Fosroc Nitomortar FC(FS) constructive solutions
Epoxy resin fairing coat and filler (fast set version)
Uses Properties
Nitomortar FC(FS) is designed for application to minor imper- Pot life : 20 minutes @ 35ºC
fections in concrete surfaces. It is suitable for application Drying time : 1 to 2 hours @ 35ºC
from a feather-edge to 3 mm, and can be used in the Overcoating time : After 6 to 8 hours curing period
following situations : Specific gravity : 1.7 mixed material
Solids by weight : 100%
Filling pinholes prior to overcoating with Nitocote* or
Compressive strength
Nitoflor* products.
ASTM C579 : 60 N/mm2 @ 7 days
General reprofiling over large areas, up to 3 mm depth. Tensile strength
ASTM C307 : 16 N/mm2 @ 7 days
Sealing of surface cracks in preparation for crack
Tangent Modulus of
injection.
Elasticity - ASTM C580 : 4750 N/mm2
Bond strength : Greater than tensile strength of
Advantages
concrete
Cost effective - reduces usage of subsequent coatings Chemical resistance : Resistant to oils, fats, petrol, salt
and sugar solution, bleach,
Fast setting - significant benefit in fast track applications
dilute mineral acids, alkalis and
e.g. shutdowns or inter-tidal work
various solvents
High performance - excellent chemical resistance,
strong adhesion to concrete substrate Instructions for use
User friendly - easy to apply and finish, manufactured to Preparation
meet local conditions
Concrete surfaces should be clean, dry and free from
laitance. Sandblasting or mechanical wire brushing may be
Description
necessary.
Nitomortar FC(FS) is a two component thixotropic, solvent
Mixing
free, compound based on epoxy resins, graded fillers and
thixotropic agents. It is applied directly to concrete sub- Care should be taken to ensure that Nitomortar FC(FS) is
strates, without primer, and cures to a surface ready for over thoroughly mixed to produce a fully homogeneous paste.
coating. The base component is light grey coloured and the
The hardener’ and ‘base’ components should be stirred
hardener black to ease identification of uniform mixing.
thoroughly in order to disperse any settlement before mixing
them together. The entire contents of the ‘hardener’ should
Design criteria
be emptied into the ‘base’ container and the components
Nitomortar FC(FS) is designed for filling pinholes and surface mixed together using a Fosroc mixing paddle attached to a
irregularities in concrete prior to the application of subse- slow-speed (400/500rpm) heavy duty drill, until a uniform
quent coatings. It can be applied from a feather-edge up to grey colour and consistency is obtained. Mixing of 1kg
3 mm thickness. For reprofiling, or hole filling, with thick- packs can be done by hand. Under no circumstances should
nesses in excess of 3 mm, it is recommended to use part packs be used, or part mixing be attempted.
Nitomortar FC(B)*.
Application
Technical support Due to the easy workability of the product, a variety of
instruments such as trowel, scraper, filling knife and squee-
Fosroc offers a comprehensive technical support service to
gee can be used. After mixing, material can be taken directly
specifiers, end users and contractors. It is also able to offer
from the can, or subdivided onto spot boards for individual
on-site technical assistance, an AutoCAD facility and
applicators.
Nitomortar FC(FS)
dedicated specification assistance in locations all over the
world. Nitomortar FC(FS) can be overcoated with all epoxy coatings
after a minimum curing period of 6 to 8 hours. Prior to
Specification Compliance overcoating, the surface of the fully cured Nitomortar FC
Nitomortar FC(FS) meets performance requirements of should first be abraded to assist adhesion, and then cleaned
AASHTO M237. to a dust-free finish.
Fosroc Nitomortar FC(FS)
Cleaning Precautions
Nitomortar FC(FS) should be removed from tools, equipment Health and safety
and mixers with Fosroc Solvent 102*† immediately after use.
Nitomortar FC(FS) and Fosroc Solvent 102 should not come
Hardened material can only be removed mechanically.
in contact with skin or eyes, or be swallowed. Ensure
adequate ventilation and avoid inhalation of vapours. Some
Estimating
people are sensitive to resins, hardeners and solvents.
Supply Wear suitable protective clothing, gloves and eye/face
protection.
Nitomortar FC(FS) : 1 and 4 litre packs
Fosroc Solvent 102 : 5 litre cans If working in confined areas, suitable respiratory protective
equipment must be used. The use of barrier creams pro-
Coverage and yield:
vides additional skin protection. Should accidental skin
Coverage of Nitomortar FC(FS) is wholly dependant upon contact occur, remove immediately with a resin removing
surface conditions, site trials are therefore recommended to cream followed by soap and water. Do not use solvent. In
ascertain actual usage on uneven substrates. As a guideline case of contact with eye, rinse immediately with plenty of
when applied at 200 microns dft coverage is approximately clean water and seek medical advice. If swallowed seek
3m2/kg. medical attention immediately - do not induce vomiting.
Fire
Storage
Nitomortar FC(FS) is non-flammable.
Shelf life
Fosroc Solvent 102 is flammable. Keep away from sources
12 months if kept in unopened tins and stored in a dry place
of ignition. No smoking. In the event of fire extinguish with
away from direct sunlight.
CO2 or foam. Do not use a water jet.
Storage conditions
Flash points
Store in dry conditions in the original, unopened containers.
Fosroc Solvent 102 : 33ºC
If stored at high temperatures the shelf life may be reduced
to 4 to 6 months. For further information, refer to the product materials safety
data sheet.
Limitations
Additional information
- Do not mix part packs under any circumstances.
Fosroc manufactures a wide range of products specifically
- Nitomortar FC(FS) should not be exposed to moving
designed for the repair and refurbishment of damaged
water during application.
reinforced concrete. These include hand-placed and spray
- Exposure to heavy rainfall prior to final set may result in grade repair mortars, fluid micro-concretes, chemical-resist-
surface scour. ant epoxy mortars and a comprehensive package of
protective coatings.
- If any doubt arises concerning temperature or substrate
condition, consult the local Fosroc office. * Denotes the trademark of Fosroc International Limited
†
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.
Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
United Arab Emirates
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]
Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]
www.fosroc.com
UAE/0289/05/C