PETE 355
Offshore Drilling
Offshore Drilling Installations
Moveable rigs
Fixed
platform
Mobile Offshore Drilling Units
(MODU)
• MODU – offshore facilities designed to engage drilling
and exploration activities
• Includes drill ships, semisubmersibles, submersibles,
jack-ups
• May or may not have self-propulsion equipment on board
• May require dynamic positioning equipment or mooring
systems to maintain their position
Floating drilling rigs generation
Generation Water Depth Dates
(ft)
First About 600 1960s
Second About 1000 1969-1974
Third About 1500 Early 1980s
Fourth About 3000 1990s
Fifth About 7500 1998-2004
Sixth About 10000 2005-today
Dual activity drill ship
• Water depth
capabilities: 12,000 ft.
• Drilling depth
capacity: 40,000 ft.
• 2.5 Mlbs Derrick
• 18 ¾” 15k BOP
• Four mud pumps
rated to 7,500 psi
• Oil storage capacity
for testing operation/
brine storage
(125,000 bbl)
Rig Movement
Motion Compensation
• Drill string compensator
• Riser tensioner
• Slip joint (telescopic Joint)
• Flex joint (ball joint)
Drill string compensator
P1V1 P2 (V1 V )
V is small P2 P1
F
F = P x Apiston ~ constant
Riser tensioner
Telescopic joint and riser
tensioner ring
Telescopic
joint inner
barrel
Tensioner
ring
Telescopic
joint outer
barrel
Surface to mudline equipment
UPPER
JOINT 4 JOINTS OF
4850’ OF BOUYANT BARE RISER
RISER USED
BOUYANT BARE
RISER JOINT RISER JOINT
TELESCOPIC
JOINT
TENSIONERS TENSIONERS
BARE
RISER JOINT
BOUYANT
MARINE RISER JOINT
RISER LOWER
SPACER FLEX
JOINT JOINT
LMRP
TERMINATION
JOINT
BOUYANT
2 JOINTS OF RISER JOINT
BARE RISER BOP
WELL HEAD
MUDLINE
CONDUCTOR
Riser Joint
Riser connection
Buoyant Riser Joint
Telescopic Joint (Slip Joint)
Subsea FlexJoint
• Operates in water
depth up to 12,000 ft
• Angular deflections of
± 10 degrees
• Axial tensions up to
3,5 million pounds
Subsea BOP
Typical subsea BOP configuration
Cut pipe & seal
Cut only, no sealing
Subsea Wellhead
High-pressure housing
• interface between the subsea BOP stack
and the subsea well.
• Male member to a large-bore connection
or (the female counterpart is the wellhead
Para
connector on the bottom of the BOP
te centralizar o
stack)
D • Will house and support each casing
Suspensor
string by way of a mandrel-type casing
e hanger.
dentro do
• Metal-to-metal sealing surface for the
ão
Alojador de
seal assembly
• The wellhead will typically accommodate
Alta Pressão
two or three casing hangers and a tubing
hanger
Subsea Connectors
Hydraulically operated, metal-
to-metal sealing
Used to connect:
• BOP stack to wellhead
• LMRP to BOP stack
Riser analysis
MARINE DRILLING RISER ANALYSIS PRODUCES LOADS
TENSION
FROM
RISER
Working Stress Design
SHEAR FORCE
FROM VESSEL OFFSET
AND RISER TENSION • Calculate axial load and
axial stress
• Calculate bending load
and bending stress
• Calculate shear loads
and shear stresses
BENDING MOMENT
• Use VME to combine
FROM VESSEL OFFSET,
RISER TENSION AND BOP stresses
STACK HEIGHT
• VME Stress < 2/3 yield
MUDLINE
point
CONDUCTOR
MAXIMUM STRESS IN
CONDUCTOR OCCURS
BELOW THE MUDLINE
Typical offshore well drilling sequence
• Drill 36” hole with seawater returning to
mudline
• Run & cement 30” conductor with low-
pressure housing
• Drill 26” hole with seawater returning to
mudline
• Run & cement 20” surface casing with
high-pressure housing
• Run riser & BOP
MLW = 5600’
DRILL PIPE
CONDUCTOR
DRILL PIPE
CONDUCTOR
DRILL PIPE
CONDUCTOR
CONDUCTOR
OPEN HOLE MUDLINE
MLW = 5600’
DRILL PIPE
SURFACE CASING
SURFACE CASING
DRILL PIPE
SURFACE CASING
SURFACE CASING
CONDUCTOR CONDUCTOR CONDUCTOR CONDUCTOR
MUDLINE
MLW = 5600’
LMRP / BOP
LMRP / BOP
LMRP / BOP
LMRP / BOP
WELLHEAD
SURFACE CASING
CONDUCTOR
MUDLINE
Emergency Disconnection
Shearing pipe in an emergency
Riser disconnected
Dual Activity Rig
Two drilling systems in a single rig
Sai10 k Sai10 k Sai10 k Sai10 k
- Drill 8½” pilot hole - Pull out 8½” bit - Run BOP - Run BOP
- Run 36” csg jet assy - Jet 36” csg - Drill 26” hole - Run 20” csg
Deepwater challenges
Wind
Waves
Surface challenges
Currents
“Water” challenges
Currents
Subsurface challenges
Surface challenges
• Wind & waves - “The
weather”
• Logistics – distance &
volumes
• Rig – the right “tool” for the
job
• Environmental challenges
DST testing
Cuttings
“Water” challenges
• Water depth up to 10,000 ft (long riser)
• Low seabed temperature
Hydrates (BOP, C&K lines)
Gelled/frozen mud at C&K lines
• Eddy or loop currents
• BOP related problems (GoM experience
10-20% NPT due to BOP)
• Load on wellhead
• Deepwater site survey
• Well control procedures
frictional losses at C&K lines
gas break out above BOP (with OBM)
Subsurface challenges
• Well control
• Shallow hazards: gas, hydrates, water flow
• Unconsolidated & soft formations
• Pore pressure/Fracture gradient uncertainty
• Narrow pressure margins (operational window)
• Salt formations and rubble zones (salt creep, lost
circulation)
• Multiple casing strings – tight clearance => running
speed, cementing
Offshore Well Example – Normal clearance
seafloor
conductor
surface
intermediate
production
production
liner
7” liner
Deepwater Well Example – Tight clearance
seafloor
7.75” liner
GoM Technical Drilling Challenges
Storms and hurricanes
Loop and eddy currents (vortex-induced
vibration – VIV)
Unpredictable high pressure gas, charged
stringers and faults near surface
Mobile/dissolvable 10,000’ thick salt layer
with highly variable trapped sediments
Unpredictable base of salt – rapid
pressure differentials
Low pressure “Thief zones” (lost circulation)
Ultra-deep reservoir with high temperatures,
high pressures and low natural permeability
Deepwater Technical Drilling
Challenges
• Deepwater is a complex, risky, and costly
environment.
• Many technical challenges remain to be
solved.
• Solutions need creativity and collaboration.
• Capable People
• World Class Safety Performance
• Innovative Technology
• Strong Partnerships
Last Slide