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Efficient Facility Layout Design

1. The document describes a facility layout problem involving 10 departments across a 15x15 grid. 2. The initial layout cost is 876 and there are 3 possible aisle configurations. 3. The document provides information on each department's name, required area, and initial sequence in the layout.
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0% found this document useful (0 votes)
65 views9 pages

Efficient Facility Layout Design

1. The document describes a facility layout problem involving 10 departments across a 15x15 grid. 2. The initial layout cost is 876 and there are 3 possible aisle configurations. 3. The document provides information on each department's name, required area, and initial sequence in the layout.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Facility Layout

Problem Name: Production Method: Sequence


Number Depts.: 10 Layout: Aisle
Length(cells): 15 Fill Departments: No
Width(cells): 15 Measure: Rectilinear
Area (cells): 225 Number Aisles: 3
Cost: 876 Dept. Width: 5
876
Department Color Area-requiredArea-defined x-centroid y-centroid Sequence
Receiving 1 10 10 2.5 8 10 1
D'back 2 25 25 2.5 11.5 3 2
Picking 3 35 35 2.5 3.5 6 3
Sorting 4 30 30 6.66666651 12.833333 2 4
Seaming 5 15 15 7.5 8.5 4 5
Chill Tank 6 20 20 7.5 5 7 6
Pasteurization 7 30 30 12.5 11 5 7
Coding 8 20 20 12.5 6 9 8
Packing 9 10 10 12.5 3 1 9
Cold Storage 10 25 25 9.5 1.29999995 8 10
11
12
13
14
15
Opt. Form Optimize

Random Layout Evaluate Show Flows

Solve Switch Change Facility Init. Cost 1295


No improving switches available. Iterations:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Index Init. Seq. Iter.
3 3 3 3 3 10 10 10 10 10 10 10 10 10 10 1 10 1
3 3 3 3 3 10 10 10 10 10 10 10 10 10 10 2 3 2
3 3 3 3 3 10 10 10 10 10 9 9 9 9 9 3 6 3
3 3 3 3 3 6 6 6 6 6 9 9 9 9 9 4 2 4
3 3 3 3 3 6 6 6 6 6 8 8 8 8 8 5 4 5
3 3 3 3 3 6 6 6 6 6 8 8 8 8 8 6 7 6
3 3 3 3 3 6 6 6 6 6 8 8 8 8 8 7 5
1 1 1 1 1 5 5 5 5 5 8 8 8 8 8 8 9
1 1 1 1 1 5 5 5 5 5 7 7 7 7 7 9 1
2 2 2 2 2 5 5 5 5 5 7 7 7 7 7 10 8
2 2 2 2 2 4 4 4 4 4 7 7 7 7 7
2 2 2 2 2 4 4 4 4 4 7 7 7 7 7
2 2 2 2 2 4 4 4 4 4 7 7 7 7 7
2 2 2 2 2 4 4 4 4 4 7 7 7 7 7
4 4 4 4 4 4 4 4 4 4 0 0 0 0 0
Optimize Objective Feasible
Name E_Product Dir. Min State 1
Search Method Random Value 876 Value 0
Problem Permute Algorithm
[Link]!eval_layoutcomb
Variables 1 2 3 4 5 6
Name x1 x2 x3 x4 x5 x6
Permutation 10 3 6 2 4 7
6
Type Action Cost Obj. Terms 0 0 0 0 0 0
Switch:3 and 9 1077
Switch:1 and 7 951
Switch:1 and 5 937
Switch:1 and 4 899
Switch:6 and 9 892
Switch:10 and 9 876
Best Obj.: 1E+38
Search time: 0 seconds
Runs: 0Enum.: 0 Imp.: 0
Complete: 0%
7 8 9 10 Stop Interval: 10
x7 x8 x9 x10
5 9 1 8 Sorted Feasible Solutions
Run Obj. x1 x2 x3 x4
0 0 0 0
x5 x6 x7 x8 x9 x10
Layout Data
Problem Name: Production
Number Depts.: 10 Define Facility
Fixed Points: 0
Dimension: m

Facility Information
Scale-m/unit 1 Cells
Length-m 15 15
Width-m 15 15
Area-sq.m 225 225

Department Information
Name F/V Area Cells
Dept. 1 Receiving V 10 10
Dept. 2 D'back V 25 25
Dept. 3 Picking V 35 35
Dept. 4 Sorting V 30 30
Dept. 5 Seaming V 15 15
Dept. 6 Chill Tank V 20 20
Dept. 7 Pasteurization V 30 30
Dept. 8 Coding V 20 20
Dept. 9 Packing V 10 10
Dept. 10 Cold Storage V 25 25
220

Flow Matrix
TO
FROM Receiving D'back Picking Sorting Seaming Chill Tank
Receiving 5 4 3 2 1
D'back 5 4 3 2
Picking 5 4 3
Sorting 5 4
Seaming 5
Chill Tank
Pasteurization
Coding
Packing
Cold Storage
Cost Matrix
TO
FROM Receiving D'back Picking Sorting Seaming Chill Tank
Receiving 1 1 1 1 1 1
D'back 1 1 1 1 1 1
Picking 1 1 1 1 1 1
Sorting 1 1 1 1 1 1
Seaming 1 1 1 1 1 1
Chill Tank 1 1 1 1 1 1
Pasteurization 1 1 1 1 1 1
Coding 1 1 1 1 1 1
Packing 1 1 1 1 1 1
Cold Storage 1 1 1 1 1 1
Pasteurization Coding Packing Cold Storage

1
2 1
3 2 1
4 3 2 1
5 4 3 2
5 4 3
5 4
5
Pasteurization Coding Packing Cold Storage
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1

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