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ASME Header Assembly ITP Guide

This document is an Inspection and Test Plan (ITP) for an ASME Demonstration project involving the manufacture of a header assembly. It outlines the quality control activities, acceptance criteria, and required sign-offs for items including design calculations and drawings, materials, and welding. Activities such as verifying material certificates, reviewing welding procedures, and witnessing tests are described. The ITP will help ensure the header assembly meets contract and ASME code requirements.

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Karthik S
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
261 views4 pages

ASME Header Assembly ITP Guide

This document is an Inspection and Test Plan (ITP) for an ASME Demonstration project involving the manufacture of a header assembly. It outlines the quality control activities, acceptance criteria, and required sign-offs for items including design calculations and drawings, materials, and welding. Activities such as verifying material certificates, reviewing welding procedures, and witnessing tests are described. The ITP will help ensure the header assembly meets contract and ASME code requirements.

Uploaded by

Karthik S
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Document no.

: 1787-O-001

Inspection and Test Plan (ITP) Rev No. : 0

Project No./Name : ASME Demonstration Job No./name : H=Hold Point Date : 28.06.2017
Customer/Client :- Item-Description Name : Header Assembly R=Review Point
Contract No. :- Unit no.: Serial No.: 1787-001 W=Witness Point A=Approve
Manufacturer : Agon Pacific Co.,Ltd. Drawing No./Rev.: - SW=Spot Witness D=Documented

Quality Surveillance

Document
AGON AI Customer
Reference Document/Drawings/
Item Area of activity Quality control activity Acceptance Criteria
Standard Code

Point

Point

Point
Sign/Date Sign/Date Sign/Date

1 Design calculation and drawings


1.1 Design data/calculations Review design data and calculations Contract & Data Sheet ASME Sect.I D H H R
Project Spec./ASME Sec.I
1.2 Drawing for approval Review drawing for approval Design calculations Design Calculation D H H R
(General Assembly Drawing) Project Spec./ASME Sec.I
1.3 Drawing for construction Review drawing for construction Approved drawing Approved darwing D H R R
(Shop Drawings)

2 Material
2.1 Raw material for pressure part Verify material certificates and mfg. stencil marks PR & PO ASME Sect.II Part A D H W R/W
Material certificates
Material recieiving reports
2.2 Raw material for non-presure pt. Visual and dimensional inspection Purchase order Material specification - H SW SW
Material certificates
Material recieiving reports
2.3 Welding consumable material Verify and visual inspection PR & PO ASME Sect.II Part C D H W SW
Material certificates
Material recieiving reports

3 Welding
3.1 Welding Procedure Specification Review WPS Drawing for construction ASME Sect. IX, QW.100 D H R R
(WPS) PQR
3.2 Procedure Qualification Record Review test records (existing) WPS ASME Sect. IX, QW-200 D H R R
(PQR) Witness PQR test (new) and review test records. Test records D H W W
3.3 Welder Qualifiaction Test (WQT) Review welder certificates and Performance Records Welder certificates, WPS ASME Sect. IX, QW-300 D H R R
(at least 6 months) including Welder List Drawing for construction D H W W
Test records
3.4 Weld Map Review Weld Map WPS ASME Sect. IX D H R R

Page 1 of 4
Document no. : 1787-O-001

Inspection and Test Plan (ITP) Rev No. : 0

Project No./Name : ASME Demonstration Job No./name : H=Hold Point Date : 28.06.2017
Customer/Client :- Item-Description Name : Header Assembly R=Review Point
Contract No. :- Unit no.: Serial No.: 1787-001 W=Witness Point A=Approve
Manufacturer : Agon Pacific Co.,Ltd. Drawing No./Rev.: - SW=Spot Witness D=Documented

Quality Surveillance

Document
AGON AI Customer
Reference Document/Drawings/
Item Area of activity Quality control activity Acceptance Criteria
Standard Code

Point

Point

Point
Sign/Date Sign/Date Sign/Date

Drawing for construction (weld)


3.5 Selection of WPS Review List of qualified WPS List of qualified WPS ASME Sect. IX, QW-400 D H R R
3.6 Selection of Welders Review List of qualified welders List of qualified Welder ASME Sect. IX, QW-400 D H R R

4 Fabrication
4.1 Layout marking and cutting Review cutting plan Cutting plan/ drawing for con D H R R
4.2 Material identification transfering Review cutting plan and stencil mark transfering Cutting plan/ drawing for con PG-77, PG-76 D H R R
4.3 Collector (Header) drilling and Dimensional inspection drilling center pitch Drawing for construction Project Spec./ASME Sec.I - H SW SW
machining Visual and dimensional inspection of holes after Drawing for construction PG-79 D H R R
drilling
4.4 Tubes fit-up to collectors Visual and dimensional inspection of weld joints drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW
Dimensional inspection of overall length Drawing for construction Project Spec./ASME Sec.I D H R R
Visual and dimensional inspection root layer drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW
Visual and dimensional inspection cover layer drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW
Penetration Test (PT) after welding (100%) PT. reports A-270 D H R R
4.5 Nozzle fit-up and weld Visual and dimensional inspection root layer drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW
Penetration Test (PT) after grinding (100%) PT. reports A-270 - H - -
Dimensional inspection of overall length Drawing for construction Project Spec./ASME Sec.I D H R SW
4.6 Flange and collector fit-up and weld Visual and dimensional inspection root layer drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW
Penetration Test (PT) after grinding (100%) PT. reports A-270 - H - -
Radiography Test (RT) after cover layer (as per PW-11) RT. reports PW-51 D R R R
Dimensional inspection of overall length Drawing for construction Project Spec./ASME Sec.I D H R SW

5 Non-Pressure Parts fabrication Review cutting plan and stencil mark transfering Cutting plan/ drawing for con PG-77, PG-76 D H R R
Project Spec./ASME Sec.I
Dimensional inspection of overall length Drawing for construction Project Spec./ASME Sec.I D H R R
Visual inspection of weld (100%) drawing for con. , WPS PW-29,31,33,34,36,38 D H SW SW

Page 2 of 4
Document no. : 1787-O-001

Inspection and Test Plan (ITP) Rev No. : 0

Project No./Name : ASME Demonstration Job No./name : H=Hold Point Date : 28.06.2017
Customer/Client :- Item-Description Name : Header Assembly R=Review Point
Contract No. :- Unit no.: Serial No.: 1787-001 W=Witness Point A=Approve
Manufacturer : Agon Pacific Co.,Ltd. Drawing No./Rev.: - SW=Spot Witness D=Documented

Quality Surveillance

Document
AGON AI Customer
Reference Document/Drawings/
Item Area of activity Quality control activity Acceptance Criteria
Standard Code

Point

Point

Point
Sign/Date Sign/Date Sign/Date

6 Final Inspection before Hydrostatic test


6.1 Pressure parts welding Check completion of welding Welding Histoty Sheet Part PW D H R W
6.2 All NDE Check completion of NDE NDE Summary Sheet As per design D H R R
6.3 Major dimension Dimension check Project Spec./ASME Sec.I Project Spec./ASME Sec.I D H R W

7 Hydrostatic Test
7.1 Hydrostatic Test Procedure Review hydrostatic test procedure Project Spec./ASME Sec.I PG-99, Design calculation D H R R
7.2 Water treatment Review water treatment Project Spec./ASME Sec.I Project Spec./ASME Sec.I D H - R
7.3 Pressure indicators and recorders Review calibration records Project Spec./ASME Sec.I Project Spec./ASME Sec.I D H R R
7.4 Pressure Testing Holding time and Test Pressure Project Spec./ASME Sec.I Not Less than 1 hour D H H W
Leakage check Project Spec./ASME Sec.I PG-99, D H H W
7.5 Certification and Stamping Review ASME Form P-4 ASME form P-4 and Nameplate A-350 D H H R

8 Final Inspection
8.1 Manufacurer Data Report (MDR) Review Completion of records Relevant reports/record ASME Sec.I D H R R

8.2 Non-Conformance Closing (if any) Review Completion of NCR Closing NCR ASME Sec.I D H H H

9 Packing and delivery


9.1 Packing List Verify Packing List Packing List and Delivery Sch. Contract D H - R
9.2 Packaging Check condition and completion of packaing Project Spec. Project Spec. D H - W
9.3 Delevery Release Note Review Delivery Release Note Delivery Release Note Project Spec. D H - R

Prepared by Approved by Accepted by Reviewed/Approved by

Page 3 of 4
Document no. : 1787-O-001

Inspection and Test Plan (ITP) Rev No. : 0

Project No./Name : ASME Demonstration Job No./name : H=Hold Point Date : 28.06.2017
Customer/Client :- Item-Description Name : Header Assembly R=Review Point
Contract No. :- Unit no.: Serial No.: 1787-001 W=Witness Point A=Approve
Manufacturer : Agon Pacific Co.,Ltd. Drawing No./Rev.: - SW=Spot Witness D=Documented

Quality Surveillance

Document
AGON AI Customer
Reference Document/Drawings/
Item Area of activity Quality control activity Acceptance Criteria
Standard Code

Point

Point

Point
Sign/Date Sign/Date Sign/Date

QC Engineer QA/QC Manager AI. / Third Party Customer


Exhibit 8.2, edition/rev.2/0 : 19-Jun-2017

Page 4 of 4

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