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Flame Hardening, Depth Diagrama

The document discusses different types of surface hardening processes and provides examples of typical hardness profiles for surface hardening, case hardening, and nitriding. It also lists dimensions and alloys for various hardening treatments.

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0% found this document useful (0 votes)
249 views2 pages

Flame Hardening, Depth Diagrama

The document discusses different types of surface hardening processes and provides examples of typical hardness profiles for surface hardening, case hardening, and nitriding. It also lists dimensions and alloys for various hardening treatments.

Uploaded by

costa59dac9242
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Definition Typical hardness profiles (examples) Universe of heat treatment.

Hardening. Consulting. Contracting.

Hardening depth for surface hardening, case hardening,


nitriding and Hard-Inox®-P Surface hardening Case hardening

Surface hardening: SHD (SURFACE HARDENING DEPTH) / Hardness in HV Hardness in HV


DS (DEPTH SURFACE HARDENING)
Distance perpendicular to surface to where the 1000 1000

Guide for hardening.


limit hardness = 80% of surface hardness is reached  900  900
 800  800 Surface hardness 800 HV
Case hardening: CHD (CASE HARDENING DEPTH)
Distance perpendicular to surface to where the
 700 Surface hardness 650 HV – 20%  700 Steels and treatments.

E
 600  600
limit hardness = 550 HV 1 is reached Limit hardness 520 HV Limit hardness 550 HV
 500  500

E
 400  400
Nitriding: NHD (NITRIDING HARDNESS DEPTH)
 300 Core hardness 300 HV  300 Core hardness 350 HV
Distance perpendicular to surface to where the
limit hardness = (core hardness + 50 HV) is reached  200  200
 100 SHD E  100 CHD E

Hard-Inox®-P: NCHD (NITRIOGEN CASE HARDNESS DEPTH)    0 E


   0 E
Distance perpendicular to surface to where the 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0   Distance to surface 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0   Distance to surface
limit hardness = (core hardness + 20 HV) is reached

Alloy: 1.7225 (42CrMo4) Alloy: Alloyed case-hardening steels, for example 1.7131, 1.5752,
Dimensions of equipment (larger parts on request)
Adequate steels for surface hardening are normalized, quenched 1.6587
and tempered (tensile strength max. 850 N/mm2) or fine-grained
Surface hardening dim. in mm (D x L / L x W x H)
steels.
Flame hardening / Induction hardening Ø 840 x 11 000
Laser hardening 9000 x 5000 x 4000
Larger dimensions possible on request

Through hardening dim. in mm (D x L / L x W x H)


Nitriding HARD-INOX®-P
Vacuum treatments 1220 x 910 x 910
Hardening and tempering in controlled atm. Ø 600 x 1000 / 850 x 550 x 600 Hardness in HV Hardness in HV
Annealing in controlled atm. Ø 1150 x 2500 / 1400 x 900 x 900 Surface hardness 950 HV
1000 1000
Tempering in air 4500 x 1000 x 730
 900  900
Sub-zero quenching to –190 °C 1700 x 900 x 900  800  800
2800 x 700 x 500
 700  700 Surface hardness 650 HV
 600  600
Thermochemical diffusion treatments dim. in mm (Ø x L / L x W x H)
 500  500
Carburisation/Case hardening/Carbonitriding Ø 600 x 1000 / 850 x 550 x 600 + 50 HV + 20 HV
 400  400
Plasma nitriding Ø 1200 x 1950 Limit hardness 330 HV Limit hardness 320 HV

E E
 300 E  300
Gas nitriding / Gas nitrocarburisation / Ø 1150 x 3000  200 Core hardness 280 HV  200 Core hardness 300 HV
E

controlled post oxidation/Pronox NHD E NCHD E


 100  100
Boronising 500 x 350 x 240    0    0
E E
HARD-INOX®-P 1220 x 910 x 910
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0   Distance to surface 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0   Distance to surface
HARD-INOX®-S 1220 x 910 x 910

Alloy: 1.8550 (34CrAlNi7) Alloy: 1.4104 (X14CrMoS17)


Härterei Gerster AG
Güterstrasse 3, P.O. Box
4622 Egerkingen, Switzerland
12.2017

Phone +41 62 388 70 00, Fax +41 62 398 31 12


[email protected], www.gerster.ch
Alloy Standard designation Alloy group Trough Surface hardening Laser Case harde- Gasnitriding Plasmanitriding Gasnitro­ Boronising Hard-Inox®-P Hard-Inox®-S Alloy
number hardening flame/induction hardening ning, Carbo- 500–540 °C 500–540 °C carburising/ number
nitriding a) post oxidation
550–570 °C

Hardness after Surface hard- Hardenability SHD max. Surface min. surface Nitriding min. surface Nitriding Compound Surface- NCHD max. Surface hard-
annealing ness after 1 mm surface hardness hardness [HV] depth NHD hardness [HV] depth NHD layer thickness hardness 1 mm surface ness min. 900
[HRC] tempering hardness max. 64 HRC [mm] [mm] CLT [µm] 1500–2000 HV, hardness [HV] HV hardening
140 °C [HRC] [HRC] Standard Standard Standard Boride layer depth DZ [µm]
process process process thickness
BS [µm]

1.0037 S235JR Construction steel – – – – yes 300 300 – 5–20 10–100 – – 1.0037
1.0715 11SMn30 Free machining steel – – – – yes 300 0.50–0.60 300 – 5–20 – – – 1.0715
1.0762 44SMn28 (ETG 100) Free machining steel 52–56 (55–60) * – limited 300 0.50–0.60 300 – 5–20 (10–100) – – 1.0762
1.1181 C35E Tempering steel (unalloyed) 46–50 a) 50–54 * (45) limited 300 0.50–0.60 300 0.3 5–20 10–100 – – 1.1181
1.1191 C45E Tempering steel (unalloyed) 50–54 a) 56–60 * (50) limited 300 0.50–0.60 300 0.3 5–20 10–100 – – 1.1191
1.1221 C60E Tempering steel (unalloyed) 54–58 a) 60–64 * (50) no 300 0.50–0.60 300 0.3 5–20 10–100 – – 1.1221
1.1249 Cf70 Tempering steel (unalloyed) 54–58 a) 60–64 * (50) no 300 0.50–0.60 300 – 5–20 10–100 – – 1.1249
1.6582 34CrNiMo6 Tempering steel 50–54 50–54 ** 50 limited 600 0.50–0.60 600 0.3 5–20 10–100 – – 1.6582
1.7033 34Cr4 Tempering steel 49–53 51–55 ** 50 limited 550 0.40–0.55 550 0.3 5–20 10–100 – – 1.7033
1.7220 34CrMo4 Tempering steel 50–54 52–56 ** 50 limited 550 0.40–0.50 550 0.3 5–20 10–100 – – 1.7220
1.7225 42CrMo4 Tempering steel 52–56 54–58 ** 54 limited 550 0.40–0.50 550 0.3 5–20 10–100 – – 1.7225
1.7228 50CrMo4 Tempering steel 56–60 58–62 ** 58 no 550 0.40–0.50 550 0.3 5–20 10–100 – – 1.7228
1.8159 51CrV4 Tempering steel 56–60 58–62 ** 58 no 550 0.40–0.50 550 0.3 5–20 10–100 – – 1.8159
1.8161 58CrV4 Tempering steel 58–62 60–64 ** 60 no 550 0.40–0.50 550 0.3 5–20 10–100 – – 1.8161
1.8519 31CrMoV9 Nitriding steel 47–53 50–54 ** 50 no 750 0.40–0.50 750 0.3 5–20 10–100 – – 1.8519
1.8550 34CrAlNi7-10 Nitriding steel 45–50 50–54 ** 50 no 900 0.40–0.50 900 0.3 5–20 10–100 – – 1.8550
1.0401 C15 Case hardening steel (unalloyed) – – – – yes 300 0.40–0.50 300 0.3 5–20 10–100 – – 1.0401
1.5752 15NiCr13 Case hardening steel – – – – yes 550 0.50–0.60 550 0.3 5–20 10–100 – – 1.5752
1.6587 18CrNiMo7-6 Case hardening steel – – – – yes 600 0.40–0.55 650 0.3 5–20 10–100 – – 1.6587
1.7131 16MnCr5 Case hardening steel – – – – yes 600 0.40–0.55 600 0.3 5–20 10–100 – – 1.7131
1.7103 67SiCr5 Spring steel 60–64 60–64 ** – no 450 0.40–0.55 450 – 5–20 – – – 1.7103
1.3505 100Cr6 Bearing steel 60–66 62–66 ** (60) no 350 0.40–0.50 350 0.1 5–20 10–100 – – 1.3505
1.3536 100CrMo7-3 Bearing steel 60–66 62–66 ** (60) no 600 0.40–0.50 – – 5–20 10–100 – – 1.3536
1.2080 X210Cr12 Cold work steel 60–64 a) – – – no – 0.40–0.50 900 0.1 – – – – 1.2080
1.2210 115CrV3 (Silver steel) Cold work steel 60–64 a) 62–66 * – no 500 – 500 0.1 5–20 – – – 1.2210
1.2312 40CrMnMoS8-6 Cold work steel 50–54 52–56 ** 55 no 650 0.40–0.50 650 0.3 5–20 10–100 – – 1.2312
1.2379 X155CrVMo12-1 Cold work steel 60–64 – – – no – 0.45–0.55 900 0.1 – – – – 1.2379
1.2510 100MnCrW4 Cold work steel 60–64 a) 62–66 * (56) no 450 – 450 0.1 5–20 10–100 – – 1.2510
1.2714 55NiCrMoV7 Cold work steel 54–58 58–62 ** 58 no 500 0.45–0.55 550 0.5 5–20 – – – 1.2714
1.2343/1.2344 X37CrMoV5-1 / X40CrMoV5-1 Hot work steel 52–56 (55–59) ** (55) no 950 0.20–0.30 950 0.2 – 10–100 – – 1.2343/1.2344
1.2365 32CrMoV12-28 Hot work steel 52–56 (56–60) ** – no – 0.30–0.40 700 – – 10–100 – – 1.2365
1.3343 HS6-5-2 High speed steel 63–67 (58–62) ** – no – – – – – – – 1.3343
1.4016 X6Cr17 Stainless steel ferritic – – – – no – – – – – – 550–650 10–20 1.4016
1.4104 X14CrMoS17 Stainless steel ferritic – – – – no – – 950 b) – – 5–50 550–650 10–20 1.4104
1.4021 X20Cr13 Stainless steel martensitic 45–55 48–52 ** (45) no – – 950 b) 0.05 – 5–50 600–750 10–20 1.4021
1.4034 X46Cr13 Stainless steel martensitic 53–58 53–58 ** (48) no – – 1000 b) – – 5–50 650–750  5–20 1.4034
1.4057 X17CrNi16-2 Stainless steel martensitic 42–52 42–52 ** (38) no – – 1000 b) – – 5–50 550–650 10–20 1.4057
1.4108 X30CrMoN15-1 (Cronidur 30) Stainless steel martensitic 55–62 – – – no – – – – – 5–50 600–750  5–20 1.4108
1.4112 X90CrMoV18 Stainless steel martensitic 55–60 51–55 ** (50) no – – 1000 b) – – 5–50 650–750 10–20 1.4112
1.4122 X39CrMo17-1 Stainless steel martensitic 50–56 48–52 ** – no – – 1000 b) – – 5–50 630–750  5–20 1.4122
1.4123 X40CrMoVN16-2 (X15TN) Stainless steel martensitic 56–60 56–60 ** – no – – – – – 5–50 620–700  5–20 1.4123
1.4305 X8CrNiS18-9 Stainless steel austenitic – – – – no – – 950 b) – – 5–50 180–220 10–25 1.4305
1.4571 X6CrNiMoTi17-12-2 Stainless steel austenitic – – – – no – – 800 b) – – 5–50 180–220 10–25 1.4571
1.4301/1.4303 X5CrNi18-10 / X4CrNi18-12 Stainless steel austenitic – – – – no – – 950 b) – – 5–50 180–220 10–25 1.4301/1.4303
1.4435/1.4404 X2CrNiMo18-14-3 / 17-12-2 Stainless steel austenitic – – – – no – – 900 b) 0.05 – 5–50 180–220 15–30 1.4435/1.4404
1.2709 X3NiCoMoTi18-9-5 Age hardening steel 54–58 – – – no 700 – – – – – – (5–20) 1.2709
1.4542 X5CrNiCuNb16-4 Age hardening stainless steel 40–46 – – – no – 0.10–0.15 950 b) – – 5–50 – 10–20 1.4542

Legend Theoretically reachable maximum hardness All values are approximative; large variations are possible. Values in brackets
a) Values depend on cross section Applicable for C content of 0,1 to 0,6% are conditionally achievable (depending on effective chemical composition,
b) Nitriding reduces corrosion resistance Hardness in HRC = 0,5 · C · 100 + 35 condition/temper, etc.)
* Surface hardening possible, low hardening depth C = for carbon content in % For further information and support, please contact us
** Good hardenability achievable depth (DS) min. 3 mm

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