MAINTENANCE
WEBER AIRCRAFT LP MANUAL
856381
TO: HOLDERS OF FURNITURE POD ASSEMBLY INSTALLATION 856381-(XXX)
MAINTENANCE MANUAL (WE008MM)
REVISION NO. 1 DATED JAN 13/06
HIGHLIGHTS,
Pages which have been added or revised are outlined below together with the highlights of the revision.
Replace revised pages and enter the date this revision was inserted on the Record of Revision sheet
Chapter/Section
and Page No. Description of Change Effectivity
28-26-89
Tm! ‘Added Revision Number and Date All
RRA ‘Added Revision Number and Date All
LEP ‘Added Data reflecting New and Revised Pages All
INTRO“ Revised Etfectivity Numbers Al
1 Revised General Description paragraph 1.F All
2 Revised Illustration Al
Revised Tile
‘Added view of Inside Single Pod
Moved Double Pod to following page
2A ‘Added new Illustration page All
‘Added Double Pod from preceding page
28 ‘Added new llustration page All
‘Added view of Sub-Assemblies
401 Revised Stowage Door Nomenciature Al
401 ‘Added Caution note All
Split steps 4 and 5 into 4, 5 and 6
402 Added steps 6 and 7 All
Re-numbered steps 7, 8 and 9 to 8, 9 and 10
Revised Nomenclature at steps 10.a and 10.b
403 ‘Added Circuit Breaker Warning Al
Re-arranged Order of Steps
Added Notes to step 1.b, 1.c and 3.b
404 Re-arranged Order of Steps Al
Added steps 7.b and 7.c
‘Added step 8.4
PAGE 1
JAN 13/08MAINTENANCE
WEBER AIRCRAFT MANUAL
856381
Chapter/Section
and Page No. Description of Change Effectivit
405 Revised Illustration All
Revised view A. Added detail views
Revised Nomenclature
Revised Sheet Count
405A ‘Added new Illustration page All
Added detail views A, B and C
4058 Blank page added All
406 Revised Sheet Count All
407 Revised Sheet Count All
408 ‘Added Caution note All
Revised Title of step 5
409 Re-arranged Order of Steps All
Split step 6 into steps 6 and 7
Revised Nomenclature at steps 10.a and 11.2
410 Revised Nomenclature at step 11.b All
Added Circuit Breaker Warning
‘Added Notes to steps 1.a, 1.b and 1c
Revised Nomenclature at steps 1.b and 1.¢
at Revised Nomenclature and added Notes All
to steps 3.a and 3.6
Re-arranged Order of Steps
Split step 6 into steps 4 and 5
Renumbered and Revised Title of step 6
Made step 4 into step 7
atta ‘Added new page All
‘Added steps 7b and 7.c
‘Added step 8.a
Moved step 8.b
Added step 10
4niB Blank page added All
412 Revised Iilustration All
Revised view A. Added detail views
Revised Nomenclature
Revised Sheet Count
4124 ‘Added new Illustration page All
‘Added detail views G, H and J
4128 Blank page added All
PAGE 2
JAN 13/06MAINTENANCE
WEBER AIRCRAFT MANUAL
Ea 856381
Chapter/Section
and Page No. Description of Change Effectivity
43 Revised Nomenclature All
Revised Sheet Count
a4 Revised Sheet Count All
a5 Revised Sheet Count All
416 Deleted step 3 for Ottoman Stowage Assembly all
‘Added step 3 for Monitor Door and Tray Panels
Added Reference to Figure 403 to all steps
‘Added Nomenclature to step 5
a7 Re-numbered steps all
Added Reference to Figure 403 to all steps
Revised steps for Life Preserver Stowage Doors
to add coverage of Lanyard
418 Re-numbered steps All
Added Reference to Figure 403 to all steps
419 ‘Added new Illustration page all
420 ‘Added new Illustration page All
421 ‘Added new Ilustration page all
422 ‘Added new Ilustration page all
702A & 702B Added new page; Added Leather Cleaning All
7020 Table 702A added all
7020 Blank page added all
708-710 Table 703 — Extensive changes throughout all
Part numbers changed to No Paint Requirement;
Part numbers changed to different paint requirement;
“-Plus-' added in several places in Materiel column
to clarify when two or more requirements exist.
™ Page added, Table 703 continued All
unchanged data shifted from previous page.
m2 Blank page added All
PAGE 3
JAN 13/08MAINTENANCE
WEBER AIRCRAFT MANUAL,
a
Exe 856381
Chapter/Section
and Page No. Description of Change Effectivity
THIS PAGE INTENTIONALLY LEFT BLANK
PAGE 4
JAN 13/06MAINTENANCE
WEBER AIRCRAFT LP MANUAL,
856381
CTE
MAINTENANCE MANUAL
SINGLE FURNITURE POD ASSEMBLY
(FIRST CLASS)
A340
856381-401
856381-402
856381-403
856381-404
DOUBLE FURNITURE POD ASSEMBLY
(FIRST CLASS)
A340
856381-405
856381-407
WEBER AIRCRAFT LP
GAINESVILLE, TX
MANUAL NUMBER
WE008MM
REV: 1
PROPRIETARY NOTICE: This is an Weber Aircraft LP design. Except for
uses expressly granted in writing, all rights are reserved by Weber Aircraft
LP. The foregoing does not apply to vendor proprietary parts.
25-26-89 Savinlg MAINTENANCE
WEBER AIRCRAFT LP MANUAL
Zz
856381
RECORD OF REVISIONS
REV | ISSUE DATE REV
Ey, ISSUE DATE
No. DATE | INSERTED NO.
DATE | INSERTED | BY
NEW | MAR 11/05
1 | JAN 13/08,
25-26-89 eS inhasMAINTENANCE
WEBER AIRCRAFT LP
MANUAL,
856381
RECORD OF TEMPORARY REVISIONS
TEMP. REV
No.
ISSUE
DATE
DATE
INSERTED
INSERTED
BY
DATE
REMOVED
REMOVED
BY
25-26-89
PAGE TR -1/7R-2
MAR 11/05,MAINTENANCE.
WEBER AIRCRAFT LP MANUAL
856381
SERVICE BULLETIN LIST
BULLETIN ISSUE DATE
NUMBER DATE INCORPORATED
25-26-89 "altaSUBJECT PAGE
Tile
Record of Revisions RR-1
Temporary Revision TR
Service Bulletin set
List of Effective Pages LEP-1
LEP2
Chapter 25
25-26-89
Introduction INTRO-1
INTRO-2
System Description 1
2
2A
2B
3
4
Fault Isolation 101
102
Removal/installation 401
402
403
404
405
405A
4058
408
407
408
409
410
ait
ata
4B
412
4124
4128
413
414
418
416
4ai7
418
419
420
MAINTENANCT
WEBER AIRCRAFT LP MANUAL
856381
LIST OF EFFECTIVE PAGES
-New Pages R -Revised Pages
DATE
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‘SUBJECT
Removal/installation
(cont)
Adjustments/Tests
Inspection/Check
Cleaning/Painting
Repairs
Airworthiness Limitations
25-26-89
E
421
422
501
502
601
602
701
702
702A
7028
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704
705
706
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DATE
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PAGE LEP -1/LEP -2
JAN 13/081
MAINTENANCE
WEBER AIRCRAFT LP MANUAL,
856381
INTRODUCTION
General
This Maintenance Manual is applicable to the First Class Furniture Pod Assembly designed for Weber
Aircraft, LP. The purpose of this manual is to provide maintenance information for servicing and repair of
the First Class Furniture Pod Assembly, part number 85638 1
Maintenance practices for the First Class Furniture Pod Assembly include surface cleaning of the interior
and exterior surfaces. Removal/installation instructions are given for replaceable components. All
revisions to this document will be submitted to all operators carrying this STC project.
Related Publications
‘The following publications, when used together, will provide an effective guide to functionally maintain the
Furniture Pod Assembly:
‘A. Illustrated Parts Catalog 25-26-89 (WEO08PC)
Effectivity
This Maintenance Manual pertains to the First Class Furniture Pod Assembly designed and built for
Weber Aircraft, LP. Table 1 lists effectivity coverage. The MM effectivity number is followed by the
Customer ID number, and tail number. The A/C Serial Number may be listed when information becomes
available,
TABLE 1
‘A340 EFFECTIVITY CODES.
MSN192
MSN199
MSN201
MSN242
MSN243,
MSN264_
[pre 25-26-89 ENTS!Revisions
WEBER AIRCRAFT LP
MAINTENANCE
MANUAL
856381
The information contained herein will be revised to reflect the latest engineering.
Abbreviations
ANC Aircraft
NR As Required
ASSY Assembly
BL Butt Line
MPD — Compound
CUST Customer
Dec. Lam Decorative Laminate
DSEB Digital Seat Electronics Box
EFF Effectivity
F Fahrenheit
FID Flight Deck
FIG Figure
FWD Forward
HRS Hours
vB Inbound
i? Inch-squared
IN-LBS Pounds per inch
ISPS In-Seat Power Supply
LBL Left Butt Line
LCD —_Liquid Crystal Display
MEK Methyl Ethyi Keytone
MFG Manufacturing
ML
MM
MRB.
MSDS
ORIG
POF
Pou
PMS
Psi
Pu
PVF
arty
REF
REV
RT
STA
sTc
TaD
TYP
UPR
vec
EFFEGTIVITY: “|
Millimeter
Maintenance Manual
Material Review Board
Material Safety Data Sheet
Original
Pounds Cubic Foot
Passenger Control Unit
Pantone Matching System
Pounds Square Inch
Polyurethane
Poly-viny! Fluoride
Quantity
Reference
Revision
Room Temperature 70° F + 5°
Station
Supplemental Type Certificate
To Be Determined
Typical
Upper
Video Control Center
MAR 11/05,
25-26-89 Ero?MAINTENANCE
WEBER AIRCRAFT LP MANUAL
856381
‘SYSTEM DESCRIPTION SECTION
General
A. The First Class Furniture Pod Assembly is the installation of 8 Seat Pods in the First Class section
of the aircraft
B. The 8 Seat Pods consist of 4 Single Seat Pads and 2 Double Seat Pods. The Single Seat Pods are
installed along the walls of the fuselage. The Double Seat Pods are installed in the center portion of
the First Class section.
C. The Seat Pods provide the user several luxury features, including a personal LCD monitor,
D. _All'Seat Pods include stowage, The Double Seat Pods include a retractable privacy panel,
E. The Seat Pod Fumiture Assemblies are attached to support beams at fixed locations, The support
beams are attached to the aircraft seat tracks.
F. The Seat Pod Furniture Assemblies each consist of a Forward Sub-Assembly and an Aft
Sub-Assembly. Although the two Sub-assemblies are physically attached together when
installation is complete, the attaching hardware is not strong enough to allow them to be moved as
a single unit
[er 25-26-89 ualsMAINTENANCE.
WEBER AIRCRAFT LP ‘MANUAL
856381
fA
Ean
ARMREST STOWAGE
WITH LIFE PRESERVER
ARMREST STOWAGE DOOR
Lco MONITOR.
OTTOMAN ASSEMBLY —
—\_ croscour pants
(rvpicat)
\— AFT SUPPORT BEAM
‘LOUVERED GRILL
ELECTRICAL CONNECTOR
OTTOMAN STOWAGE
FWD SUPPORT BEAM
SUB-ASSENBLY SPLIT LINE SINGLE FURNITURE POD
BACKSHELL —\
READING LIGHT
Vo y- PCU CONTROL PANEL
f = TRAY STOW
a
~
MONITOR STOW
ey
Ws LUTERATURE POCKET
YAY OTTOMAN ASSEMBLY
ARMREST |
ASSEMBLY — |
(VIEW INSIDE POD,
ARMREST. STOWAGE 000R WITHOUT OTTOMAN
UE PRESERVER DOOR — STOWAGE AND
LOUVERED GRIL ~ CLOSEOUT PANELS)
EYEGLASS POCKET
SINGLE FURNITURE POD
EFRECTITY
25-26-89 aniseMAINTENANCE.
‘MANUAL
856381
‘SUB-ASSEMBLY SPLIT LINE
BACKSHELL—\
y-— CONSOLE/PCU CONTROL
/ PANEL
| /-
//— OENTER CLOSEOUT PANELS
TABLE TRAY:
Lco MONITOR \
wes
OTTOMAN ASSEMBLY — \
OTTOMAN —
STOWAGE ARMREST STOWAGE DOOR
LUTERATURE POCKET
une resever oooe
\— LOUVERED GRILL
FRONT CLOSEOUT PANEL —
OTTOMAN STOWAGE
DOUBLE FURNITURE POD
(ROW 1 SHOWN)
DOUBLE FURNITURE POD
EFFECT
25-26-89 — sanitatoWEBER AIRCRAFT LP
ood
BACKSHELL ASSEMBLY —,
ARREST
stomce
ASSEMBLY
OTTOMAN S
STOWAGE
ASSEMBLY
MAINTENANCE.
856381
AFT SUB-ASSEMBLY
(TYPICAL)
SIDE PANEL
ASSEMBLY
FORWARD SUB-ASSEMBLY
(TYPICAL)
FURNITURE POD SUB-ASSEMBLIES.
EFFECTIVITY
PAGE 28
JAN 13/08
25-26-89WEBER AIRCRAFT LP
Oey
MAINTENANCE
MANUAL
856381
RH ROW 2
DSEB POWER SUPPLY
©
DOUBLE FURNITURE POD INSTALLATION AND REMOVAL
FIGURE 402 (SHEET 4 OF 5)
ne cans
CFFECTIMTY,
25-26-89 9 iivisnsMAINTENANCE
WEBER AIRCRAFT LP MANUAL
856381
Eon
j— FOOTWELL LIGHT
ATTACHING SCREWS —,
N y— OTTOMAN NOSE STOWAGE LIGHT
PCU DISCONNECT
SEAT PCU CONNECTORS (3)
ATTACHING St
1sPS 10 seat —/ AND. WASHERS
(LH ROWS 1 AND 2) oses \
FOOTWELL LIGHT
POU DISCONNECT
SEAT PCU CONNECTORS(3)
OTTOMAN NOSE ~
STOWAGE LIGHT /
OTTOWAN Nose
[ STOWAGE LIGHT ISPS INTERFACE CABLE —!
IGHT (RH ROWS 1 AND 2)
— PCU DISCONNECT
AISLE LIGHT
— WH
(/-~ SENT PCU CONNECTORS (3)
(FROM INSIDE SEAT POD)
Isps To seat —/ &)
DOUBLE FURNITURE POD INSTALLATION AND REMOVAL
FIGURE 402 (SHEET 5 OF 5)
EFFECTIMITY:
25-26-89 9 iivisnsMAINTENANCE,
WEBER AIRCRAFT LP MANUAL,
856381
aan
Removal/Installation Monitor Door Panel or Tray Cover Door Panel.
Refer to Figure 403 for the following steps.
‘A. Remove Monitor Door Panel or Tray Cover Door Panel
(1) Open the cover door panel.
(2) Remove (4) screws from the (2) hinges at the base of the door panel.
B. Install Monitor Door Panel or Tray Cover Door Panel,
(1) Support cover door panel and align hinge holes.
(2) Install (4) screws into the (2) hinges.
Removal/Installation Ottoman Stowage Door
Refer to Figure 403 for the following steps.
A. Remove the Ottoman Stowage Door
(1) Open the ottoman stowage door.
(2) Remove (2) screws from each of the (2) hinges.
B. Install the Ottoman Stowage Door
(1) Support stowage arm door and align the hinge holes.
(2) Install (2) screws into each of the (2) hinges.
Removal/Installation Swivel Ottoman Panel Assembly,
Refer to Figure 403 for the following steps.
A. Remove Swivel Ottoman Panel
(1) Remove (4) screws from each of the (2) pivot swivel brackets.
(2) Remove ottoman panel,
B. _ Install Swivel Ottoman Panel
(1) Support ottoman panel and align it with the pivot swivel brackets and mounting blocks.
(2) _ Insert and tighten (4) screws in each of the (2) pivot swivel brackets to secure the ottoman
panel,
[rem 25-26-89 ASEMAINTENANCE
MANUAL,
856381
Removal/installation Armrest Stowage Doors
Refer to Figure 403 for the following steps.
A. Remove the Armrest Stowage Door
(1) Open the stowage door.
(2) Remove (2) screws from each of the (2) hinges.
B. _ Install the Armrest Stowage Door
(1) Support stowage door and align the hinge holes.
(2) _ Install (2) screws into each of the (2) hinges.
Removal/nstallation Armrest Stowage Assembly Life Preserver Stowage Doors
Refer to Figure 403 for the following steps
‘A. Remove the life preserver door
(1) _ Pull strap to disengage hook and loop tape from the edges of the life preserver door.
(2) Remove (1) screw that secures the lanyard to the door.
B. Install the life preserver door
(1) Install (1) screw into the life preserver closeout wall to secure the lanyard in place.
(2) _ Firmly press life preserver door in place to engage the hook and loop tape around the edges
of the door.
Removal/installation Closeout Panel Assemblies.
Refer to Figure 403 for the following steps.
A. Remove Closeout Panel Assemblies
(1) Tum quarter-turn fasteners counter-clockwise to release.
(2) Remove closeout pane!
B. Install Closeout Panel Assemblies
(1) Support closeout panel and align the attach points in brackets.
(2) Tum quarter-tum fasteners clockwise to secure the panel.
| 25-26-89
PAGE 417
JAN 13/0810.
MAINTENANCE
WEBER AIRCRAFT LP MANUAL
856381
Removal/installation Literature Pocket Assembly
Refer to Figure 403 for the following steps.
A Remove Literature Pocket Assembly
(1) Remove (2) screws and (2) washers from the bottom edge of the Literature Pocket Assembly.
(2) Remove (4) screws from the back panel of the Literature Pocket Assembly.
B. Install Literature Pocket Assembly
(1) Install (4) screws through the back panel of the Literature Pocket Assembly.
(2) _ Install (2) screws and (2) washers through the inserts on the bottom edge of the Literature
Pocket Assembly.
Removal/installation Louvered Grill Assembly
Refer to Figure 403 for the following steps.
‘A. Remove Louvered Grill Assembly
(1) Turn (2) quarter-turn fasteners in the lower grill clip brackets counter-clockwise to release the
grill assembly.
(2) Gently pull the grill assembly down and out of the (2) upper grill clips.
B. Install Louvered Grill Assembly
(1) Support grill assembly and gently insert (2) top tabs into (2) upper gril clips.
(2) Tur (2) quarter-turn fasteners in the lower grill clip brackets clockwise to secure the grill
assembly
Sree 25-26-89 {isisisMAINTENANCE
WEBER AIRCRAFT LP MANUAL
bared 856381
OTTOMAN
OTTOMAN
STOWE
GRILL
eT
FWD SUB-ASSEMBLY _
UPPER GRUL curs
DOOR STOP
[ (MONITOR DOOR ONLY)
HINGES AND SCREWS QUARTER-TURN
FASTENERS
MONITOR OR TRAY DOOR LOUVERED GRILL
®
COMPONENTS INSTALLATION AND REMOVAL,
FIGURE 403 (SHEET 1 OF 4)
EFFECT
25-26-89 iaviseA MAINTENANCE,
WEBER AIRCRAFT LP MANUAL
856381
Eon
ook
7— HINGES
LATCH SCREWS
eee OTTOMAN ASSEMBLY (TYPICAL)
biota,
An BRACKETS,
SCREI
WASHERS
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ty sn iy
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LITERATURE POCKET ASSY OTTOMAN SWIVEL PANEL ASSY
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COMPONENTS INSTALLATION AND REMOVAL
FIGURE 403 (SHEET 2 OF 4)
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| 25-26-89 favsself MAINTENANCE
WEBER AIRCRAFT LP MANUAL,
856381
——
— HINGES
//— STOWAGE. D00R AND
poor | SCREWS
LATCH j
(G) INSIDE EDGE
(F) UFE_PRESERVER
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STOWAGE DOOR HINGES
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ARMREST STOWAGE ASSEMBLY (TYPICAL)
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COMPONENTS INSTALLATION AND REMOVAL,
FIGURE 403 (SHEET 3 OF 4)
| 25-26-89 PAGE 421
JAN 13/06MAINTENANCE
WEBER AIRCRAFT LP MANUAL
a 856381
QUARTER-TURN
FASTENERS
AFT CLOSEOUT PANEL —.
{ROW 1 ONLY)
/— AFT CLOSEOUT PANEL
ve
(QUARTER-TURN
FASTENERS
SEAL RETAINER |
PANEL ASSEMBLY
(ATTACHED TO BACKSHELL)
(ATTACHED TO FURNITURE POD)
SINGLE POD << — BONDED FOAM
(ROW 1 SHOWN)
BOTTOM VIEW OF
QUARTER-TURN
S
FASTENERS (TYPICAL) Woe
AFT CLOSEOUT PANEL ~
(QUARTER-TURN
FASTENERS
WONITOR AND TRAY DOORS
(SEE VIEW A)
SEAL RETAINER
PANEL ASSEMBLY
(ATTACHE TO BACKSHELL)
coseouT —
PANEL coseour
SUPPORTS —~ PANEL
(ATTACHED To FURNITURE POD) DOUBLE POD
(ROW 1 SHOWN)
CLOSEOUT PANEL ASSEMBLIES
COMPONENTS INSTALLATION AND REMOVAL,
FIGURE 403 (SHEET 4 OF 4)
[Rr 25-26-89 ASE
(QUARTER—TURN
FASTENERSMAINTENANCE
WEBER AIRCRAFT LP MANUAL
856381
ADJUSTMENTS / TESTS
Adjustments:
‘A. Torque Values:
(1) Torque the tie-down fitting stud nuts that secure the structure support beams to the seat
tracks to 60-80 IN-LBS.
(2) Torque the tie-down fiting bolts that secure the Furniture Pods to the fwd support beams
through the ottoman furniture attach fitings to 45-55 IN-LBS.
(3) Torque the tie-down fitting bolts that secure the Furniture Pods to the aft support beams
through the sidewall and armrest brackets to 45-55 IN-LBS.
(4) Torque the (6) screws that attach the Fwd Furniture Pod Sub-Assembly to the Aft
Furniture Pod Sub-Assembly to 20-25 IN-LBS.
Testing Procedures:
B. General Instructions:
(1) No testing is necessary for the Furniture Pod Assembly.
EFFECTIVITY: 25-26-89 PAGE so1s0gMAINTENANCE
WEBER AIRCRAFT LP MANUAL
856381
INSPECTION / CHECKS
1. Check Procedures:
‘A. General Instruction
NOTE: — Visual inspection to be performed after every twelve months, while in service.
(1) Visually check surface of VCC assembly and its components for scratches, dents,
discoloration and wear.
(2) Visually check hinges for loose or missing screws, evidence of wear or other
damage.
(8) Visually check door latches and strikes for loose or missing screws, evidence of wear
or other damage.
(4) Visually check handles, rubber strips and trim for loose or missing screws, evidence
of wear or other damage.
EFFECTIVITY: 25-26-89 PAGE 601V602MAINTENANCE
WEBER AIRCRAFT LP MANUAL
856381
ZODIAC
(CLEANING / PAINTING
1. Cleaning Procedures:
‘A. General Instructions:
(1) Fabricated assemblies shall be protected at all times during storage to avoid soiling.
(2) Airborne dust shall not be allowed to accumulate on assembly surfaces. A routine
thorough vacuum cleaning, and wiping with a clean cotton cloth will remove loose dust
before it can be driven into the surface of the fabric or decorative material
(3) Immediate action should be taken to contain and wipe up all spills as they occur. Wipe,
blot or soak up the spillage using a clean white cotton cloth. Confine the area of the spill
by working from the edges toward the center. The soiled area should be cleaned
immediately afterwards. Properly dispose of cleaning cloths in approved containers.
B. Detailed Instructions to be performed a minimum of every six months while in service.
(1) Identity the surface to be cleaned.
(2) Select the proper cleaning solution from Table 701.
(3) Puton protective gloves.
(4) Wash Non-metallic Parts (Excluding electrical components)
(Exterior and interior surfaces)
(a) Prepare a cleaner and water solution. Use one ounce (30 mi) of detergent (Ref.
Table 702) per two and one- half gallons (9.5 liters) water or use liquid cleaner.
(b) Test the surface to be cleaned by first applying the cleaning agent to a small
obscure area of the material
(c) Clean the soiled area with a clean white cotton cloth dampened (not saturated) with
the appropriate cleaning agent. Avoid spreading any stains by working from the
outer edges toward the center.
NOTE: During the application of a cleaning agent with a cloth, rotate the cloth
frequently so that a clean section is presented to the material being
cleaned, The same applies to rinsing or drying,
(d) Cleaning solutions should be evaporated rapidly from fabric and plastic surfaces by
directing an air stream from clean compressed air; clean, air driven, vacuum
cleaner; or by fanning toward the material to aid in preventing formation of rings.
(e) Thoroughly rinse each part with distilled water at room temperature. Allow parts to
dry thoroughly at room temperature.
(f) Allow parts to dry thoroughly at room temperature,
See] ee) OeMAINTENANCE,
WEBER AIRCRAFT LP MANUAL
856381
Eerd
(6) Wash Metallic Parts (Excluding electrical components)
(a) Test the surface to be cleaned by first applying the cleaning agent to a small
obscure area of the material.
(b) Clean the soiled area with a clean white cotton cloth dampened (not saturated) with
the appropriate solvent.
(c) Thoroughly dry each part, using clean compressed air or a clean, air driven
vacuum cleaner.
(6) If check or assembly is not to be performed immediately, store all parts in a dry, dust-free
container.
TABLE 701
‘Surface to be Cleaned Cleaning Solution
Non-metallic Parts Joy Liquid Detergent
Fantastik, Liquid Cleaner
eee ee Formula 409, Liquid Cleaner
Rubstrips, etc.
Metal Parts Butyl Cellosolve Solvent
Electrical Components No Solutions should be used
NOTE: Equivalent substitutes may be used for listed items.
TABLE 702
Cleaning Supplies Product Source
Fantastik, Liquid Cleaner Dow Products
Indianapolis, IN
Formula 409, Liquid Cleaner | Clorox Co.
Oakland, CA
Joy Liquid Detergent Proctor & Gamble
Buty! Cellosolve Solvent Commercially Available
Cotton Cloth Commercially Available
Rubber Gloves Commercially Available
Distilled Water Commercially Available
NOTE: Equivalent substitutes may be used for listed items.
ee] I) EeMAINTENANCE
WEBER AIRCRAFT LP. MANUAL
856381
©. Leather Cleaning
(1) General Leather Cleaning
NOTE: Leather should be cleaned and conditioned regularly. Leather can typically be
(@)
(b)
©
(a)
(e)
(
cleaned by gently washing it with a mild solution of soap and lukewarm water.
Use a soft nylon brush to reach into stitching and crevices for cleaning as needed
every few months,
Prepare a cleaner and water solution.
(1) Mix 4 part Interior Cleaner (Ref. Table 702A) to 80 parts lukewarm water.
CAUTION: THE RECOMMENDED AVIANOR AIRCRAFT INTERIOR
CLEANER IS A HIGHLY CONCENTRATED SOAP. FOLLOW
RECOMMENDED DILUTION RATES ONLY. ALWAYS ADD
WATER FIRST AND THEN THE CLEANER TO AVOID MAKING
EXCESSIVE SUDS.
Dip a clean 100% cotton cloth in the cleaner solution and squeeze out excess.
water.
Wipe the soiled area clean with the dampened (not saturated) cloth taking care not
to soak the leather.
NOTE: During the application of a cleaning agent with a cloth, rotate the cloth
frequently so that a clean section is presented to the material being cleaned.
Rinse cleaned surface with distilled water at room temperature.
Dry the cleaned leather area with a clean towel.
Allow leather surface to dry thoroughly at room temperature
(2) Cleaning Heavy Soil or Grease on Leather Surfaces
@
(b)
Apply a small amount of undiluted cleaner (Ref, Table 702A) to a clean white cotton
cloth
Gently rub the cleaner into the soiled leather surface until its clean.
NOTE: During the application of a cleaning agent with a cloth, rotate the cloth
frequently 50 that a clean section is presented to the material being cleaned
(3) Cleaning Ink Stains on Leather Surfaces
CAUTION: TO AVOID POSSIBLE DAMAGE TO THE LEATHER, TEST THE
(a)
SURFACE TO BE CLEANED BY FIRST APPLYING THE CLEANING
AGENT TO A SMALL OBSCURE AREA OF THE MATERIAL. DO NOT
USE ON NATURAL SUEDE.
Apply a small amount of undiluted inkAway cleaner (Ref. Table 702A) directly to the
stained area, The ink should visibly begin to lift away from leather.
NOTE: For vertical surfaces, apply InkAway to a paper towel first. Lay wet paper
towel on top of stained area
[rer 25-26-89 S58MAINTENANCE.
WEBER AIRCRAFT LP MANUAL
oe oe
(b) Use a small, soft bristle brush or a soft edged trowel and lightly massage the
InkAway cleaner into the stained leather surface.
(©) Dab the stained area with a clean cloth as ink lifts away from the leather.
NOTE: Repeat steps as necessary until stain is completely removed
(d) Thoroughly rinse cleaned surface with distilled water at room temperature,
(e) Allow leather surface to dry thoroughly at room temperature.
(4) Cleaning Chewing Gum from Leather Surfaces.
CAUTION: TO AVOID POSSIBLE DAMAGE TO THE LEATHER, TEST THE
SURFACE TO BE CLEANED BY FIRST APPLYING THE CLEANING
AGENT TO A SMALL OBSCURE AREA OF THE MATERIAL. PROTECT
CARPETED OR PLASTIC SURFACES FROM SPILLS.
(2) Spray a small amount of Avianor Gum Remover (Ref. Table 702A) on a clean
white cotton cloth.
() Gently rub the affected area with the cleaning cloth until dried chewing gum softens
and comes away from leather.
NOTE: Repeat steps as necessary using a clean section of the cloth until all gum
has been removed.
(c) Clean and rinse the affected area with the Leather Cleaning Solution (Ref. step
(8)(1) for procedure),
(5) Leather Conditioning
NOTE: To help protect and maintain leather, perform conditioning once a month
(a) Spray o squirt Vintage Leather Cleaner (Ref. Table 702A) on a soft white cotton
cloth:
CAUTION: TO AVOID POSSIBLE DAMAGE TO THE LEATHER, TEST THE
SURFACE TO BE CLEANED BY FIRST APPLYING THE CLEANING
AGENT TO A SMALL OBSCURE AREA OF THE MATERIAL. DO NOT
SPRAY DIRECTLY ON LEATHER. DO NOT USE ON EMBROIDERED.
OR HOT SURFACES.
() Gently wipe the surface clean
NOTE: Do not apply excessive pressure,
(©) Allow conditioned surface to air dry and cure for 15 minutes at room temperature,
[Peer 25-26-89 EEMAINTENANCE.
WEBER AIRCRAFT LP MANUAL
besa 856381
TABLE 702A
Cleaning Supplies Product Source =
Avianor Aircraft Interior Cleaner Avianor Inc. and Mirabel Aero Services
PIN D-2B Quebec, Canada
(V12672) Vendor Code
InkAway Avianor Inc, and Mirabel Aero Services
PIN 91411 Quebec, Canada
(VL2672) Vendor Code
Avianor Gum Remover | Avianor Inc. and Mirabel Aero Services
PIN GA4OO | Quebec, Canada
(VL2672) Vendor Code
CRC Vintage Leather Cleaner Avianor Inc. and Mirabel Aero Services
PIN 74145 Quebec, Canada
(VL2672) Vendor Code
Soft Bristle Cleaning Brush Commercially Available
Distilled Water Commercially Available
Cotton Cloth Commercially Available
[Prey] 25-26-89MAINTENANCE,
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oe 856381
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVIY
25-26-89 “Sav isceMAINTENANCE
WEBER AIRCRAFT LP MANUAL,
856381
ZODIAC
3. Painting Procedures:
‘A. General Instructions
(1) Keep work areas clear and reasonably free of dust and severe temperature changes that
adversely affect the application and cure of the coatings,
(2) Allfilms shall be smooth, reasonably free of lint and free of imperfections such as over-
spray, runs, sags, blisters and orange peel. If the film is decorative it shall also provide
the desired hiding or color match.
(8) Use a soft natural-bristied brush. Use round or oval brush for rivets, bolts and rough
irregular surfaces. Use lat brushes, maximum five inches wide, for large flat or plain
areas.
(4) Wipers, cheesecloth, gauze, new or laundered rags, or other absorbent materials will not
be contaminated with silicone grease, silicone oil, or metal chips and shavings.
B. Hazards and Safety
(1) All required safety guidelines and instructions will be followed. All protective devices,
equipment, and personel protection will be used
(2) Many of the solvents and paint materials are flammable and toxic. Consult with the
appropriate fire, industrial hygiene and safety organizations on facilities, equipment,
ventilation and safety procedures.
(3) Dispose of solvents and paint saturated rags in appropriate containers,
(4) Avoid prolonged or repeated breathing of vapors and contact of solvents with skin,
(5) Take the necessary precautions to protect personnel and all items adjacent to paint area
from paint over-spray, fumes and dust.
©. Pre-Application Procedures:
(1) Surface Abrading
(@) All surfaces should be lightly abraded with appropriate grade of aluminum oxide
abrasive paper.
(2) Masking
(a) Mask or protectively cover all areas not to be coated. Cover floor, seats, dividers,
etc. as required.
(b) Use a masking product that does not cause damage to the painted or finished
surfaces.
NOTE: Do not use a masking product having silicone adhesives.
[rem 25-26-89 FASETRSMAINTENANCE
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‘856381
ZODIAC
(3) Cleaning
(a) All surfaces, unpainted or painted, shall be clean and dry at the time of painting,
The surface when examined shall be free from dust, dir, grease, rust, corrosion,
loose paint, fingerprints or other contamination,
(b) Clean sanding by-products by wiping the surface with a clean cloth or blow dust off
with clean air.
(©) Use a tack-rag on the surface immediately prior to painting. Using a tack-rag is a
method of cleaning by wiping the surface very lightly to remove loose dirt, dust or
lint. Using a tack-rag is not a scrubbing or washing operation,
1 Prepare a tack-rag by moistening a clean cloth with an appropriate solvent.
2 Wipe the surface very lightly. Change to a clean tack-rag as soon as soil is
noticed on the cloth
No visible residue or solvent should remain on the surface.
Paint the surface immediately.
D. Paint Application Procedures
WARNING: ALL REQUIRED PERSONAL PROTECTION, INCLUDING RESPIRATORS,
WILL BE WORN DURING PAINTING OPERATIONS.
(1) Procedures
(a) See Table 703 for paint requirements.
() Apply the paint in short light strokes at first, holding the brush at an angle of
approximately 45° to the surface. Paint in one general direction,
(c)_ Work paint into irregular surfaces.
(@) Further spread the paint evenly by using long, rapid, light strokes. Allow only the
tip of the brush to drag lightly to prevent brush marks, runs or sags.
(e) Cure all coatings sufficiently beyond the tender stage before handling or inspection.
(2) Clean up
(@) Clean brush immediately upon completion of job and at the end of each day.
(&) Do not allow the brush to rest on its bristles.
(©) Remove all masking.
(d) Dispose of solvent and paint saturated rags in appropriate containers.
a | ea) aeMAINTENANCE:
WEBER AIRCRAFT LP MANUAL,
856475
PAINT REQUIREMENTS - TABLE 703
Part Number —| scription Material Color
57089-401_| Paintall visible surfaces of Oioman | Polyurethane Enamel | PMS423C
857089-402 | Bonded Alexi FST Paint System | (Medium Gray)
857089-403 | Assembly not covered by decorate | 346-55-A706-7 |
| es7089-404 | materal (Mankiewicz Coatings)
857080-405 |
857089-407 |
857089-409 |
asvoseatt _ |
@57089-011 | Paintall surfaces of Ottoman Top |
857089-012 _| Deco Rail |
857090-401 | Paintall visible surfaces of Onoman
857090402 _| Stowage Bonded Assembly not |
857090-403 | covered by decorative material |
| 857090-404 |
'857090-009 Paint interior surface of Ottoman |
| 857090-010__| Stowage Door Panel - |
857091-401 Paint all visible surfaces of Aisle |
857091-402 _| Armrest Bonded Assembly not |
857091-403 covered by decorative material. |
| e57091-404 |
5709-015 | Paint interior surface of Aisle Arinrest
857091-016 _| Stowage Door Panel
@57091-017 | Paint interior surlace of Asle Arrest
857091-018__| Lifevest Door Panel
857092-401 | Paint other visible surfaces of Side
857092402 | Panel Bonded Assy not covered by
857082-403 | decorative material "| 7
857092-404 Paint inside surfaces of retractable
257092-405 | table housing Polyurethane Enamel -
857092-407 Alexit FST Paint System | PMS425C_
857092-409 346-65-A707-7 (Dark Gray)
['856195-235 | Paintail surfaces 1 Rubstrip not | (Mankiewicz Coatings)
| manufactured in corect solr canng®) |
357000-003 | Paint al surfaces of Side Panel Deco _| Polyurethane Enamel | PMS@Z1C
857092-004 _| Panel Assembly | Alexit FST Paint System | (Light Gray)
346-65-734E-7-7,
(Mankiewicz Coatings)
“PLUS-
Polyurethane Ciearcoat | Clear
404-15
(Mankiewicz Coatings) |
857110-001 No Finish Required T
857110-011 _ - :
{57110-0713 | Paint al surfaces of Top Center Polyurethane Enamel- | PNS@230
Closeout Alexi FST Paint System | (Medium Gray)
246-65-A706-7
(Mankiewicz Coatings)
@57110-001 | Paint all surfaces of Upper Double
Pod Trim Retainer
[eer 25-26-89 TESSWEBER AIRCRAFT LP
MAINTENANCE
‘MANUAL
856475
PAINT REQUIREMENTS - TABLE 703 (continued)
Stowage Light Switch
Part Number Description Material Color
357110-023 Paint all surfaces of Center Closeout | Polyurethane Enamel-_| PMS423C
| Tee Extrusion Alexit FST Paint System | (Medium Gray)
346-65-A706-7
(Mankiewicz Coatings, _
857092-007 Paint all surfaces of Eye Glass Pocket | Polyurethane Enamel- | PMS423C
857092-008 Tray. Alexit FST Paint System | (Medium Gray)
| 346-65-4706-7
(Mankiewicz Coatings)
-PLUS-
| Prior to topcoat, paint laminate two | FX-100 Intumescent | Clear
| cross-coats 5 mils thick minimum Paint (Flame Seal, Inc.)
'856194-197 Paint all surfaces of Stabilizer Strap | Polyurethane Enamel _| PMS425C
856194-198 ‘Alexit FST Paint (Dark Gray)
‘System346-65-A707-7
- Mankiewicz Coatings)
856194-317 | No Paint Requirement
856194.407
856194-408
856195-055 |
856195-056 _
856195-069 Paint all surfaces of Side Panel Polyurethane Enamel | PMS425C
spacer Alexit FST Paint (Dark Gray)
System346-65-A707-7
Z (Mankiewicz Coatings) _
'856195-107 | Polyurethane Enamel -_| PMS423C
Alexit FST Paint System | (Medium Gray)
| 346-65-A706-7
I __| (Mankiewicz Coatings)
| 57089-0041 No Paint Requirement | I
'857089-023, Paint all surfaces of Ottoman Front | Polyurethane Enamel- | PMS423C
857089-024 Gril Trim Alexit FST Paint System | (Medium Gray)
346-65-A706-7 |
. (Mankiewicz Coatings)
57089-0198 Paint all surfaces of Ottoman Swivel
857089-020 Panel Bracket | | _
857090-025 Paint all surfaces of Ottoman Polyurethane Enamel=_| PMS425C
| 857090-026 Stowage Door Stop Alexit FST Paint (Dark Gray)
System346-65-A707-7
(Mankiewicz Coatings)
'857090-023 No Paint Requirement
857090-024
57090-0209 | _
'857090-031 Paint all outer surfaces of Ottoman | Polyurethane Enamel | PMS425C
857090-032 ‘Stowage Door Trim Atexit FST Paint (Dark Gray)
857090-033, System346-65-A707-7
| s (Mankiewicz Coatings)
857090-015 Paint ail surfaces of Ottoman Polyurethane Enamel - | PMS423C
Alexit FST Paint System | (Medium Gray)
346-65-A706-7 |
(Mankiewicz Coatings)
EFFECTIVITY.
PAGE 706
JAN 13/08
25-26-89MAINTENANCE.
WEBER AIRCRAFT LP. ‘MANUAL
956475
Xo
PAINT REQUIREMENTS - TABLE 703 (continued)
Part Number Description Material “Color
357090-017 | No Pain’ Requirement ]
857090-018
857090-09 | Paintall surfaces of Ottoman Polyurethane Enamel- | PMS4236
| 857090021 _| Stowage Retainer Bracket and Zee _| Alexit FST Paint System | (Medium Gray)
857091-011 | Paint all surfaces of Armrest Splice) 346-65-A706-7
| 867091-012 __| Panel Assy (Mankiewicz Coatings)
857091-019 | Paint al surfaces of Armrest Gioseaut |
Panel _ |
857091-021 | Paint all surfaces of Armrest Life
Preserver Closeout
'857091-022 | No Paint Requirement |
857091-023 | Paint al surfaces of Bezel Assy Polyurethane Enamel | PMS425C
Alexit FST Paint | (Dark Gray)
System346-65-A707-7
- (Mankiewicz Coatings)
57091-0925 | No Paint Requirement
857091-027 | Paint all surfaces of Armrest Polyurethane Enamel- | PMS423C
Cover Plate Alexit FST Paint System | (Medium Gray)
346.65-A706-7
Mankiewicz Coatings)
57091-0381 | Paintall Surfaces of Ammrest Doar} Polyurethane Enamel - | PMS425C
857091-032 | Trim Alexit FST Paint (Dark Gray)
857091-033, System346-65-A707-7 |
857091-035 | (Mankiewicz Coatings) |
857091-037 |
857091-038
857091-039
| 857091-040
857091-043 | No Paint Requirement
'857091-045, 7 : -
'857091-047 | Paint all surfaces of Armrest | Polyurethane Enamel | PMS4z5C
TTL In-Use Light Beze! Alexit FST Paint (Dark Gray)
System346-65-A707-7
7 (Mankiewicz Coatings)
857091-048____| Paint all surfaces of Armrest Retainer | Polyurethane Enamel- | PMS423C
857091-051 | Paint all surfaces of Armrest Alexit FST Paint System | (Medium Gray)
857091-052 __| Extrusion Trim —_ 346-65-A706-7
857091-053 | Paint all surfaces of Armrest Panel | (Mankiewicz Coatings)
857091-054 | Trim.
857092-019 | No Paint Requirement |
857092-021 a
'857093-015 | Paintall surfaces of RIU Bezel Assy | Polyurethane Enamel— | PMS425C
857093-016 | Alexit FST Paint (Dark Gray)
'857093-019 | Paintall surfaces of RJU Cover System346-65-A707-7
857093-020_ | _ _ (Mankiowicz Coatings)
857093-027 | Paintall surfaces of RJU Trim Panel
Ass |
357093-028 | No Paint Requirement I
[Re 25-26-89 ES:MAINTENANCE
WEBER AIRCRAFT LP MANUAL,
856475
ZODIAC,
PAINT REQUIREMENTS - TABLE 703 (continued)
[Part Number Description Material [——totor
57093-0381 | Paint al surfaces of Reading Light | Polyurethane Enamel | PMS425C
- Mounting Plate Alexit FST Paint | (Dark Gray)
57083-0383] Paint all surfaces of Reading Light | System346-65-A707-7_|
Cover - (Mankiewicz Coatings)
857114017 | Paint all surfacés of Closeout Gril
857114013
857114015
| 857114.017
857114.019,
857114-131 No Paint Requirement
857114-133
857114-139
| 957114-141
857114-025
857114-026
857114-027
8571 14-028
8571 14.029,
8571 14-030 }
| 57114-0381
| 857114-032
8571 14-033,
857114-034
857114-035
857114-036
887114-037
857114-038
857114-039
| 857114040
857114-041
857114-042
| 957114-043
8571 14-045 |
8571 14-047
857114049 |
857114-051
857114-053
857114-055 |
857114-057
867114-059
| 857114-061
8571 14-063,
8571 14-065
8571 14-066 |
8571 14.067
8571 14-068
8571 14-069,
857114-070
857114.071
867114.072 |
EFRECTIURY
25-26-89 — iiviseeEo
MAINTENANCE
MANUAL,
856475
PAINT REQUIREMENTS - TABLE 703 (continued)
Part Number | _ Description i Color
857114-098 No Paint Requirement
857114-100
857114-101
857114-102 _
857114-073, Paint all surfaces of Panel Stiffener | Polyurethane Enamel— | PMS425C
| 857114.074 Angle ‘Alexit FST Paint System | (Dark Gray)
857114-07 Paint all surfaces of Mounting Angle | 346-86-A707-7
L | 2 | (Mankiewicz Coatings)
57114-0798 No Paint Requirement
857114-081 |
| 857114-083
857114-085,
857114-087
857114.091
| 857114-103, _
57114-111 Paint all surfaces of Seal Retainer | Polyurethane Enamel— | PMS425C
Ass) Alexit FST Paint System | (Dark Gray)
BS7114413 Paintall surfaces of Support Panel | 346-65-A707-7 |
857114-114 Assy (Menkiewicz Coatings) |
a57ii4115 | |
857114116 _ 2
'857114-001 No Paint Requirement
| 957114-002
857114-003,
857114-004 |
857114-005
857114-008
857114-007
857114-008 |
857114009
857114-010 _ _
857114-089 Paint all surfaces of Closeout quarter- | Polyurethane Enamel | PMS425C
857114-090 | turn Angle Assy ‘Alexit FST Paint System | (Dark Gray)
857114-095, 346-65-A707-7 |
Paint all visible portions of Quarter- | (Mankiewicz Coatings)
| Tum Fasteners
857083-017 Paint all surfaces of Access Panel | Polyurethane Enamel- | PMS425C
857093-018 Assy Alexit FST Paint System | (Dark Gray)
346-65-A707-7
(Mankiewicz Coatings)
-PLUS-
Prior to topcoat, paint laminate two | FX-100 Intumescent | Clear
I | cross-coats 5 mils thick minimum Paint (Flame Seal, Inc.)
‘857093-041 Paint all surfaces of Access Cover |
| 957093-042 Panel
Prior to topcoat, paint laminate two
cross-coats § mils thick minimum
EFFECTIVITY: PAGE 709
25-26-89 = sanisiosMAINTENANCE
WEBER AIRCRAFT LP MANUAL,