C4.4 / C6.
6 Service tools
Tool Description Commentary Perkins Tool Number CAT Tool Number
Basic list
Engine Timing Pin (4 CYL) Locks crankshaft at TC (3054C 3054E C4.4) 230-6283
Engine Timing Pin (6 CYL) Locks crankshaft at TC (C6.6) 27610286 136-4632
Adaptor - Engine Timing Pin (6 CYL) Adapts thread of timing pin to Cylinder block tapping 27610287 268-1966
Fuel Injector Removal Tool Pry Bar 27610288 268-1968
To allow easy and safe turning of the engine mounts to
Engine Barring Tool 21825576 9U-6198
Front Pulley
Camsahft Gear Locating Pin Positions camshaft gear 27610212 230-6284
Allows precise torque to be applied to nut ensuring seal
Injector Pipe Nut Tool 27610294 276-1216
integrity
Timing Case Alignment Tool Used to align timing case on front of engine block 27610216 319-6486
Electronic Injector Connector installation tool Torque wrench 27610296 247-5377
Socket for front pulley fixings Torx E18 27610299 227-4393
Communication Adaptor II group ET connection (Replaces 171-4400) 27610164 275-5120
Fuel Leak off Tool For checking injector leak off 300-4988
Air in Fuel Test Kit Tests low pressure system for air leaks 301-1501
Extended Torx Socket For Injector removal 298-5564
Fuel pump timing tool assembly For checking timing of FIP on or off engine 27610302 278-2639
Cap and Plug kit Used to plug openings on manifold and injectors 278-4138
Other Service Tools
Mounts to alternative starter pocket in SAE2 Flywheel
Engine Barring Tool Gear 27610289 5P-7305
housing
Mounts to alternative starter pocket in SAE2 Flywheel
Engine Barring Tool Housing 27610291 5P-7306
housing
Front Oilseal Installation Tool Group Stud 21825577 9U6206
Front Oilseal Installation Tool Group Plate 21825578 9U6207
Front Oilseal Installation Tool Group Anchor Plate 27610292 276-1207
Front Oilseal Installation Tool Group Installer 27610284 276-1209
Front Oilseal Installation Tool Group Sleeve 21825579 9U6209
Removes front oil seal without damaging crankshaft nose or
Front Oilseal Removal Tool 27610301 278-2636
timing case recess
Contains sufficient componentry to repair pins, wires,
Wiring Repair Kit U5MK8194 274-5816
connector seals and connector bodies etc.(DUETSCH)
Wiring Repair Kit As above (AMPY) U5MK1110 276-2900
Crimps all current connection pins used on
Crimp Tool CH11155 1U-5804
Caterpillar/Perkins engines
Valve Spring Compressor Adaptor Used with 21825739 27610235 268-1969
Valve spring compressor head Used with 21825739 27610295 276-1221
Compression tester adaptor Fits glow plug position 27610297 268-1971
Angled feeler gauges Valve lash adjustment (0.25 & 0.35mm)
1U-5718
Cylinder evacuation tool To remove diesel from cylinder after removal of unit injector
169-7372
Angle Gauge Cylinder Head Setscrews 21825607 8T-3052
Gauge for piston height and valve depth Used with 21825617 21825496 8T-0455
Dial Gauge Used with 21825496 21825617
Adapter Transfer Pump 304-3107
Valve Spring Compressor Lever 21825739 9U-6193
Real Seal alignment C3.3/4.4 Needed to correctly align rear crankshaft seal FT2806
C4.2 / C6.4 Service tools
Fuel Leak off Tool For checking injector leak off 334-3221
Other 3000 Service tools
Tool Description CAT Tool Number
Cam locking pin 3054 230-6284
Front Rear seal installer for 3034, 3044 198-9113
Max fuel reference tool for 3034 158-8665
Dial Indicator Extension for 3044 Fuel Pump timing 192-3331
Dial Indicator for 3044 Fuel Pump timing 6V-3075
Real Seal alignment 3054 FT2806
Fuel Pump Timing Pin Bosch 150-3992
Fuel Pump Timing Pin Lucas Stanadyne 150-3993
Front Seal Installer 3054 9U-6210
Front case alingment tool 3054C 3054E C4.4 C6.6 319-6486
Pin for Crank 3054C 3054E C4.4 230-6283
Pin for Camshaft 3054C 3054E C4.4 C6.6 230-6284
Engine Turning Tool 9U-6198
Timing tool 3056E 226-2270
A4-E2 ECM connector
C6.6 Valve Lash
6 cyl Vista D Pump timing location
of wide tooth when engine is pin timed
Front of Engine Rear of Engine
Direction of Rotation
Wide Tooth
Recess in top of
Sensor opening
Inner edge of Sensor
opening used to reference
Leading edge of wide tooth
aligned with edge of sensor
opening.
4 cyl Vista D Pump timing location
of wide tooth when engine is pin timed
Front of Engine Rear of Engine
Wide Tooth Direction of Rotation
1
1/3 to ½ of space
2
Recess in top of
Sensor opening
Inner edge of Sensor
opening used to reference
Align with wide tooth 2 full teeth + 1/3 to half of the
next space with edge of sensor opening
Note! Before tightening pump bolts, rotate pump clockwise & then counter clockwise then split the difference
and lock pump down at the point half way between the range of movement.
