232D Skid Steer Loader DPR00001-UP (MACHINE) POWERED BY C2.2 Engine(S...

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Producto:  SKID STEER LOADER 
Modelo:  232D SKID STEER LOADER DPR 
Configuración: 232D Skid Steer Loader DPR00001-UP (MACHINE) POWERED BY C2.2 Engine 

Desarmado y Armado
239D and 249D Compact Track Loaders and 226D and 232D Skid Steer Loaders
Powertrain
Número de medio -UENR4246-00 Fecha de publicación -01/05/2015 Fecha de actualización -27/05/2015

i06089515

Piston Motor (Hydrostatic) - Remove and Install - SSL

SMCS - 5058-010

S/N - DPR1-UP

S/N - HRD1-UP

S/N - KXC1-UP

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 444-0526 Air/Hydraulic Jack Gp 1
8S-7631 Tube 1
B 8S-7615 Pin 1
283-1495 Stand 1
C 304-8950 Tube As 1
D 304-8951 Trolley 1
386-6031 (1) Lever Puller Hoist
E 1
1U-9200 Lever Puller Hoist Gp
F 8S-7631 Tube 1
283-1495 Stand 1
8S-7615 Pin 1

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8S-8048 Saddle 1
G - Loctite598 -
H - Loctite516 -
J - Loctite8009 -
(1)
This part number complies with European requirements.

Illustration 1 g03803729

1. Raise the lift arms and position the cylinder lock (1). Refer to Operation and Maintenance
Manual, "Loader Lift Arm Brace Operation" for the process for engaging the brace for the
loader lift arms.

2. Tilt the cab.

Illustration 2 g03828877

3. Refer to Operation and Maintenance Manual, "Drive Chain Case Oil - Change" for the
correct draining and filling procedure.

4. Remove bolts (2) and plate (3) .

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Illustration 3 g01326401

5. Use Tooling (A) in order to raise the side of the machine. Position suitable blocking in order
to support the side of the machine. Repeat for the rear of the machine.

Illustration 4 g03699589

6. Loosen front axle bolts (5) to release the chain tension. Repeat this step for the rear axle
bolts.

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Illustration 5 g01326516

Typical Example

Illustration 6 g03803733

7. Position Tooling (B) and Tooling (F) on each side of the machine. Position Tooling (C),
Tooling (D), and Tooling (E) onto Tooling (B) and Tooling (F). Attach piston motor (7) to
Tooling (E). The weight of piston motor (7) is approximately 50 kg (110 lb).

8. Disconnect all hose assemblies (6). Disconnect harness not shown.

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Illustration 7 g03828881

9. Remove bolt (8) and retainer (9). Remove bolts (10). Remove sprockets (11) and piston
motor (7) .

Note: The piston motor and the sprockets will be removed at the same time.

Illustration 8 g03828882

10. Remove O-ring seal (12) and spacer (13) from piston motor (7) .

Installation Procedure
1. Install piston motor (7) in the reverse order of removal.

a. Tighten bolt (9) to a torque of 100 ± 10 N·m (74 ± 7 lb ft).

b. Apply Tooling (J) to the washers of bolts (11) .

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Illustration 9 g03727167

c. Tighten bolts numbered in numerical sequence as shown in Illustration 9, to a torque

of 40 ± 3 N·m (30 ± 2 lb ft). Using the numerical sequence shown in Illustration 9,
Tighten all bolts (11) to a torque of 180 ± 10 N·m (132 ± 7 lb ft).

d. Tighten drive chains. Refer to Operation Maintenance Manual, "Drive Chain Tension-
Check/Adjust".

Illustration 10 g03727163

e. Tighten nuts (5) in numerical sequence as shown in Illustration 10 to a torque of 160

± 15 N·m (118 ± 11 lb ft). Using the numerical sequence shown in Illustration 10,
turn nuts (5) by an additional 60°± 5°.

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f. Apply a 3 ± 1 mm (0.1 ± 0.04 inch) continuous bead of Tooling (G) to the mating
surface of plate (3) and in the bolt holes for bolts (2) .

g. Tighten bolts (2) to a torque of 40 ± 4 N·m (30 ± 3 lb ft).

h. Apply Tooling (H) to the threads of plug (4) .

i. Tighten plug (4) to a torque of 160 ± 8 N·m (118 ± 6 lb ft).

j. Refer to Operation and Maintenance Manual, "Drive Chain Case Oil - Change".

Copyright 1993 - 2020 Caterpillar Inc. Fri Jan 31 [Link] EST 2020 
Todos los derechos reservados.
Red privada para licenciados del SIS.

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