Project Details:
SAPELE FIRST OIL (EARLY PHASE GAS LIFT) PROJECT: SCRUBBER FOUND
DESIGN
Calculation
ANCHOR BOLTS AND BASE PLATE DESIGN
Joint Configuration and Dimensions
For ASTM A36 Structural Steel angle sections
L3x3x0.3125
Scrubber Legs
hc =
bc=
t=
Base Plate (Preliminary)
Depth hbp=
gross width bg,bp=
thickness tbp=
Concrete
The concrete grade used for the base is C25/30
Bolt
M24 8.8 Bolts
Diameter of bolt shank, d=
Diameter of hole, do=
Shear area (per bolt), As=
Number of bolts on each side n=
MATERIAL STRENGTHS
Column and Base Plate
For ASTM A516 G70 steel, as specified in datasheet,
Base Plate Tensile Strength fy,bp=ReH=
Base Plate Ultimate Strength fu,bp=Rm=
Concrete
For concrete grade C25/30
For C25/30 concrete fck=
design compressive strength fcd=
conservatively assume fjd=fcd=
Bolts
For Grade 8.8 bolts,
nominal yield strength fyb=
nominal ultimate strength fub=
PARTIAL FACTORS FOR RESISTANCE
Structural Steel
γmo=
γm1=
γm2=
Parts in Connections
γm2 (bolts, welds, plates in bearing)
Distribution of Forces at the Column Base
Forces in the column flanges
Med (due to wind load)=
Ned (due to empty weight)=
Ved (from wind load)=
Forces in the flange centroids, due to moments,
Nl,f (tension)=
Nr,f (compression)=
Forces due to axial force:
Nl,f=Nr,f=Ned/2=
Total force:
Nl,f (tension)=
Nr,f (compression)=
Forces in T-stubs of Base Plate
zt=
zc=
zl=zt, zr=zc
Nl,t=
Nr,t=
Resistance of Equivalent T-Stub
Resistance of Compression T-Stub
Compressive resistance of concrete below flange
additional bearing width c=
width of bearing area beff=
length of bearing area leff=
area of bearing Aeff=
Compression resistance of foundation, Fc,pl,rd= Aeff x fj,d=
Nr,t=
Satisfactory.
Resistance of column flange and web in compression
Av=
ηhwtw=
Av>ηhwtw
Adopt Av=
Design shear resistance Vc,rd=
Ved<(Vc,rd/2)
Cross-section is Class 1
Plastic Section Modulus Wpl=
Mc,rd=
Fc,fc,rd=
Recall, Nr,t=
Fc,fc,rd>Nr,t
Satisfactory
Resistance of Tension T-Stub
Resistance of Base Plate in Bending
Ft,pl,rd=Ft,rd=min{Ft1-2,rd ; Ft,3,rd}
leff,1 (single curvature yield line)=
Mpl,1,rd=
m=
Ft1-2,rd (no prying forces) =
Ft,3,rd (For grade 8.8, M24 Bolts)=
Ft,3=
Comparing Ft1-2,rd and Ft,3,rd:
Ft,pl,rd=
Recall, Nl,t=
Ft,pl,rd>Nl,t
Satisfactory.
Weld Design
Welds to the Tension Flange
Design value of the weld force per unit length= Fw,ed= Nl,f=
Correlation factor for fillet welds βw =
nominal ultimate tensile strength of the weaker part joined fu=
Design shear strength of weld, fw,rd=
Effective throat thickness of weld a=
Design resistance per unit length Fw,rd=
Length of weld, assuming a fillet weld all round L=
Ft,w,rd=
Ft,w,rd>Fw,ed
Satisfactory.
Adopt same size weld for compression flange
RAFT FOUNDATION DESIGN
Empty weight=
Hydrotest weight=
Appurtenances=
Hydrotest fluid weight=
Wind load=
Safe bearing pressure of soil=
fck=
fyk=
density of concrete=
Adopting preliminary foundation dimensions
length, l=
breadth, b=
depth, h=
Axial load from footing=
Actions
Total permanent action Gk= Empty weight+ Footing weight=
Total variable action Qk=
Cover
Nominal cover, cnom:
cnom = cmin + Δcdev
where
cmin = max[cmin,b; cmin,dur]
where
cmin,b = minimum cover due to bond = diameter of bar
cmin,dur = minimum cover due to environmental conditions
Assume 16 mm main bars, cmin,b=
Assuming XC2 and using C25/30 concrete,
For a design life of 50 years,
cmin,dur =
cmin=
Δcdev = allowance in design for deviation=
cnom=
Fire resistance:
Checking adequacy of section for 1 hour fire resistance,
slab-thickness hs.
300mm adopted. Satisfactory.
Axis distance, amin = 15 mm
Cover+Φ/2=
Axis distance satisfactory
Adopt cover, c=
Serviceability Limit State Design
Total design axial load= 1.0Gk + 1.0Qk +0.5(1.0Qk2)
Required base area =
Required length of foundation=
Adopted preliminary dimensions satisfactory
Bending Reinforcement
Design Moment, M
Column design axial load, Nsd = 1.35Gk + 1.5Qk
Additional moment from wind loading= 0.5(1.5)Wk x 0.5(scrubber height)
Earth pressure=
Maximum design moment M=
Ultimate moment, Mu
average effective depth of reinforcement d, is d = h − c − Φ/2
Mu =
Since Mu > M no compression reinforcement is required.
k=
z/d=
z=
As=
Asmin=
0.0013bd=
Provide H16 @ 300mm spacing. Asprov=
Calculated by:
T: SCRUBBER FOUNDATION Checked by:
Date:
References
76.20 mm
76.20 mm
7.94 mm
450.00 mm
450.00 mm
50.00 mm
24.00 mm
26.00 mm
353.00 mm2
3.00
260.00 N/mm2 ASME Section IX Table QW/QB-422
483.00 N/mm2
25.00 N/mm2 BS EN 1992-1-1
14.17 N/mm2
14.17 N/mm2
640.00 N/mm2
800.00 N/mm2
1.00 BS EN 1993-1-1 NA 2.15
1.00
1.10
1.25 EN 1993-1-8 Table NA.1
1.79 kNm
4.64 kN
0.98 kN
29.72 kN
26.26 kN
2.32 kN
27.40 kN
28.58 kN
150.00 mm
34.13 mm
8.87 kN
13.51 kN
123.67 mm
255.28 mm
323.54 mm
82592.58 mm2
1170.06 kN
13.51 kN
668.07 mm2 EN 1993-1-1 6.2.6
605.03 mm2
668.07 mm2
100.28 kN EN 1993-1-1 Eqn. 6.18
EN 1993-1-1 Table 5.2
20886.80 mm3
5.43 kNm EN 1993-1-1 Eqn 6.13
79.56 kN EN 1993-1-8 Eqn 6.21
13.51 kN
EN 1993-1-8 6.2.8.3
EN 1993-1-8 6.2.8.3
225.00 mm EN 1993-1-8 Table 6.6
36.56 kNm
112.00 mm EN 1993-1-8 Figure 6.10
652.90 kN EN 1993-1-8 Table 6.2
203.00 kN
609.00 kN
609.00 kN
8.87 kN
27.40 kN EN 1993-1-8 4.5.3.3 (4.2)
0.85 EN 1993-1-8 Table 4.1
483.00 N/mm2 EN 1993-1-8 4.5.3.2 (6)
410.09 N/mm2 EN 1993-1-8 4.5.3.3 (4.4)
8.40 mm
3.44 kN/mm EN 1993-1-8 4.5.3.3 (4.3)
104.76 mm Steel Construction Institute: JSC P398
360.87 kN
10.31 kN
16.93 kN
2.00 kN
6.62 kN
0.98 kN
150.00 kN/m2
25.00 N/mm2
410.00 N/mm2
24.00 kN/m3 EN 1991-1-1 Table A.1
1.20 m
1.20 m
0.30 m
10.37 kN
20.68 kN
6.62 kN
EN 1992-1-1 Eqn 4.1
EN 1992-1-1 Eqn 4.2
EN 1992-1-1 Table 4.1
16.00 mm
EN 1992-1-1 Table 4.1
EN 1992-1-1 4.4.1.2 (5)
25.00 mm
25.00 mm
10.00 mm EN 1992-1-1 4.4.1.3 (1)
35.00 mm
EN 1992-1-2 Table 5.9
80.00 mm
43.00 mm
50.00 mm
24.00 kN
0.16 m2
0.40 m
37.85 kN EN 1990 Eqn 6.10b
1.12 kNm
26.28 kN/m2
5.85 kNm
242.00 mm
58.20 kNm
0.0033
0.96
229.90 mm
71.35 mm2
472.35 mm2
377.52
607.00 mm2 Mosley and Bungey;Table A.3
