BRITISH STANDARD Specification and qualification of welding procedures for metallic materials — Qualification based on tested welding consumables ‘The European Standard EN ISO 16610:2003 has the status of a British Standard 16826.160.10 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW. ——_—_———————— BS EN ISO 15610:2003 cH y} British StandardsBS EN ISO 15610:2003 "This British Standard was published under the authority ofthe Standards Polley and Strategy Committee on 3 December 2003 ‘© BSI 3 December 2003 ISBN 0 580 43045 6 National foreword , ‘This British Standard is the official English language version of EN ISO 15610:2003. It is identical with ISO 15610:2003. It supersedes BS EN 288-5:1995 which is withdrawn. ‘The UK participation in its preparation was entrusted to Technical Committee WEE/36, Approval of welding procedures and welders, which has the * * responsibility to: — aid enquirers to understand the text; — present to the responsible internationa/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; — monitor related international and European developments and promulgate them in the UK. A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references ‘The British Standards which implement international or European. publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index’, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application, Compliance with a British Standard does not of itself confer immunity from legal obligations, ‘Summary of pag ‘This document comprises a front cover, an inside front cover, the EN ISO title page, pages 2 to 8, an inside back cover and a back cover. ‘The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd.No. [Date [CommentsEUROPEAN STANDARD EN ISO 15610 NORME EUROPEENNE ; EUROPAISCHE NORM November 2003 les 25.160.10 Supersedes £N 288-5:1994 English version Specification and qualification of welding procedures for metallic materials - Qualification based on tested welding consumables (ISO 15610:2003) Descriptif et quaication dun mode opératore de soudage ‘Asforderung und Qualiizorung von SchwelBvertahren far our is matéraux métaliques - Quaicstion basée sur matalsche Werksiofl - Qualiiierung aufgrund des ‘des produls consormables sours & essais (SO Elneatzes von geptiten Schweltzusatzon (ISO "15610:2003) "5810:2003), ‘This European Standard was approved by CEN on 7 May 2008. ‘CEN momibars are bound to comply wih the CEN/CENELEC Internal Regulations which tipuiat the conditions for giving this European ‘Standard the stalus ofa national standard without any ateralon. Uplo-dae lists and biblographical references concerning such national ‘standard may be obtanad on applcation tothe Management Cantre orto any CEN member. ‘This European Standard exats in three offal versions (English, French, Germar). Aversion In anyother language made by translation ‘under the responsiblity f @ CEN member into its own language and notifed to the Management Centre has the same status 2s the oficial versions. CEN members are the national standards bodies of Ausra, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, lealane, eland, italy, Luxembourg, Mata, Notriande, Norway, Portugal, Siovakia, Spain, Sweden, Svitzeriand and United inguom, ama! EUROPEAN COMMITTEE FOR STANDARDIZATION COMITE EUROPEEN DE NORMALISATION EUROPAISCHES KOMITEE FOR NORMUNG Management Centre: rue de Stassart, 366-1050 Brussels ©2003 CEN —Allrights of exotation in any form and by any means reserved Ret, No. EN ISO 15610-2003 & ‘worlwide for CEN national Members,EN ISO 15610:2003 (E) Contents a Foreword.. Introduction Scope Normative references Terms and definitions. Preliminary welding procedure specifications (pWPS) Qualification of the welding procedure . Range of qualification Validity... Welding Procedure Qualification Record (WPQR) Bibliography... Oven nuneEN ISO 15610:2003 (E) Foreword - This document (EN ISO 15610:2003) has been prepared by Technical Committee CEN/TC 121 "Welding", the secretariat of which is held by DS, in collaboration with ISO/TC 44 “Welding and allied processes". This European Standard EN ISO 15610:2003 shall be given the status of a national standard, either by publication ‘of an identical text or by endorsement, at the latest by May 2004, and conflicting national standards shall be «withdrawn at the latest by May 2004, ‘This document supersedes EN 288-5:1994. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. ‘According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, leland, Ireland, Italy, Luxembourg, Mata, Netheriands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom.EN ISO 15610:2003 (E) Introduction ee In EN ISO 15607, one of the methods of welding procedure qualification is based on tested welding consumables. 4 Scope This European Standard is a part of a series of standards, details of this series are given in EN ISO 15607:2003, annex A. This standard glves the necessary information to explain the requirements referenced in EN ISO 15607:2003 about the quaification of welding procedures based on tested consumables. In addition, it gives the range of qualification. This European Standard applies to arc and gas welding in accordance with Table 1. Table 1— Applicable welding processes Process number ; s Welding process Process | Process Poise applicable | applicable for alloys | for alloys basedon | based on steet | aluminium . fa Manual metal are welding (metal are} . ‘welding with covered electrode) 114 Sott-shielded tubular-cored are| x : welding 134 Metal inert gas welding ; MiG} x x welding 435 Metal active gas welding : MAG] xX welding 196 Tubular cored metal arc welding with] x : active gas shield 137 Tubular cored metal arc welding with] x - inert gas shield 141 Tungsten inert gas welding ; Tic] x x welding 45 Plasma are welding x x 3 Gas welding x : NOTE Xindcates the process for which EN 1SO 18610 is applicable and ndeatos the procose for which the standard le not appcable. Other fusion welding processes may be accepted if specified. This standard is limited to application to parent metals which produce acceptable micro structures and properties in the heat affected zone which do not deteriorate significantly in service.EN ISO 15610:2003 (E) This standard Is not applicable where requirements for hardness or impact properties, preheating, controlled heat input, interpass temperature and post-weld heat-treatment are specified for the welded joint. The use of this standard may also be restricted by an application standard or a specification, 2 Normative references ‘This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN ISO 4063, Welding and allied processes - Nomenciature of processes and reference numbers (ISO 4063:1998). EN 180 15607:2003, Specification and qualification of welding procedures for metailic materials - General rules (ISO 15607:2003). CR ISO 18608, Welding - Guidelines for a metallic material grouping system (ISO/TR 15608:2000). prEN ISO 15609-1, Specification and approval of welding procedures for metallic materials - Welding procedure ‘specification - Part 1: Arc welding (ISO/DIS 15609-1:2000). EN ISO 15609-2, Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Part 2: Gas welding (ISO 15609-2:2001). 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 15607:2003 apply. 4 Preliminary welding procedure specifications (pWPS) ‘The qualification of a welding procedure based on tested welding consumables shall be based on a pWPS according to prEN ISO 15609-1 or EN ISO 15609-2. This pWPS shall specify the range for al! the relevant parameters. 5 Qualification of the welding procedure The essential items for the qualification are: — specifications of parent metal(s) to be used; — welding conditions specified by the manufacturer of the tested welding consumables as shown in the manufacturer's published literature; — a specific pWPS to be selected according to prEN ISO 15609-1 or EN ISO 15609-2 and sultable for the application, 6 Range of qualification 6.1 General All the conditions of qualification stated below shall be met independently of each other.EN ISO 15610:2003 (E) Changes outside of the ranges of qualification shail require another welding procedure qualification. 6.2 Rel 1d to the welded joint 6.2.1. Parent matprial ‘This standard is applicable for limited groups of materials defined in Table 2. Table 2— Applicable groups of materials RISO 15608 CRISO 15608 Stoel aluminium and its alloys 1 2 at 22.4 22.2 Joints between dissimilar material groups are not permitted, except for joints between group 22.1 and group 22.2. 6.2.2 Parent material thickness This standard is applicable to thicknesses 3mm <¢< 40 mm. 6.2.3 Fillet weld throat thickness: This standard Is applicable to a> 3mm. 624 Diameter of pipes This standard is applicable to pipe diameter D > 25 mm. 6.3 Common to all welding processes 6.3.1 Multi-process Multzprocess procedures are permitted providing tested consumables are used throughout the weld. 6.3.2 Welding positions The welding position is restricted to the positions identified in the manufacturer's literature. 6.3.3 Welding consumables ‘The qualification is restricted to the manufacturer and trade name of the welding consumables selected. 6.3.4 Type of current ‘The type of current and polarity are limited to those identified in the manufacturer's literature. 6.4 Specific to each welding process 6.4.1 Processes 131, 135, 136 and 137 ‘The shielding gas (face and/or back) is limited to those identified in the manufacturer's literature. ‘The qualification is restricted to the single-wire welding. 6EN ISO 15610:2003 (E) 64.2 Process 141 and 15 ‘The shielding gas (face and/or back) is limited to those identified in the manufacturer's literature. 7 Validity The welding procedure may be used as long as the welding conditions recommended by the consumables manufacturer are met. 8 Welding Procedure Qualification Record (WPQR) ‘The WPAR shall consist of copies of relevant manufacturer's titerature supporting the welding conditions given in the pWPS and an indication of the filer metal standard to which the filer metal was tested, if any. The relevant items listed for the WPS in the relevant part of prEN ISO 15609 shall be included. If the pWPS is consistent with the manufacturers literature, the WPOR shall be signed and dated by the examiner or examining body.EN 1S015610:2003 (E) Bibliography EN 439, Welding consumables — Shielding gases for arc welding and cutting. 180 14175, Welding consumables ~ Shielding gases for arc welding and cutting.BS EN ISO 15610:2003 BSI ‘989 Chiswick High Road London Wa 4AL BSI — British Standards Institution BSI is the independent national body responsible for preparing British Standards. It presonts the UK view on standards in Europe and at the international level. It is incorporated by Royal Charter. Revisions British Standards are updated by amendment or revision. Users of British Standards should make sure that they possess the latest amendments or editions. 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