PUMA M5.

2EX MAINTENANCE SHEET

QL5, DHD350
EXPLODED VIEW DISASSEMBLY
WARNING!
• Use hammer disassembly bench.
• Do not apply heat to any component
• Use wrenches in good condition
Wear Sleeve • Apply wrench over bit Steel
Backhead
• Apply clamps on recommended areas
DISASSEMBLY SEQUENCE
O’Ring 1 Disassemble the hammer 5 Remove the check valve
on the bit side dart, spring, make up
Check ring shims, air distributor,
2 Extract the Driver sub, Bit
Valve Dart compression disk, o’ring,
retainer and bit
Spring 3 Rotate and loosen the choke, air guide, o’ring
Make Up hammer at the backhead and cylinder, Regulator, air
Ring Shims side guide, cylinder and piston
4. Remove the Backhead and 6 Remove the piston
Air Distributor remove its O’ring
Piston
Compression Retainer Ring
Disk
Bit Guide B C C A
O’Ring
O’Ring
Choke
A B C
Bit Bit Side Back Head Side Clamp Location
Air Guide Retainer
O’Ring inch mm inch mm inch mm
6.5 164 11.8 300 2.0 – 3.9 50-100
O’Ring
Cylinder ASSEMBLY
Chuck
WARNING!
1 All components must be in good conditions for use
2 Follow assembly sequence as per drawing
3 Lubricate each component, before installation
Piston Bit 4. Secure spring discs position
Compression
5 Check gap between Wear Sleeve and Backhead (“S”) If
disks
gap space “s” is less than 3.4 mm, use a make up ring shim
position
6 Apply recommended pretorque
T=Force x Arm
QL5 DHD350
PRE-TORQUE Gap “S”
ft-lbf kgf-m inch mm
2,850 – 3,150 395 - 437 0.14 - 0.18 3,5 - 4,5

LUBRICATION MAINTENANCE
OIL GRADE SELECTION (cSt) STANDARD MAINTENANCE PROGRAM
Work TEMPERATURE ISO GRADE OPERATION CONDITIONS INSPECT EVERY:
Pressure
(Psi) Environment Discharge Dry Drilling • Stable, non abrasive ground 200
Air Air with water • No water injection (operating hours)
100 – -20°C to 30°C < 100°C 50 to 100 100 to 150 • Stable and abrasive ground 100 (operating
150 • With or without water injection hours)
Over 30°C > 100°C 100 to 150 150 to 220
150 – -20°F to 30°C < 100°C 150 to 220 220 to 320 • Unstable and abrasive ground 50
350 • With or without water injection (operating hours)
Over 30°C > 100°C 220 to 320 320

OIL CONSUMPTION (l/h) COMPONENT INSPECTION AND REPAIR.

Drilling WORK PRESSURE (psig) All components must be washed thoroughly with
2 appropriate solvent, eliminating all accumulated dirt.
150 200 250 300 350
Use sand paper to smooth steel surfaces and friction
Dry 1.0 1.3 1.7 2.1 2.5 marks , leaving all contact, sliding and threaded
With Water 1.5 2.0 2.6 3.2 3.8 surfaces in good smooth condition

DIMENSIONS LIMITS mm (in)

COMPONENT DIMENSION QL-5 DHD-350
Backhead
1 ø Exterior a 106 (4.173”) 1 3 5
2 Air Guide ø Flute b 29,47 (1.160”)
3 Cylinder ø Interior c 76,47 (3.011”)
Shoulder width c2 10 (0.394”)
4 Wear Sleeve ø Exterior d 106 (4.173”)
ø Inversion (*) d 110 (4.331”)
ø Interior e 91,9 (3.618”)
5 Piston ø Ext. body f 91,58 (3.606”) 2 4 6 7
ø Ext. tail g 76,1 (2.996”)
ø Int. body h 39 (1.535”) 35,65 (1.403”)
ø Int. tail i 29,95 (1.179”)
6 Chuck ø Exterior j 106 (4.173”)
External Length k 60 (1.772”) 80 (2.559”)
Spline Width l 4 (0.118”) 4 (0.157)
7 Bit Guide ø Interior m 76,81 (3.024) ---- (*) This dimension is the allowable lower limiting diameter in which the
wear sleeve can be reversed prolonging the operational life-time of the part
Check : 05/2018

PHONE: (56-2) 2431 2211; (56-2) 2431-2000 / www.drillco.com