_05
SEE CH07_05

OPTIONAL
GAUGE PACK
(1510)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
PEC 18JUN01 REVISED 4014 PIN OUTS. B P54634F P52778H 09AUG00 AE08-52366 06

Figure 18 Drivetrain 1939 Data Link (Cab)

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 19
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7

Figure 19 Drivetrain 1939 Data Link (Chassis)

S082852
20 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.8. GROUNDS CHASSIS, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUNDS, CHASSIS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J94-GHA
14WH HYD ABS GND CH09_04

J94-GHB
14WH HYD ABS GND CH09_04

J94-GHC HYD ABS MOD GND CH09_04

14WH
J94-GH
10WH J94-GHD HYD MOD PUMP RELAY GND CH09_06
18WH

J94-GHE ABS WARN LIGHT RELAY GND CH09_06

18WH

J94-GHF ABS EVENT RELAY GND CH09_06

18WH

J94-GAC
18WH AIR ABS GND CH09_02

STARTER J94-GAB AIR ABS GND CH09_02

GND 18WH
J94-GA
(4036) 12WH J94-GAA
18WH AIR ABS GND CH09_02
J11-GL
4WH GND J94-GAD ABS ECU POWER RELAY GND CH09_02
18WH
(4005)
(4006)

J11-GQR REAR REMOTE SOLENOID POWER MOD

14WH GND CH09_15

J5M(D) J1939 GND CH09_15

20WH
J11-GPM
14WH
J5M(S) SYSTEM CONTROLLER SHD GND CH09_15
20 SHLD
J11-GQS FWD REMOTE POWER MOD CH09_15
14WH
(FWD ONLY)
J11-GPN
16WH FWD REMOTE POWER MOD CH09_15
(FWD AND REAR)

J11-G
12WH FWD CHASSIS GND CH03_6, CH08_02

J11-GD PRIMARY IGN RELAY GND CH02_14

18WH
J11-GJ
10WH J11-GA REAR CHASSIS GND
14WH CH07_08; CH08_01,02; CH09_01,09
J82-G WIPER MOTOR GND CH03_09
16WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
52778H 26MAY00 AE08-52366 08

Figure 20 Grounds Chassis

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 21
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.9. GROUNDS CHASSIS, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUNDS, CHASSIS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J11-GBB BODY BUILDER GND CH9_10

12WH
J11-GBG
12WH
J11-GBR ACCESSORY BODY BUILDER RELAY CH9_10
18WH

J11-GH TRAILER SOCKET GND CH9_11

8WH

J11-GW TRAILER ABS CENTER PIN RELAY CH9_11

18WH
J11-GM
8WH
J56-GH
18WH TRAILER LEFT TURN RELAY CH9_11

J57-GH
18WH TRAILER RIGHT TURN RELAY CH9_11

J72-G TRAILER AUX CENTER PIN RELAY CH9_11

18WH

J19-G
18WH FUEL HEATER RELAY CH9_07

J17-GR1 CRANK INHIBIT W/AUTO NEUTRAL CH10_05

18PK
STARTER GND
(4036)
J65-G
18WH WORK LIGHT GND CH08_05
J11-GL
4WH

GND J19-GA FUEL FILTER WARNING LIGHT GND CH07_09

16WH
(4005)
(4006)
J90-G
16WH FLOW SWITCH GND CH09_8

J44-GA
16WH POWER PARK GND

J44-G
10WH POWER PARK GND

J11-GAM EATON AUTOSHIFT GND

12WH

J90-GM
12WH HYDRAMAX MOTOR CH9_08

J11-GPM
16WH PAM MODULE CH7_11

J11-GPN FORWARD REMOTE POWER MODULE CH9_15

16WH

J61-G
18WH AIR SUSPENSION SOLENOID CH9_17

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
52778H 26MAY00 AE08-52366 09

Figure 21 Grounds Chassis (Cont.)

S082852
22 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.10. GROUNDS IP, P. 10

Figure 22 Grounds IP

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 23
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.11. GROUNDS IP, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUNDS, IP
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A11-GDW COURTESY LIGHT DRV CH8_04

18WH
A11-GDX
16WH
A11-GDV COURTESY LIGHT PASS CH8_04
18WH

A81-GA
12WH POWER WINDOW / LOCK DRV CH3_04

A81-G
12WH POWER WINDOW / LOCK PASS CH3_04
A11-GH
8WH

A81-GB POWER WINDOW / LOCK PASS

12WH
TRAVEL CREW CH3_05

A81-GC POWER WINDOW / LOCK DRV

GND STUD 12WH
TRAVEL CREW CH3_05
(1858)
(1862)
(1552F)

A A11-GAL
12WH

B A11-GBA
18WH OPT IGN RELAY GND CH2_13 A186 TRANSMISSION GND
A62-GC 18DKBL
18WH SHIFTER GND CH10_01 CH10_03
C A62-GD
18WH
SNOW VALVE A188 TRANSMISSION GND
A23-GA 5B SWITCH 18DKBL
D 18WH CH10_03
BUSS BAR

(1901)
A11-GDY SEE CH05_03 MIRROR SWITCH
E 12WH
ETHER START SEE CH03_07
A62-GF IP AIR HORN SW SWITCH
F 16WH CH3_06 (1010)
A21-G 10 SEE
G 16WH CH05_02
H A41-G PREMIUM TRIM GND
18WH
CH3_03
J

A28-GC AUTO NEUTRAL LIGHT

K 18TN
SEE CH10_05

GROUND
(1003)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 9AUG00 AE08-52366 11

Figure 23 Grounds IP

S082852
24 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.12. IGNITION CAB, P. 12

Figure 24 Ignition Cab

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 25
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.13. IGNITION CAB, P. 13

Figure 25 Ignition Cab (Cont.)

S082852
26 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.14. IGNITION FEEDS, CHASSIS, P. 14

Figure 26 Ignition Feeds, Chassis

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 27
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

2.15. START, P. 15

Figure 27 Start

S082852
28 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3. CAB ACCESSORIES (CHAPTER 3)

3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1

Figure 28 Cigar Lighter and Power Feeds

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 29
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.2. CB POWER, P. 2

Figure 29 CB Power

S082852
30 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3

Figure 30 Compass and Temperature Display

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 31
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4

Figure 31 Front Doors Windows and Locks (Power)

S082852
32 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5

Figure 32 Crew Doors Windows and Locks (Power)

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 33
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.6. HORN, DUAL ELECTRIC, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. HORN, DUAL ELECTRIC

RIGHT SIDE
ELECT HORN
(8312)
B
M85-GE M85-GC
16WH 16WH
A
M85L
16GY

20 (8301)
B
M85-GD B
16WH M85-GA
CITY HORN

16WH
AIR HORN

A M85K M85J A
16GY 16GY

LEFT SIDE
20

ELECT HORN GROUND

(8311) ADAPTER #2
(8801)
20
18

RADIATOR
CLOCK GND
A D C GROUND
SPRING (8600)
ADAPTER #1
(1809) A (8800)
RADIATOR M11-GC
18GY

12WH
B9R

M85E
16GY
18GY
B85B

M11-GD
12WH
M11-G
12WH
18GY

18GY
B85C
B9V

A4 B10 B11 W/INSTRUMENT PANEL HORN SWITCH

CAB/DCM
(1800) FWD CHASSIS/DASH
HORN 10 13
(4301)
A85K SWITCH
18GY (1018)
J85AA
20GY
A85B

16GY

A85L
18GY 2B
18GY

20GY
A85C

A9M
A9V

20GY
A85C

18GY 3 J11-G J11-GJ

12WH 10WH
8 (4006)
GND 2
20GY

18DKBL

10
A9H

A62R

SYSTEM SYSTEM
A62-GF

CONTROLLER
18WH

3 13 5 E CONTROLLER
ZERO VOLT REF
ELEC HORN SW

(1600) BROWN FRONT

AIR HORN

(4007)
PANEL LIGHT
BUSS BAR E
(1002)
SEE CH08_08 GROUND
F ADAPTER
(1003)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 19JUN00 AE08-52367 06

Figure 33 Horn, Dual Electric

S082852
34 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7

Figure 34 Mirrors (Heated, Lighted and Power)

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 35
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8

Figure 35 Radio (Entertainment), Speakers

S082852
36 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9

Figure 36 Windshield Wiper and Washer Pump

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 37
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.10. 2–WAY RADIO, P. 10

Figure 37 2–Way Radio

S082852
38 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11

Figure 38 Switch Pack, Optional Gauge Pack

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 39
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.12. LIGHTED AIR SHIELD, P. 12

Figure 39 Lighted Air Shield

S082852
40 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.13. ROOF AUX. LOAD, P. 13

Figure 40 Roof Aux. Load

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 41
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14

Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems

S082852
42 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.15. SELF CONTAINED AIR SEAT, P. 15

Figure 42 Self Contained Air Seat

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 43
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.16. DIGITAL CLOCK PTC, P. 16

Figure 43 Digital Clock PTC

S082852
44 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17

Figure 44 Transmission Allison LCT Column Shifter

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 45
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4)

4.1. I6 HEUI ENGINES, P. 1

Figure 45 I6 HEUI Engines

S082852
46 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

4.2. V8 AVNT ENGINES, P. 2

Figure 46 V8 AVNT Engines

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 47
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

4.3. CATERPILLAR ENGINES, P. 3

Figure 47 Caterpillar Engines

S082852
48 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

5. FANS AND ENGINE ACCESSORIES (CHAPTER 5)

5.1. FAN WIRING, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. FAN WIRING

I6 WITH FAN SOLENOID

FAN
SOLENOID

ENGINE
ENGINE/DASH FAN AIR HARNESS CONN
(4103) SOLENOID A B (6401)
MINI FUSE BLOCKS (4111)
(4001)
14 A
SEE CH02_14 J23FS K23A K23B K97B ENGINE
18TN 16TN 16TN 18VT
CONTROLLER

K97DF W/BODYBUILDER
18VT
CONNECTIONS

V8-AVNT WITH FAN CLUTCH

FAN
CLUTCH

(J23Z)

FAN RELAY A ELECTRIC

B
(4002) FAN
(6406)
M1-A3
86

MINI FUSE BLOCKS M1-C4 ENGINE BLOCK

(4001) K23-G GROUND
85

16WH (6412)
87

M1-A4 M1-B3 J23

SEE CH02_14 J23Z
18TN 18TN K23
18TN
87A
30

15
ECM2 FOR V8
(6021)

J23A K23A ELECTRIC FAN

18TN 18TN RELAY CONTROL
14 14

ENGINE/DASH
ENGINE HARNESS
(4103)
(6401) FOR I6

K23A
18TN SINGLE BOX
A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 18JUN01 WIRE CHANGE B P54634F RELEASE NO. DATE PART NO. SHEET
JKP 11JAN02 ADDED 6401 C 55043Z P52778H 10AUG00 AE08-52369 01

Figure 48 Fan Wiring

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 49
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

5.2. ETHER START, P. 2

Figure 49 Ether Start

S082852
50 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

5.3. SNOW VALVE, P. 3

Figure 50 Snow Valve

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 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 51
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

6. ELECTRONIC ENGINES (CHAPTER 6)

6.1. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINES, P. 1

Figure 51 Electronic Engine Controls, I6–HEUI Engines

S082852
52 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

6.2. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 2

Figure 52 Electronic Engine Controls, I6–HEUI Engine Cruise Control and Body Builder Connections

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 53
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3

Figure 53 Electronic Engine Controls, (V8–AVNT) Engines

S082852
54 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 4

Figure 54 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections

S082852
 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 SERIES Built January 1, 2002 To 55
September 30, 2002 — ELECTRICAL CIRCUIT DIAGRAMS

6.5. CATERPILLAR C10 AND C12 ENGINES, P. 5

Figure 55 Caterpillar C10 and C12 Engines

S082852