Suspended work Platform

OPERATION AND
MAINTENANCE MANUAL

AXH1111/UK

Via E. Majorana, 2-4

42027 Montecchio Emilia (RE) ITALY
 EVERY ACCESSORY COMES WITH A COPY OF THE MANUAL

THESE MANUALS ARE WRITTEN BY THE RESPECTIVE SUPPLIERS OR THEY ARE REPRODUCED
IN FULL AND EXACTLY BY DIECI FOLLOWING SPECIFIC AUTHORISATION OF THE SUPPLIERS:
THEY MAY BE FURTHER COMPLETED WITH OTHER SPECIFICATIONS WRITTEN BY DIECI.

Original title:
Use and Maintenance instructions ACCESSORY - Platform
Dieci-112008
MTKeR

IMPORTANT INFORMATION:
The whole documentation supplied is integral and essential part of the product and shall be kept in an easily accessible place
for all users, who shall read everything written in such documents very carefully before starting to use the equipment.

It is forbidden to use the machine or its accessories improperly or unreasonably, just like it is forbidden to make modifications
that may alter the structure or operating performance.

Dieci S.r.l. is not liable for damages caused

through the use of non-original spare parts

1 Dieci 2 Dieci 3 Uff.Tecnico 4 Devid 5 MTKeR 6 Nexo 7 Digigraph 9 11/2008 10 AXH1111/UK- Rev C
UFF. ASSISTENZA E RICAMBI
Tel. ++ 39 0522-869611 - FAX ++ 39 0522-869744

DEPARTAMENTO DE ASISTENCIA Y REPUESTOS

Tel. ++ 39 0522-869611 - FAX ++ 39 0522-869744
www.dieci.com
VIA E. MAJORANA, 2-4 BUREAU ASSISTANCE ET PIEDES DE RECHANGE
42027 - MONTECCHIO E. (RE) - ITALY Tel. ++ 39 0522-869611 - FAX ++ 39 0522-869744
TEL. ++39 0522-869611
FAX ++39 0522-869744 ASSISTANCE AND SPARE PARTS
e-mail:[email protected] Tel. ++ 39 0522-869611 - FAX ++ 39 0522-869744

IT IS FORBIDDEN TO REPRODUCE THE CON-

TENTS OF THIS MANUAL, NEITHER PARTIAL-
Cod.AXH1111/UK
LY NOR TOTALLY: Dieci S.r.l. SAFEGUARDS
THESE RIGHTS ACCORDING TO LAW.

ATTENTION: ALWAYS KEEP A COPY OF THIS MANUAL ON THE MACHINE AT THE OPERATOR’S DISPOSAL
1
 ACCESSOIRES - Platform

PAGE INTENTIONALLY LEFT BLANK

2
INDEX

INTRODUCTION
GENERAL ................................................................................................................................................................... 4
GUARANTEES ............................................................................................................................................................ 4
SCRAPPING AND DISPOSAL OF MATERIALS ......................................................................................................... 4
THE PURPOSE OF THIS MANUAL............................................................................................................................ 5
INFORMATION FOR PERSONNEL ............................................................................................................................ 5
HOW TO USE THIS MANUAL .................................................................................................................................... 5
SYMBOLS ................................................................................................................................................................... 5
TECHNICAL DETAILS AND DATA .............................................................................................................................. 8
ACCESSORY IDENTIFICATION ................................................................................................................................. 8
DECLARATION OF CONFORMITY ............................................................................................................................ 9
WORKING IN SAFETY ............................................................................................................................................. 10
SAFETY DEVICES .................................................................................................................................................... 16
EQUIPMENT ASSEMBLY ......................................................................................................................................... 18
EQUIPMENT DISASSEMBLY ................................................................................................................................... 19
MANUAL BASKET EXTENSION ............................................................................................................................... 20
EQUIPMENT CONNECTIONS ................................................................................................................................. 22
PRELIMINARY POSITIONING AND OPERATIONS ................................................................................................. 23
NOTES FOR TRILATERAL EXTENDABLE BASKETS ............................................................................................. 25
USE OF BASKET AS A CONTAINER ....................................................................................................................... 25
USE OF PASSENGER BASKET ............................................................................................................................... 26
BASKET BOOM CONTROLS (MACHINE WITH PROPORTIONAL DISTRIBUTOR) .............................................. 27
BASKET BOOM CONTROLS (MACHINE WITH ON/OFF DISTRIBUTOR) ............................................................. 28
BASKET BOOM CONTROLS (ALUMINIUM BASKET)............................................................................................. 29
REMOTE CONTROL MACHINE CONTROLS .......................................................................................................... 30
BASKET EMERGENCY ............................................................................................................................................ 32
STANDARD DISTRIBUTOR ...................................................................................................................................... 33
DANFOSS PROPORTIONAL ELECTRICAL-HYDRAULIC DISTRIBUTOR ............................................................. 33
EMERGENCY PUSHBUTTON FOR TELESCOPIC ELEVATOR .............................................................................. 33
PERKINS PEGASUS MOTOR ET BASKET EMERGENCY PERKINS.................................................................... 34
PERKINS PEGASUS ET BASKET EMERGENCY 35.16........................................................................................ 35
PERSON LIFTING PLATFORM MAINTENANCE ..................................................................................................... 36
HANDLING ................................................................................................................................................................ 37
OVERHEAD BUMPERS (OPTIONAL) ...................................................................................................................... 38

ELECTRICAL SYSTEM
ELECTRICAL SYSTEM ACCESSORY ..................................................................................................................... 41

HYDRAULIC SYSTEM
HYDRAULIC SYSTEM ACCESSORY....................................................................................................................... 51

BULK AND DIMENSIONS

ACCESSORY BULK AND DIMENSIONS ................................................................................................................. 63

CAPACITY DIAGRAMS
CAPACITY DIAGRAMS. ............................................................................................................................................ 75

3
 ACCESSOIRES - Platform

IINTRODUCTION

GENERAL INFORMATION

Carefully read all the instructions before operating the device, and ensure that instructions are strictly followed.

Keep this manual in a place that is known and accessible to all personnel and operators; if the manual is damaged or lost con-
tact DIECI Technical Service, giving the identification number printed on the first page of the cover.

Never exceed the device’s nominal load capacity.

Do not place the device on transport equipment with insufficient load capacity.

DIECI accessories are manufactured according to CE Directives in force at the time of marketing.

To avoid accidents and ensure maximum performance, the device must not be modified of altered in any way that is not ap-
proved by DIECI, and it must not be used in conditions or for purposes which are not specifically described in this manual.

All information, illustrations and specifications in this manual relate to the product at the moment of publication.

The Manufacturing Company reserves the right to make changes, without advanced notice, to their accessories for technical
and commercial reasons.

This manual supplies information relating exclusively to the Platform Mod: fixed, ROTATING fixed, extendable, ROTATING extendable.

For the correct use of components and controls of the DIECI machine referred to in the following pages, consult the relative IN-
STRUCTION MANUAL.

No part of this manual may be reproduced, copied or distributed by whatever means, without written authorization from DIECI.

Some equipment is supplied together with a manufacturer user and maintenance manual. The manufacturer manual is an inte-
gral part of the DIECI manual and must always be stored in the cab and easily accessible to users.

WARRANTY

- DIECI s.r.l. guarantees its products for 12 months from the date of delivery to the User Client, but no more than 18 months
from that date of dispatch from the manufacturing plant (sale to Dealers or Retailers).

For warranty details, read the conditions shown in the “Use and Maintenance” manual of the machine to which the accessory is mounted.

Every modification made to the machine requires verification that it conforms to “CE”
machine directives 98/37. This procedure is also valid for repairs with non-original spare parts.

DEMOLITION AND DISPOSAL OF MATERIALS

IMPORTANT:
The demolition of the equipment, and the disposal of special, toxic and harmful materials, MUST
COMPLY IN FULL with the laws in force in the country where the materials are to be disposed of.

4
THE PURPOSE OF THIS MANUAL

This manual provides the user with all necessary instructions for proper use and assembly of the PLATFORM on DIECI telesco-
pic lift operating machines.

INFORMATION FOR PERSONNEL

Employers MUST provide personnel with information regarding the following subjects inherent to safe machine use:
- Risk of injury.
- Pre-set operator safety devices.
- General accident prevention rules or those provided for by International directives and legislation in the Country of machine use.
The operator must be familiar with all machine characteristics and must have thoroughly read this manual before operation.
Any unauthorised modification or replacement to or on the machine will relieve DIECI from all responsibility for any consequent
damage or injury which might derive from such modification.
For your safety and the safety of others, do not modify the structure or adjust various components of the machine (hydraulic
pressure, limiter calibration, assembly of supplementary equipment, etc.). This same holds true for any deactivation or modifica-
tion of safety systems. In this case, the manufacturer shall be relieved from all responsibility.
DIECI cannot foresee every possible circumstance involving a potential risk during machine operation or maintenance, therefore safety
messages indicated in the manual and on the machine do not include all possible safety precautions. If carrying out any operations or pro-
cedures which are not explicitly recommended or allowed for in this manual, take all possible safety precautions to avoid potential risks.

HOW TO USE THIS MANUAL

Consultation of this manual is facilitated by an index on the first page which allows for immediate locating of the topic of interest.
Chapters are organised with a hierarchical structure to facilitate the research of desired information.

SYMBOLS

ATTENTION and WARNING

- ATTENTION:
When warnings are intended to prevent potential damage to the machine which can also involve operator safety or the
safety of other directly involved persons.

- WARNING:
Absolutely prohibits certain actions or things which are hazards to personnel.
NOTE:
the left and right sides of the machine as referred to in this manual are to be considered looking at the truck from the back to-
wards the front, or from the position of the operator in the driver's seat.
The above-indicated words are always accompanied by symbols warning of possible risks.
Carefully read descriptions.

TERMINOLOGY
Qualified personnel: persons who have been authorised by the safety officer for DIECI machine and equipment use as they are
able to recognise and avoid hazardous situations thanks to work, training, experience, education and knowledge of relative norms.

5
 ACCESSOIRES - Platform

OPERATORS MUST CAREFULLY READ THIS MANUAL TO THOROU-

GHLY UNDERSTAND MACHINE FUNCTION AND PREPARE FOR USE
BEFORE USING THE PLATFORM FOR THE FIRST TIME.

ANY USE OF THE PLATFORM DIFFERENT FROM THAT DESCRIBED IN

THIS MANUAL IS STRICTLY PROHIBITED AND SHALL RELIEVE DIECI
FROM ANY RESPONSIBILITY FOR ANY DAMAGE CAUSED TO PER-
SONS, PROPERTY OR ANIMALS.

READ AND UNDERSTAND THE MACHINE MANUAL BEFORE READING

THE PLATFORM MANUAL

DO NOT MODIFY THE STRUCTURE OR ADJUST ANY SAFETY COMPO-

NENTS ON THE PLATFORM.

CAREFULLY RESPECT MOUNTED PLATFORM DIAGRAMS DURING

MACHINE USE. VERIFY THE PRESENCE OF ANY PLATFORM CAPACI-
TY AND USER AND MAINTENANCE DIAGRAMS IN THE CAB NOTEBO-
OK BEFORE BEGINNING MACHINE OPERATIONS.

OPERATING WITHOUT THE POSSESSION OF CAPACITY DIAGRAMS FOR

THE PLATFORM TO BE UTILISED IS STRICTLY PROHIBITED.

6
ONLY MANUFACTURER APPROVED AND "CE" CERTIFIED PLATFORMS
CAN BE UTILISED ON DIECI MACHINES. THE MANUFACTURER SHALL
NOT BE LIABLE FOR ANY MODIFICATIONS OR PLATFORM USE WITHOUT
THEIR KNOWLEDGE.

AS SEEN IN THE DIAGRAMS, ALL PLATFORMS MUST BE UTILISED IN

A HORIZONTAL POSITION.

ENSURE MACHINE COMPATIBILITY AND SAFETY SYSTEM CALIBRATION

ON UTILISED ACCESSORIES BEFORE ANY TYPE OF PLATFORM
COMMISSIONING.

NEVER EXCEED PLATFORM CAPACITY WHENEVER THE PLATFORM

HAS A LOWER YIELD THAN THE MACHINE CAPACITY.

SOME EQUIPMENT IS SUPPLIED TOGETHER WITH A MANUFACTURER

USER AND MAINTENANCE MANUAL. THE MANUFACTURER MANUAL
IS AN INTEGRAL PART OF THE DIECI MANUAL AND MUST ALWAYS BE
STORED IN THE CAB AND EASILY ACCESSIBLE TO USERS.
ALWAYS FASTEN SEAT BELTS AND CLOSE YOURSELF IN BY MEANS OF
THE SUPPLIED HOOK BEFORE BEGINNING PLATFORM OPERATIONS.

7
 ACCESSOIRES - Platform

DETAILS AND TECHNICAL DATA

PASSENGER BASKET – ALUMINIUM PASSENGER BASKET

The Platform functions together with the DIECI machine to hold one or more persons plus any accessories, for a total weight
indicated as follows:

EQUIPMENT LOAD-BEARING CAPACITY and WEIGHT:

Front Platform - Aluminium: Load-bearing capacity: 200 Kg Weight: 100 Kg.

Front platform: Load-bearing capacity: 300 Kg Weight: 430 Kg.

Front platform, extendable to 420 cm.: Load-bearing capacity: 300Kg Weight: 580 Kg.

Three-sided platform with 90°+90° rotation: Load-bearing capacity: 300Kg Weight: 600 Kg.

Three-sided platform with 90°+90° rotation: Load-bearing capacity: 1000Kg Weight: 685 Kg.

Three-sided platform, extendable to 420 cm with 90°+90° rot.: Load-bearing capacity: 300Kg Weight: 755 Kg.

Three-sided platform, extendable to 420 cm with 90°+90° rot.: Load-bearing capacity: 800Kg Weight: 970 Kg.

IDENTIFICATION OF ACCESSORIES

MANUFACTURER NAMEPLATE

The nameplate is fitted in the platform (fig.1 Pos.”1"); it be-

ars the essential identification data of the suspended work
cage (in all versions).

- ATTENTION: 1
To ensure prompt and efficient service, you
are recommended always to indicate the serial
number when ordering spare parts or when re-
questing information or technical explanations.
(fig.1)

8
DECLARATION OF CONFORMITY

Below is the copy of the declaration of conformity:

CE DECLARATION OF CONFORMITY FOR MACHINES

Manufacturer : DIECI SRL

Address : Via Landini, 19 – 42027 Montecchio Emilia (RE), Italy

DECLARES THAT THE FOLLOWING MACHINE:

Type : **********
Model : **********
Serial number : **********
Year of manufacture : **********

CONFORMS TO THE ESSENTIAL REQUIREMENTS FORESEEN BY THE FOLLOWING

DIRECTIVES:

Directive 98/37/CE “machine” in that it includes the Attachment IV, and which type has been recognized
as conforming to the second attachment Rev.0 proven by the test CE n. M.0303.****** issued on the date of
**/**/**** by the authorized body:

IL
n.0303 – ICE, European Certification Institute Srl
E
M
Directive 89/336/CEE “electromagnetic compatibility” and successive additions and modifications.
Directive 23/73/CEE “base voltage”
Directive 2000/14/CE “noise”

-S I
EN 292 EN 280

FA C
Furthermore the following corresponding standards have been applied:

The machine is equipped with an anterior hydraulic extendible platform 4200x1200 mm. Load capacity 300
kg. Including 3 people, model BUD6229 serial number****
The said platform has been subjected to voluntary testing according to the stipulations of Attachment V of
the aforementioned Directive, with a declaration of conformity n. 05CM040302 issued by:
0066 – I.C.E.P.I. SRL – Via Emilia 11/A – 29010 PONTENURE (PC).

Montecchio Emilia, **/**/****

DIECI SRL
Via Landini 19
Montecchio Emilia (RE)
Un Administrator
Ennio Manghi

In accordance with Directive 98/37/CE, this conformity certificate may be held by the manufacturer of the machine to which the
equipment will be attached to. A global declaration will be supplied for the complete machine-equipment unit.

9
 ACCESSOIRES - Platform

PROTECTIVE CLOTHING

- Always wear garments that are appropriate for the job

you have to accomplish. Do not wear loose clothing, ties,
chains, belts or other accessories that may become tan-
gled in the control levers or other parts of the machine.
- Do not wear jewellery or metallic accessories that could
cause injury if they become entangled or if the wearer is
subjected to electric current.
- Tie back any long hair protruding from your safety helmet
to ensure it does not become tangled in the machinery.
- The operator must wear suitable protective clothing to
provide adequate accident prevention depending on the
type of work or site.

- DANGER -
Before starting to use the machine, the operator must ask
the safety or site manager about possible risks and the type
of protective clothing to wear.

- CAUTION -
The operator must always have the following:
• Safety helmet;
• Safety shoes;
• Safety goggles or face shield;
• Safety gloves;
• Ear defenders;
• Reflective clothing;
• Waterproof clothing;
• Respirator or respiratory filter;

- There are various types of safety garments of all sizes

available on the market. Always use the most appro-
priate model for the type of application and ensure the
garments fit properly.
- Safety clothing must be considered personal; do not
wear other people's safety clothing.
- Safety clothing must always be complete and in good
condition. A ruined garment no longer guarantees ade-
quate protection. Do not wear garments that are worn;
replace with new garments before you start working.
- Prolonged exposure to loud noise can damage your he-
aring or may cause loss of hearing. Always protect your
hearing by wearing ear defenders or earplugs to protect
yourself from excessive and tiresome noise.
- Do not listen to the radio or music through headphones
to while using the machine. The operator must always
pay the utmost attention.

10
WARNINGS BEFORE USE

- ATTENTION -
Before each use and at the beginning and end of every
working day, verify that the platform and its components
(winches, chains, end stop, etc.) are in good condition,
perfectly functional and do not present any signs of damage.
Clean and block all electrical connections. Verify that no
electrical cables have been loosened, twisted, hardened
or damaged before every work shift. Do not operate the
machine if any electrical cables are damaged, twisted, etc.
- Verify proper hydraulic tube connections, making sure
that equipment functions have not been inverted.
- Verify proper function of pushbutton panel/remote con-
trol and joysticks in the cab.

- ATTENTION -
Check emergency pushbutton, load limiter and area
limiter function before every working cycle. Users must
stop operations and immediately inform the supervisor
whenever it is ascertained that the platform is faulty
(noise, vibration, odour, instrument errors, smoke, oil
leak, etc.) or does not comply with safety norms.

- WARNING:
The operator MUST NOT carry out any repair or adjustment
unless he/she has been trained for said task. He/she must en-
sure perfect machine conditions whenever instructed to do so.

- ATTENTION -
Whenever faults are detected, they must be repaired
as soon as possible, consulting with the
Manufacturer Authorised Repair Shop.

- ATTENTION -
Two safety pins MUST BE INSERTED each time the
platform is utilised to secure it to the tool carrier plate.
- Before use, verify that the platform is not wet, dirty with gre-
ase or oil, that the surfaces are not icy or covered with any
slippery agents. Thoroughly clean the platform whenever
any of the above are found. Danger of slipping and falling.
- DO NOT use the platform in unstable atmospheric condi-
tions (rain, clouds) as it could act as a lightning conductor.

- WARNING -
DO NOT USE MACHINE IF EQUIPMENT
IS NOT IN IDEAL WORKING CONDITION.

- ATTENTION -
FASTEN SEAT BELTS AND CLOSE YOURSELF
IN BY MEANS OF THE SUPPLIED HOOK.

11
 ACCESSOIRES - Platform

WARNINGS FOR PLATFORM USE

- ATTENTION -
THE COPY OF THE PLATFORM USER AND MAINTENAN-
CE MANUAL, AS WITH THAT OF THE MACHINE ITSELF,
MUST ALWAYS BE KEPT ABOARD IN THE CAB IN THE
LANGUAGE OF THE USER.

- ATTENTION -
THE OPERATOR MUST READ AND UNDERSTAND
THE MACHINE MANUAL BEFORE READING
THE PLATFORM MANUAL.

- ATTENTION -
Platforms mounted on the telescopic boom head
can only be utilised when the machine is level,
with a maximum allowed incline of 2°.

- ATTENTION -
The machine onto which the accessory has been mounted
must be blocked and stabilised on level, even ground.

- ATTENTION -
Platforms mounted on the telescopic boom head
can only be utilised on even ground.

- ATTENTION -
Carefully consult capacity-related graphs before
starting any operations.

- ATTENTION -
Some platforms, given their dimensions, can interfere
with tyres or machine parts when the boom is completely
retracted and lowered. It is therefore best in this case to
lift and extract the boom as much as necessary to prevent
interference during movement.

- ATTENTION -
Two safety pins must be inserted when using
the platform to secure it to the tool carrier plate.
Always verify proper hooking of the platform
to the telescopic boom plate before operating.
- Always ensure that the load deposited inside the pla-
tform cannot slip out and fall on the ground. Load loss
or any loss due to the load can cause not only damage
to property and persons but can cause the platform to
oscillate, with resulting risks of operator falls and machi-
ne tipping.
- Always ensure that the load deposited inside the pla-
tform cannot fall or overturn. Load loss or any loss due
to the loss can cause not only damage to property and
persons but can cause the platform to oscillate, with re-
sulting risks of operator falls and machine tipping.

12
 - ATTENTION -
Ensure that the platform locking bar has been lowered
and is free from any constraints before operating. Al-
ways check that seat belts have been fastened properly.

- WARNING -
Increasing platform boom or working height by means
of additional equipment (for example ladders, buckets,
makeshift tools, etc.) is strictly prohibited.

- WARNING -
Any addition increasing the wind load of the platform
(for example advertising signs, etc.) is strictly prohibited.
- Do not exceed machine stability limits.
- Always warn surrounding persons before starting any
manoeuvres.
- Before using the platform, make sure that nobody is in the ma-
chine operating range. Calculate overall machine dimensions.

- WARNING -
Climbing up or coming down from the platform when
it is elevated or in movement is strictly prohibited.

- WARNING -
Platform overloading and transversal stress
are strictly prohibited.

- Do not stop under the platform or near the operating machine.

- If visibility is reduced, make use of an assistant on the
ground to coordinate movements and manoeuvres to be
performed and survey the area to warn any persons who
may enter into the working area. The individual on the
ground must keep at a safe distance from the machine.
- Avoid contact between fixed objects (buildings, etc.) and
moving objects (vehicles, lifting equipment, etc).
- Do not perform ground-controlled manoeuvres while per-
sonnel is on board the platform.

- WARNING -
Exceeding the basket load limit indicated on supplied
machine documentation is strictly prohibited. A higher
weight can cause a machine emergency and basket ma-
noeuvres are cut out.

- WARNING -
Transporting animals aboard the platform
is strictly prohibited.
Using the platform as a launch pad
is strictly prohibited.

13
 ACCESSOIRES - Platform

- ATTENTION -
Verify movements performed by levers and by service
controls before beginning operations.

- ATTENTION -
The gear carrier basket must be used solely
for handling material.

During manoeuvres or drive, pay careful attention to

overall dimensions at machine height. Certain parts
protrude beyond the dimensions of the cab. AVOID any
contact between fixed objects (buildings, etc.) with mo-
ving objects (vehicles, lifting equipment, etc.).

- ATTENTION -
Whenever working near aerial power lines,
verify that the safety distance between
the machine and power lines is sufficient.

Enquire with your local power line agency.

In any case, do not work within a distance of less than 5
metres from power lines. Damp ground may increase the
possible danger area from electric discharges

- ATTENTION -
Working or parking the machine too close to power
lines can cause risk of electrocution or serious injury.
DIECI strongly recommends verifying that safety regulations
applied at the working site comply with current local regula-
tions regarding all types of work performed near power lines.

- Have a ground assistant signal any excessive proximity

of the machine to power lines.
- Do not allow anyone to come near the machine when
operating near power lines. Wear rubbers shoes and
gloves as a precautionary measure. Take care not to
touch the chassis with unprotected body parts.
- To prevent shocks in the event that machine should
collide with a power line, the operator must not leave
the machine until it has been ensured that the electrical
supply has been cut off.
- During momentary stops or at the end of work, lower the
boom and deposit the platform on the ground, signalling
its presence with appropriate signs.
- Protect accessories and the pushbutton panel when the
machine is in a standing phase.
- Equipment must always be disconnected during machi-
ne transport and lifting.

14
- Equipment must be properly anchored to the transport ma-
chine during transport. Always verify proper working condi-
tion of all anchoring (cables, chains, wedges, etc.) and do
not utilise any broken, worn out or twisted anchoring.

- Carefully read the DIECI accessory Safety Norms de-

scribed in the User and Maintenance Manual of the
DIECI machine paired with the accessory itself.

- Any functions and procedures for platform use not de-

scribed in this manual are strictly prohibited.

15
 ACCESSOIRES - Platform

SAFETY DEVICES
1
- Emergency Pushbutton:
located on the pushbutton panel onboard the equipment
(fig.2 Pos."1"), stops the machine engine.

- Load limiter:
blocks boom movements in case of overload, also acti- (fig.2)
vates an acoustic alarm. Once a certain “load cell” (fig.3
Pos."1") has entered into operation, it signals said over-
load by sending an impulse to the “circuit board” (fig.4
Pos."2"), hindering any movement from the pushbutton pa-
nel. To exit from this alarm condition, bring the load inside
the basket back within limits imposed by the manufacturer.

- Area limiter:
a device limiting boom extension on the basis of the an- 1
gle, therefore determining the basket working area (see
capacity diagrams at the end of this manual). The area
limiter is composed of an electronic device connected to
an angle/boom sensor. The basket, which is equipped
with a traditional pushbutton panel or a remote control (fig.3)
support, is equipped with a green warning light which si-
gnals the basket position inside the working area. Once
this area limits have been reached, the warning light se- 2
lectors off and aggravating movements are automatically
inhibited for that position. 1
- The machine can only move when the boom is comple-
tely retracted, lowered and with its electrical outlet pro-
tection inserted in the outlet.

- The tool carrier incline (fork arching) is not active when

the “basket” function is selected on the machine. The
basket must be levelled before selecting the basket fun- (fig.4)
ction on commands. This operation is allowed only if the
basket is at a maximum height of 50cm from the ground
without any persons aboard.

- All jacks are equipped with block and lowering control

valves (fig.5 Pos."1").
1
- In the event of a loss of driving force, the boom can be
extracted and lowered by means of the pump on the rear
side of the machine (fig.6 Pos."1"). Proceed as descri-
bed in the “Basket emergency” paragraph in this manual
to perform this operation.

- ATTENTION - (fig.5)
Verify the efficiency of safety devices befor
any personnel lifting operations.
1

(fig.6)

16
PAGE INTENTIONALLY LEFT BLANK

17
 ACCESSOIRES - Platform

EQUIPMENT ASSEMBLY

Lifting equipment assembly and disassembly on the machine are performed as follows:

1. Rest the accessory on a flat, hard surface to then be able to hook it easily with the telescopic boom tool carrier plate.
2. Position the machine with the boom lowered parallel to the equipment (fig.7).
Move the tool carrier plate closer to the accessory, extracting the telescopic boom (fig.8).
3. Using the arching movement, turn the lower part of the plate toward itself (fig.8).
Bring the upper telescopic elevator plate pin under the equipment locking hooks (fig.8).
4. Slightly lift the boom and recline the tool carrier plate back, bringing the lower side of it frontward until it meets the accessory plate.

(fig.7)

(fig.8)

18
- Secure the accessory to the telescopic boom plate "A"(fig.9), inserting the two pins “B” (fig.9) in their holes, blocking their
ends with pegs “C”(fig.9), then lower lever “D” (fig.9).
- In some DIECI telescopic elevators, accessory blocking to the telescopic boom plate "A" (fig.10) is performed by inserting
a single pin "B" (fig.10) in its hole and locking it to the end by means of a peg "C" (fig.10).

C A
B A
C
D
C

B B

(fig.9) (fig.10)

- ATTENTION:
Verify that the equipment has been properly hooked and that all pins and pegs have been inserted properly before each use.

- ATTENTION:
Check for any damage, deterioration or component deformations on equipment and tool carrier plate locking devices before each use.

- ATTENTION:
Pins "B" (fig.17-18) must always be inserted inside the plate to the end stop and locked with their pegs "C" (fig.9-10). If, due to any defor-
mation, they do not reach this position, DO NOT use the accessory in any event as it could dangerously unhook and fall to the ground.

- ATTENTION:
Always operate with both pins inserted on plates with two pins (fig.9).
Only one pin does not guarantee safe equipment blocking, and it could dangerously unhook and fall to the ground.

DISASSEMBLING THE ATTACHMENT

To remove the attachment when no longer required, simply repeat the procedure just described in reverse order, namely:
- Take the two pins “C” (fig.9-10) out of the centre of the attachment-carrying plate.
- Raise the levers “D” (fig.9) at the ends of the pins “B” (fig.9), then slide them out.
The attachment is now released from the host vehicle of DIECI; using the inclination control, rest it on flat and solid ground.

- ATTENTION:
Accessories resting on the ground must be appropriately signalled and must be set with barriers and spacers on all sides of the
area which it could occupy with a fall.

19
 ACCESSOIRES - Platform

MANUALLY EXTENDING THE BASKET

- ATTENTION:
The procedures that follow are to be carried out by just one
operator from inside the basket.
The basket must be positioned on flat ground to be
able to extend it easily

1. Get hold of the rubber tie-rod and pull it horizontally

(fig.11) to release it (fig.12).

- ATTENTION -
If the rubber tie-rod is worn or damaged,
request a spare tie-rod and replace it.

(fig.11)

2. Lift the rubber tie-rod (fig.12).

(fig.12)

3. Get hold of just the top bar and push outwards (fig.13).

(fig.13)

20
4. Completely extend the sides (fig.14).

- ATTENTION -
The basket footboard could fall when the sides
are opened; therefore get hold of it to prevent
it from falling on the floor.

(fig.14)

5. Position the footboard by hand, accompanying it onto the

floor of the basket (fig.15).

- ATTENTION -
DO NOT GET HOLD OF THE FOOTBOARD
FROM THE SIDES WHEN POSITIONING

(fig.15)

MANUALLY CLOSING THE BASKET

Follow the instructions given above in reverse order to close

the basket.

- ATTENTION -
When closing the suspended work cage, just pull
in the middle of the external tubular bar to avoid
injuring your hands

21
 ACCESSOIRES - Platform

EQUIPMENT CONNECTIONS

Some equipment can be utilised only if connected to the

hydraulic system and/or the electrical system.

Hydraulic connections
(fig.16 Pos."1")

Quick couplings of the boom head are the female Push&Pull type
and can be coupled with male quick half-couplings under pressure. 1
Tubes can therefore be connected with the use of a single hand.
Push to insert, pull to release the male half-couplings from the
female ones. This operation can be performed only after having:
1
- Set the platform on the ground
- Stopped the engine
- Let off pressure from the hydraulic system
(move the control lever in both directions with the engine off) (fig.16)

- ATTENTION:
Always wait a minute before disconnecting couplings after
having let off system pressure.

- ATTENTION:
Always carefully clean couplings before each insertion.
If female boom and male equipment half-couplings have not
been utilised, they must be protected with suitable plastic plugs. 2
1 4
- ATTENTION:
Always disconnect hydraulic tubes from equipment before 3
unhooking the machine, otherwise tubes could become da-
maged and the platform drag.

Electrical connections
(fig.17-18)

Accessory electrical plugs (fig.18 Pos."1") can be 6 or 24

(fig.17)
pole. Each of these possesses its own false plug which must
be removed to connect the equipment to the machine. To re-
move this protection, push the upper hooking lever (fig.17
Pos."2") and the lower hooking lever (fig.17 Pos."3") toward
the telescopic boom, taking care not to hurt your hands.
Carry out the opposite operation to replace the protection.

- ATTENTION:
Always disconnect the electrical plug before unhooking 1
equipment from the machine, otherwise cable can become
damaged and the platform can drag.

- ATTENTION:
The electrical equipment plug and outlet on the boom have
their own support (fig.17 Pos."4", fig.18 Pos."1") to prevent da-
mage and deteriorations. The electrical plugs and outlets
(fig.18)
must be set in their supports whenever not being utilised.

22
PRELIMINARY OPERATIONS AND EQUIPMENT
COMMAND

1. Completely close and lower the telescopic boom.

2. Level the machine using the spirit level located in the cabin.
1
3. Position the "machine function selector" (fig.20 Pos."1",
fig.21 Pos."1") on "forks" (fig.20 Pos. "A", fig.21 Pos. "A"),
using instructions given in the "Equipment assembly" chap-
ter to hook the accessory to the machine.

4. When the platform has been properly assembled, bring it to

the working site. Position the machine properly levelled on its
stabiliser feet (if present).

5. Activate the command turning the "machine functions" selec-

tor key (fig.20 Pos."1", fig.21 Pos."1") in the cab to the “Ba-
sket” symbol (fig.20 Pos. "B", fig.21 Pos. "B"). This operation
allows pushbutton panel controls to transfer to the basket.

(fig.19) Pegasus load monitoring display

- ATTENTION -
If the "machine functions" selector remains on the
forks” symbol, electrical-hydraulic equipment
will not function and safeties will be disabled.
Risk of damage to property and persons,
machine tipping hazard.
1
- ATTENTION -
Refer to the machine manual for information regarding use
of the "machine function selector" and of the load limiter.

6. If equipment is to be assembled on rotating telescopic

elevators, select the assembled equipment by means of B
the load limiter on the display (fig.19 Pos."1") in addition
to activating the basket command. Refer to the machine A
user and maintenance manual for information regarding
selection mode and control panel use. (fig.20) Pegasus machine function selector

- ATTENTION -
Refer to the machine manual for information regarding use A
of the "machine function selector" and of the load limiter.
B
- ATTENTION -
The presence of an assistant on the ground is
obligatory during accessory use. This person must be able
(in the event of an emergency) to manage and organise
the recovery of any persons blocked inside the basket
(see “basket emergency” paragraph).

(fig.21) SIR, Dedalus, Zeus, Apollo machine function selector

23
 ACCESSOIRES - Platform

7. Selector off the engine and reposition the starter key in

the 1st click position (fig.22 Pos."1").
1

8. Climb down from the machine and close and lock the driving
cab door. The key must be stored by the operator on the ground.

(fig.22)

9. Connect the two hydraulic tubes of the quick coupling

device, situated on the boom head (fig.23), respecting
the colour pairs (blue-blue, red-red).

10. Remove the false plug on the telescopic boom head, ho-
oking it to the proper support. The hooking method of the
electrical protection is the same as for the equipment.
Do not leave the false plug hanging from the chain du-
ring working operations as this could damage it, com-
promising machine start-up without equipment use.

(fig.23)
11. Disconnect the equipment electrical plug from the pro-
tection support (fig.24).

12. Insert the accessory plug from the electrical plug (fig.25).
Check that the electrical cable is not in a position which
may hinder machine and equipment movements as it
could become damaged.

- ATTENTION:
Consult capacity diagrams for platform use.
(fig.24)
- ATTENTION:
Read remote control platform instructions before use.

- ATTENTION -
When using equipment possessing electrical or hydraulic
connections, these must ALWAYS be connected to the
machine. Missing connections will not allow for regular
safety functions and risk damage to property or persons
and a machine tipping hazard.

(fig.25)

24
NOTESFORTHREE-SIDEDANDEXTENDABLECAGES
The basket must be extended when
resting on the ground.

EXTRAS
- Connect the hydraulic hoses of the cage to the hydraulic
sockets on the head of the boom (fig.26 Pos.“1”).
- Based on how the cage is to be used, put lever “A” (fig.27)
in the position of the movement to be made. Cage rota-
tion or Cage extension.
NB.: The cage (fig.28) can rotate around 3 sides of the ma-
chine (180° total).
Both when rotating and extending, hold the corresponding
1
buttons down until the cage reaches the required position.

USING THE CAGE AS A CONTAINER (fig.13)

(fig.26)
To use the truck with cage as a forklift:
- Disconnect the relative hydraulic couplings from the
head of the telescopic boom (if applicable) and also the
electrical cable of the push button control panel.
- Put the pin cover on the electrical connector on the side
of the boom-head; in this way all the binding systems,
which are mandatory when using the cage, are disabled.
- Select the machine functions selector in the cab (see the
section on the “machine functions” selector).

A
- ATTENTION:
The maximum load-bearing capacity does not change for
this function.

- ATTENTION:
PEOPLE CANNOT BE CARRIED IN THIS CONDITION.

NOTE: On a periodic basis, make sure the pin-cover is (fig.27)

fitted correctly on the socket on the side of the head-boom.

- ATTENTION:
The cage must always be locked with the dedicated pins. It
is forbidden to use the optional quick-release locking system
from the cab.

- ATTENTION:
The machine equipped with cage must be declared c/o the
competent authorities.

(fig.28)

25
 ACCESSOIRES - Platform

USE OF PASSENGER BASKET

- After having entered into the basket, verify that the

access door has been closed properly. Operators on- 2 1 3
board the basket must lock themselves in by means
of safety belts on the handrail of the basket itself.

- To call up controls on the basket pushbutton panel (fig.29-

30-31), bring selector "1" to position (I). In this position,
the boom can be controlled exclusively from the basket.

- In this position stabilisers, if present, are blocked and

the machine will not move.
F1
- Basket movement speed is calibrated by the manufactu-
rer with the diesel engine at a minimum rpm. Using this
machine with a number of rotations differing from (fig.29)
those set is strictly prohibited. PROPORTIONAL PUSHBUTTON PANEL FOR THE
PASSENGER BASKET
- The basket cannot be manoeuvred at a speed excee-
ding 0.33 m / 1".

- ATTENTION - 2 1 3
Altering basket functions or speed causes serious
risks to operators and those in the surrounding area.
DIECI disclaims all responsibility for improper use.

Initial operations for working with the basket:

1. Verify that the access door onboard the basket has been
closed properly.
2. Operators must lock themselves in by means of sa-
fety belts on the handrail of the basket itself.
F1
3. Check that the emergency pushbutton "STOP" (fig.29-
(fig.30)
30-31 Pos."F1") is in a free position (press to lock / turn
ON / OFF PUSHBUTTON PANEL FOR THE
in the direction of the arrow to unlock).
PASSENGER BASKET
4. Selector on the pushbutton panel, turning the selector
"1" to position (I) (fig.29-30-31).
5. Start up the diesel engine by simultaneously pressing se-
lectors "2" and "3" (fig.29-30) or only selector "3" (fig.30).

- ATTENTION: 1 3
During basket movements, telescopic boom plate arching is
deactivated.

- ATTENTION:
Do not exceed load limits indicated by the manufactu-
rer. A higher weight can cause a machine emergency
and basket manoeuvres are cut out. F1
(fig.31)
- ATTENTION:
PUSHBUTTON PANEL FOR ALUMINIUM BASKETS
Verify the efficiency of safety devices before any per-
sonnel lifting operations.

26
BOOM CONTROLS from cage (machine with proportional control valve)

The push button control panel is used to lift the load, extend the telescopic boom, for auxiliary functions and to turn the turret
(just Pegasus models).

A2 A1 A4 A3 M1

F1

P1 P2 P3 P4

(fig.32)
MOVIMIENTOS

- ATTENTION: The fork tilting function is not enabled.

Get familiar with the enabling controls (fig.32):

A1 - This enables the controls on the cage.

- Turn the enabling control to position “1” to have the hydraulic controls from the cage.
- Press the mu shroom head button "F1" to turn the diesel engine off from the cage.
A2 - This turns the diesel engine on from the cage.
A3 - This turns the diesel engine on from the cage.
- Turn buttons "A2" and "A3" together at the same time to start the diesel engine on from the cage.

Pulsador “P1”
1 - Press button "P1" and pull joystick "M1" back to raise the cage.
2 - Press button "P1" and push joystick "M1" forwards to lower the cage.

Pulsador “P2”
1 - Press button "P2" and pull joystick "M1" back to extend the telescopic boom.
2 - Press button "P2" and push joystick "M1" forwards to retract the boom.

Pulsador “P3” (Just for Pegasus)

1 - To turn the turret to the right, press button ”P3” and move the joystick ”M1” forwards
2 - To turn the turret to the left, press button ”P3” and pull the joystick ”M1” back.

Pulsador “P4” opción

With the three-sided extendable cage, it is used to extend the cage (open) or to turn it by 180°.
With the front extendable cage, it is used to extend the cage (open).

The movement is selected via the hydraulic deviator inside the cylinder.

- ATTENTION: IN THE CASE OF EMERGENCY, PRESS THE STOP BUTTON (fig.32 Pos."F1") AND THE ENGINE STOPS

27
 ACCESSOIRES - Platform

BOOM CONTROLS from cage (machine with on/off control valve)

The push button control panel is used to lift the load, transfer the forks and extend the telescopic boom.

B2 B1 G1 B3 E1 D1 C1

F1

E2 D2 C2

(fig.33)

MOVEMENTS

- ATTENTION: The tilting function of the forks is not enabled.

Get familiar with the enabling controls (fig.33):

B1 - This enables the controls on the cage.
- Turn the enabling control to position “1” to have the hydraulic controls from the cage.
- Press the mushroom head button "F1" to turn the diesel engine off from the cage
B2 - This turns the diesel engine on from the cage
B3 - This turns the diesel engine on from the cage
- To start the diesel engine from the cage, turn buttons “B2” and “B3” together at the same time.
G1 - Alarm LED.
- The LED is lit in normal conditions
- The alarm switches OFF in the case of an alarm
(the only movements possible are those to retract the boom and to raise it).

1 - Press button “C2” to raise the cage.

Press button “C1” to lower the cage.
2 - Press button “D1” to extend the telescopic boom.
Press button “D2” to retract the boom.
3 - Use buttons "E1" and "E2" to turn the three-sided cage by 180° or to extend the extendable cage.

The movement is selected via the hydraulic deviator inside the cage.

- ATTENTION: IN THE CASE OF EMERGENCY, PRESS THE STOP BUTTON (fig.33 Pos.”F1”) AND THE ENGINE STOPS

28
BASKET BOOM CONTROLS (ALUMINIUM BASKET)

The pushbutton panel controls activate: load lifting and telescopic boom extraction.

B1 B2 E1 C1 C2

F1

(fig.34)

MOVEMENTS

- ATTENTION: fork incline is not active.

Knowing commands (fig.34):

F1 - To selector off the diesel engine from the basket or intervene in case of emergency, press the “F1" emergency pushbutton.

B1 - Basket command controls. To activate hydraulic controls for basket use, turn command to the “I” position.

B2 - Basket diesel engine ignition.

To start up the basket diesel engine, turn selector “B2”.

C1 - To lift basket, turn selector “C1” to the left .

To lower the basket, turn selector “C1” to the right.

C2 - To extract the telescopic boom, turn selector “C2” to the right.

To retract the boom, turn selector “C2” to the left.

E1 - Acoustic warning.

- ATTENTION: IN CASE OF EMERGENCY, PRESS THE STOP BUTTON (fig.34 Pos."F1") TO SWITCH OFF THE ENGINE

29
 ACCESSOIRES - Platform

MACHINE CONTROLS WITH RADIO CONTROLLER

To use the radio controller, select position "A" (fig.35) by tur- A

ning the key on the dashboard.

Then put the radio controller (fig.37 Pos."1") in the dedicated

seat in the work cage (fig.36 Pos."3").

Consult the specific manual for information on the radio con-

troller controls and how to use it.

(fig.35)

The radio controller support features an emergency push

button (fig.36 Pos."1") and a green light (fig.36 Pos."2"),
which informs the operator when the device is within the
2 1
admitted work area.

(fig.36)

- ATTENTION:
In elevators equipped with fixed boom, the extension
detecting sensors are also controlled in order to gua- 1
rantee the safety category, namely: if the boom exten-
sion command (in or out) remains active for more than
12 seconds without the boom moving at least 9 cm, the
control unit blocks all movements.
To restore them, the system on the ground needs to be
reset by disconnecting it from the power supply for at
least 3 sec. Only reset the control unit after checking
the integrity of the cable reel.

(fig.37)

IMPORTANT:

do not manoeuvre the platform from the ground while operators are onboard.

30
PAGE INTENTIONALLY LEFT BLANK

31
 ACCESSOIRES - Platform

CAGE EMERGENCY

If you should encounter any faults or malfunctions while

using the suspended work cage, you need to use the boom/
joystick in the cab or the manual system to set the work
cage back down on the ground. In whichever case, you
must be very careful when manoeuvring, as all the safety
systems are disabled in such condition. Before making any
movements, it is strictly obligatory to check the work dia-
gram in the notebook in the cab to make sure you do not
move beyond the admitted safety area.

Recovering the cage manually

! EMERGENCY PUMP

AXA1556

MOVEMENTS POSSIBLE WITH THE EMERGENCY PUMP

No.1 Retract boom extensions
No.2 Lower boom

- ATTENTION:
Never attempt to climb down from the suspended work cage A
using haphazard equipment or systems that could put the
operators at risk.
B
All machines equipped with cage or pre-arranged for the use
of the same are equipped with a manual pump for recovering
operators in the case of emergency (machine malfunctioning).
Proceed as follows to manually retract the boom.
1
- ATTENTION:
It takes two operators to manoeuvre the work cage to get it
back down on the ground (one in the manoeuvring cab and
the other by the manual pump).

1 - Turn the diesel engine off.

2 - The operator on the ground must get hold of the bar (situa- (fig.40)
ted in the tool box) to operate the pump on rod “A” (fig.40)
of the pump itself.
3 - Put lever “B” (fig.40) in position “1” to retract the extension.
4 - Put lever “B” (fig.41) in position “2” to lower the boom.
5 - While the operator on the ground operates the pump, the B
operator in the cab carries out other jobs, which depend on
the type of control valve installed.
Move the work cage by alternating the boom retraction and
boom lowering movements, so that it always remains within
the work chart.
2
- ATTENTION:
Once the operator has been recovered, put lever “B” back in
position “1” (fig.40).

(fig.41)

32
STANDARD CONTROL VALVE

- Retracting the extension

Push lever ”A” to the left (fig.42) while the operator is B
pumping on the ground to retract the boom extension.

- Lowering the boom

Push the joystick ”B” forwards (fig.42) while the operator
is pumping on the ground to lower the boom.

Move the work cage by alternating the boom retraction and

boom lowering movements, so that it always remains within
the work chart.
A

(fig.42)

PROPORTIONAL DANFOSS
ELECTRO-HYDRAULIC CONTROL VALVE

Take lever “A” and “B” from the tool box and screw them into
their seats “C” (fig.43).

- Retracting the extension

Push lever ”A” to the left (fig.43) while the operator is
pumping on the ground to retract the boom extension.

- Lowering the boom

Push the joystick ”B” forwards (fig.43) while the operator
is pumping on the ground to lower the boom. B A
Move the work cage by alternating the boom retraction and
boom lowering movements, so that it always remains within C
the work chart.
C
- ATTENTION: (fig.43)
Once the operator has been recovered, open the tap with knob
on the hand pump again and put the rod back in the tool box.

EMERGENCY
PUSH BUTTON FOR TELESCOPIC ELEVATOR

- IMPORTANT:
Once the push button has been pressed (fig.28 Pos.”1"),
all movements of the telescopic boom are blocked; to
re-activate it, turn the knob in the direction of the arrow
printed on it.

1
(fig.44)

33
 ACCESSOIRES - Platform

PERKINS ENGINE
E.T. PEGASUS BASKET EMERGENCY

Basket recovery with manual system

- ATTENTION -
These procedures must be carried out
by two qualified and expert operators
with the authorisation of the Safety Manager.

1. Extract the movement lever and insert in its housing on

the distributor (fig.45 Pos. “A” – “B” – “C”).
2. Act on the lever of the distributor of the manoeuvre to
carry out (fig.45), bearing in mind that:
- LEVER A UPWARDS – raises the boom.
- LEVER A DOWNWARDS – lowers the boom.
- LEVER B UPWARDS – rotates the turret towards the right.
- LEVER B DOWNWARDS – rotates the turret towards the left.
- LEVER C UPWARDS – retracts the boom.
- LEVER C DOWNWARDS – extends the boom.
- LEVER D – Pivot and turn (DO NOT USE)
- LEVER E – Additional movements (DO NOT USE)
3. The second operator on the ground must take out the
rod from the toolbox and insert it in the emergency hand D E
pump housing (fig.46 Pos. “1”).
4. To carry out movements, enable the emergency pump.
The second operator must push the rod to its limit stop
first from one side and then from the other to provide the
system with pressure; this operation has to be carried
out until the movement has been completed. A B C
5. Carry out points “1” and “3” for every single manoeuvre.
6. When the boom has been completely retracted, restore
the original conditions; close the distributor system door (fig.45)
and return the rod to the toolbox.

- ATTENTION -
Before pumping, act on the distributor lever to carry out the
desired manoeuvre. Pumping without shifting the lever di-
scharges the oil from the distributor and thus more effort is
required to carry out the manoeuvres.

- ATTENTION -
When the machine is in the emergency pump condition, the
anti roll-over systems are disabled. You must consult the
load diagram (in the handbook in the cab and in “Use and
Maintenance”) before carrying out any manoeuvre with the
distributor levers. In this way it is possible to know the exact 1
position the basket is in and the work area within which it is
possible to operate thanks to the inclinometer and the let-
ters on the boom. When retracting the basket, do not carry
out any movements that could jeopardise machine stability;
danger of rolling-over.

- ATTENTION - (fig.46)
Only use levers “A”, “B” and “C” (fig.45) for recovery
operations. The levers for pivot-turn and additional
movements “D” and “E” (fig.45) must not be used
because they can put people and things at risk.

34
E.T. PEGASUS 35.16
BASKET EMERGENCY

Basket recovery with manual system

- ATTENTION -
These operations must be performed
by two qualified, expert operators
authorised by the health and safety manager.
1
1. Extract the rod located in the toolbox and insert it in the
slot in the emergency hand pump (fig.47 Pos.”1").
2. Remove the split pin (fig.48 Pos.”1") from the knob
(fig.48 Pos.”2") and screw it in.
3. Start up the emergency pump using the rod described
previously. The first operator must push the rod as far as (fig.47)
it will go, first to one side and then to the other in order to
give pressure to the plant. The operation must be perfor-
med until recovery has been completed.
4. At the same time as the first operator is following the
instructions in point “3”, the second operator must lower
the distributor lever of the manoeuvre to be performed
(fig.49), in the following order.
- LEVER A (blue) arm return.
- LEVER B (red) arm lowering.
- LEVER C (black) tower rotation.
- LEVER D - Traverse (DO NOT USE)
- LEVER E - Services (DO NOT USE)
1
2
5. When recovery has been completed, bring everything
back to the starting conditions. Unscrew the knob (fig.48
Pos.”2") and bring it back to the original position, reinsert
the split pin (fig.48 Pos.”1"), close the distributor plant (fig.48)
hatch, place the rod back in the toolbox.

- ATTENTION -
While the emergency pump is being used, the systems
to prevent overturning are deactivated. It is compulsory
to consult the loading diagram (which can be found in the
notebook in the cabin and in the Use and Maintenance ma-
nual) before performing any manoeuvre using the distributor
levers. In this way, using the inclinometer and the letters on
the arm, it is possible to find out the exact position of the
basket and the working area in which it can operate. During
basket recovery, no movements which could jeopardise ma-
chine stability must be performed, as these would risk a loss
of stability and overturning.

- ATTENTION -
Only levers “A”,”B” and “C” may be used for the reco-
very operations (fig.49). Levers “D” and “E” (fig.49) for
traverse and services must not be used as they could
jeopardise the health and safety of persons and objects. D E

A B C
(fig.49)

35
 ACCESSOIRES - Platform

MAINTENANCE OF PLATFORMS TO LIFT PEOPLE

Prior to use, check that the platform is in good working order;

Prior to use, chech that the stickers and the safety symbols can be clearly read;

An indication for the maintenance operations is given in the following chart:

Daily Monthly Quarterly Yearly

OVERALL VISUAL INSPECTION X

PICTOGRAMS AND PLATES INSPECTION X
CHECK STRUCTURAL ELEMENTS AND JOINTS
X
CHECK BLACKLASH
AND WEARING OF MECHANISMS X
CHECK BLOCK VALVES TIGHTNESS X
CONTROLS INSPECTION X
VISUAL INSPECTION OF PIPING
AND LEAK TIGHTNESS X
CAPACITY LIMITING DEVICE X
All the inspections must be carried out by personnel appropriately trained and noted in the Inspection Records;

Whenever damages or malfunctionings should be detected, follow the instructions contained in this Manual or turn
to DIECI’s Assistance Service to agree on the operation to carry out.

Whenever ordinary or supplementary maintenance operation or a technical adjustment procedure are necessary,
turn exclusively to qualified personnel duly authorized by DIECI’s Assistance Service and note down the interven-
tion in the Inspection Records;

Any tampering of the accessory makes the guarantee expire and releases the manufacturer from liability.

ATTENTION:
Store the attachment in a sheltered and dry place when it is not in use.

ATTENTION:
When working in corrosive atmospheres, it is important to service adequately and
frequently to avoid excessive wear to the attachment.

IMPORTANT:
The place that hosts the attachment must be illuminated sufficiently to be able to
service it efficiently.

36
MOVEMENTS

To be able to make the moveme nts, you need to raise the attachment from the centre of gravity (fig.50).

IMPORTANT:
Use suitable lifting equipment of
adequateload-bearing capacity.

WEIGHT OF THE ATTACHMENT:

Front Platform - Aluminium: Weight 100 Kg.

Front platform: Weight 430 Kg.

Front platform, extendable to 420 cm: Weight 580 Kg.

Three-sided platform with 90°+90° rotation: Weight 600 Kg.

Three-sided platform with 90°+90° rotation: Weight 685 Kg.

Three-sided platform, extendable to 420 cm. with 90°+90° rotation: Weight 755 Kg.

Three-sided platform, extendable to 420 cm. with 90°+90° rotation: Weight 970 Kg.

CENTRE OF GRAVITY
AXA 1431

(fig.51)

37
 ACCESSOIRES - Platform

PROTECTION ROOF (optional)

The four versions of the work cage can be equipped with a

detachable steel protection roof (fig.51) to protect the opera-
tor when working in the work cage.

The use of this protection roof does not exempt the

operator/s in the work cage from using the personal protec-
tion equipment imposed by law.

This application is an optional accessory that can be sup-

plied with the work cage and is not integral part of the same,
therefore the weight of the structure must be considered as
part of the load when calculating the remaining load capacity
or for reaching the maximum load-bearing capacity envisa-
ged for the work cage used.

The protection roof has its own aluminium nameplate, which

is riveted to the structure and which indicates its weight.

To attach the protection roof, use the nuts and bolts supplied
with the unit (no. 04 screws M12x60). (fig.51)

Refer to the table given in the general use and maintenance ma-
nual of the machine for the tightening force of the nuts and bolts.

Before and after use, make sure there are no signs of da-
mages that could compromise the efficiency of the structure
and have them rectified, if necessary, by an authorised ser-
vice centre of Dieci or by a workshop regularly registered c/o
the Chamber of Commerce.

The manufacturer is not liable for unauthorised jobs or jobs

carried out by unqualified personnel, or jobs that have not
been completed to perfection.

If the accessory is dismantled, keep it in a sheltered and dry

place, protected against atmospheric agents to prevent its
metal parts from rusting.

38
PAGE INTENTIONALLY LEFT BLANK

39
 ACCESSOIRES - Platform

PAGE INTENTIONALLY LEFT BLANK

40
ELECTRICAL SYSTEM

41
42
ACCESSOIRES - Platform

OVERLOAD CONTROL BOARD

MACHINE OK LED

TRANSMITTER MICRO SWITCH ENABLED

EMERGENCY BUTTON

24-PIN CONNECTOR ILME (BOOM HEAD)

HBC RADIO CONTROL SUPPORT

ET ON/OFF 2004
 OVERLOAD CONTROL BOARD

MACHINE OK LED

TRANSMITTER MICRO SWITCH ENABLED

EMERGENCY BUTTON

24-PIN CONNECTOR ILME (BOOM HEAD)

HBC RADIO CONTROL SUPPORT

ET ON/OFF 2004

43
44
ACCESSOIRES - Platform

WIRES NOT USED

PEGASUS CAGE PUSH BUTTON

CONTROL PANEL(CAB 2004)
 GREEN LIGHT EMERGENCY PUSH BUTTON

LEVER BACK RELAY HORN

LEVER FORWARD RELAY BHB 5516

DIRECTION JOYSTICK

ROTATION SPEED REDUCTION RELAY BHB 5506 - CAPACITY REGULATOR

BHB 5507 - REGULATOR BASE

LIFTING ILME 24-PIN CONNECTOR ON

BOOM HEAD

EXTENSION ILME 4-PIN CONNECTOR ON

BPE BOARD

ROTATION MARK 7-PIN CONNECTOR

JOYSTICK

UTILITIES BPE ELECTRONIC BOARD

(CAGE LOAD CELL CONTROL)

0-1 (ON-OFF)

START 1

START 2

PEGASUS CAGE PUSH BUTTON

CONTROL PANEL (CAB 2004)

45
46
ACCESSOIRES - Platform

WIRES NOT USED

Proportional ET CAGE PUSH BUTTON CON-

TROL PANEL (CAB 2004)
 GREEN LIGHT HORN

LEVER BACK RELAY BHB 5516

DIRECTION JOYSTICK 2

LEVER FORWARD RELAY BHB 5506 - CAPACITY REGULATOR

BHB 5507 - REGULATOR BASE

ROTATION SPEED REDUCTION RELAY ILME 24-PIN CONNECTOR ON

BOOM HEAD

LIFTING ILME 4-PIN CONNECTOR ON

BOOM HEAD

EXTENSION ILME 7-PIN CONNECTOR ON

BPE BOARD

MARK 7-PIN CONNECTOR JOYSTICK

UTILITIES BPE ELECTRONIC BOARD
(CAGE LOAD CELL CONTROL)

0-1 (ON-OFF)

START 1

START 2

EMERGENCY PUSH BUTTON

Proportional ET CAGE PUSH BUTTON CON-

TROL PANEL (CAB 2004)

47
48
ACCESSOIRES - Platform

WIRES NOT USED (TO BE ISOLATED)

ET ON/OFF CAGE PUSH BUTTON
CONTROL PANEL(CAB 2004)
 LED HORN PUSH BUTTON

BPE ELECTRONIC BOARD

0 - 1 |ON-OFF|
(CAGE LOAD CELL CONTROL)

START 1 SELECTOR

START 2 SELECTOR

EMERGENCY PUSH BUTTON

LH TRANSFER BUTTON

RH TRANSFER BUTTON

EXTEND BUTTON

RETRACT BUTTON

LOWER BOOM BUTTON

RAISE BOOM BUTTON

ET ON/OFF CAGE PUSH BUTTON

CONTROL PANEL (CAB 2004)

49
50
ACCESSOIRES - Platform

Overload management board

4-pin ILME connector
Operation OK LED
Transmitter microswitch enabled
Emergency button
24-pin ILME plug (boom head)

RADIO CONTROL SUPPORT

PEGASUS 2006 – PROPORTIONAL TELESCOPIC
HANDLER 2006
HYDRAULIC SYSTEM

51
 EXTENSION EXTENSION

52
EXTENSION EXTENSION
ACCESSOIRES - Platform

TO LEVELLING

TO ROTATING COLUMN

PEGASUS with outriggers with 8 movements

Outrigger hydraulic diagram

Assembly
 TO LEVELLING

TO ROTATING COLUMN

PEGASUS with outriggers with 4 movements

Outrigger hydraulic diagram

Assembly

53
 ACCESSOIRES - Platform

Rotación horizontal

FROM LS POWER
STEERING VALVE

EMERGENCY HAND PUMP

M (stop cock)

Compensation

Lifting

Lifting

Rotation

Top
Utilities
Extension Bottom Extension

Inclination

ROTATING COLUMN

Accessories

TURRET ROTATION

Hydraulic system
BOOM MOVEMENTS SECTION

54
 QUICK-RELEASE COUPLINGS
FOR ACCESSORIES

To power steering

Lifting
Inclination

Priority valve

External extension cylinder

To power steering
Compensation

Cylinders of front outriggers

Double-acting non-return valve

Inclination cylinder

Servo controls supply pump

Compensation cylinder (Internal NO.4)

Internal extension cylinder

Quick-release couplings
Internal extension

Single-acting non-return valve

Outriggers control valve

Boom lifting cylinder

Control valve

Pump
Oil tank

Description Code

External extension

Extension cylinders

Hydraulic system
Front outriggers BOOM MOVEMENTS SECTION

55
56
QUICK-RELEASE COUPLINGS
FOR ACCESSORIES

To power steering

Lifting Inclination

Priority valve

To power steering
Compensation
ACCESSOIRES - Platform

Cylinders of front outriggers

Double-acting non-return valve

Inclination cylinder

Servo controls supply pump

Compensation cylinder (Internal NO.4)

Internal extension cylinder

Quick-release couplings
Extension

Single-acting non-return valve

Outriggers control valve

Control valve
Distribuidor

Pump
Oil tank

Description Code

Extension cylinders

Hydraulic system
Front outriggers BOOM MOVEMENTS SECTION
 Open cage
Rotate cage

Rotation cylinder

Cage opening cylinders

Non-return valve

Movement selector

One-way throttling device

Quick-release couplings

Three-sided extendable cage

Opening/rotation hydraulic system

57
58
ACCESSOIRES - Platform

Rotation cylinder

Non-return valve

One-way throttling device

Quick-release couplings

Three-sided cage

Rotation hydraulic system

 Cage opening cylinders

Non-return valve

One-way throttling device

Quick-release couplings

Front extendable cage

Opening hydraulic system

59
60
POSITIVE/NEGATIVE
COMMUTAZIONE
SWITCH CAGE ROTATION
POSITIVO/NEGATIVO ROTAZIONE CESTELLO
UP
SALITA

BOOM ROTATION
ROTAZIONE BRACCIO
ACCESSOIRES - Platform

CONNECTED
COLLEGATOTO UTILITIES
A SERVIZI
CAGE WITH EXTENSION TO POSITIVE/NEGATIVE RAM

180 BAR 180 BAR 100 BAR 100 BAR

ACCESSORIES
Hydraulic system
 SOLLEVAMENTO
LIFTING

ROTATION
ROTAZIONE

P
OSCILLATING CAGE WITH FIXED AND ROTATING EXTENSION

CONNECTED
COLLEGATOTOAUTILITIES
SERVIZI
ACCESORIOS ET
T Instalación hidráulica

160 BAR 80 BAR

61
62
EXTENSION
SFILO
UP
SALITA

BOOM ROTATION
ROTAZIONE BRACCI O
ACCESSOIRES - Platform

P
OSCILLATING CAGE WITH EXTENDABLE AND
ROTATING EXTENSION

CONNECTED TO
COLLEGATO UTILITIES
A SERVIZI

ACCESORIOS ET
T Instalación hidráulica

160 BAR 160 BAR 80 BAR

OVERALL DIMENSIONS AND SIZES

63
 ACCESSOIRES - Platform

FIXED FRONT PLATFORM IN ALUMINIUM

(capacity 200 KG)

64
 FRONT FIXED PLATFORM
790 (load-bearing capacity: 300 KG)

390

PIATTAFORMA FISSA (portata 300 KG)

55
1540

390
1490
2150

2170

1180

110 0
1220

65
 ACCESSOIRES - Platform

FIXED THREE-SIDED PLATFORM

765 (load-bearing capacity: 300 KG)
690 (load-bearing capacity: 1000 KG)
30

PIATTAFORMA FISSA ROTANTE (portata 300 KG)

310
2447

390
1490

2367

242 965
2150

2170
1180

110 0
1220

66
 FRONT OPEN EXTENDABLE PLATFORM

PIATTAFORMA ESTENSIBILE APERTA (portata 300 KG)

(load-bearing capacity: 300 KG)

1239

973

280
4116
973

1080

67
 ACCESSOIRES - Platform

790 FRONT CLOSED EXTENDABLE PLATFORM

575 (load-bearing capacity: 300 KG)

PIATTAFORMA ESTENSIBILE CHIUSA (portata 300 KG)

55
1540

615

1490

1460
118

280
2406 (4116)

2170

1180
118

1080

1506 1220

68
 THREE-SIDED OPEN EXTENDABLE PLATFORM
(load-bearing capacity: 300 KG)

PIATTAFORMA ESTENSIBILE ROTANTE A

1239

242 965
4116

1080

69
 ACCESSOIRES - Platform

THREE-SIDED CLOSED EXTENDABLE PLATFORM

PIATTAFORMA ESTENSIBILE ROTANTE CHIUSA (portata 300 KG)

765
(load-bearing capacity: 300 KG)
690

310
2447

1490

2367

242 965
2406 (4116)

2160
1180

1080
1506
1220

70
 THREE-SIDED OPEN EXTENDABLE PLATFORM
(load-bearing capacity: 800 KG)

PIATTAFORMA ESTENSIBILE ROTANTE

1239

242 965
4116

1080

71
 ACCESSOIRES - Platform

HREE-SIDED CLOSED EXTENDABLE PLATFORM

(load-bearing capacity: 800 KG)

PIATTAFORMA ESTENSIBILE ROTANTE CHIUSA (portata 800 KG)

765
690
2447

1490

2367

242 965
2406 (4116)

1180

2160

1506 1080
1220

72
HYDRAULICALLY AND MANUALLY EXTENDABLE TRILATERAL PLATFORM
(capacity 300 KG)

73
 ACCESSOIRES - Platform

PAGE INTENTIONALLY LEFT BLANK

74
 LOAD CHARTS

- ATTENTION -

Information included in this publication can vary at any time as a result

of continuously modified technical improvements, updating and publishing timelines.
INFORMATION CONTAINED HERE WITHIN IS THEREFORE
NOT TO BE CONSIDERED BINDING.

Verify the presence of all capacity diagrams of acquired equipment upon machine delivery.
In the event that any respective diagrams are not present, contact DIECI customer
assistance.

Diagrams present inside the cab note-book must correspond to those present in this manual.
Contact DIECI customer assistance if this is not the case.

- WARNING -

Operating without capacity diagrams for equipment in use IS STRICTLY PROHIBITED.

75
 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

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 ACCESSOIRES - Platform

120
121
 ACCESSOIRES - Platform

PEGASUS 50.21 240 / 420 215

AXB1396/8
120 120

23 23,2
22
21
20 M
62°
19 L

kg = 300 kg
18 57° I
17 H
16 52° G
15
F
14
E
13

+
44°
D
12
C
11

Max.
B
10
33° A
9
8
70°
7 60°

6 50°

5 40°

4 30°

3 20°

2 10°

1 0°
0
-4°
-1
m 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

15,0

122
123
 ACCESSOIRES - Platform

124
Servizio Assistenza Tecnica - Via E. Majorana, 2-4 - 42027 Montecchio Emilia (RE) ITALY
Tel. +39 0522 869611 - Fax S.A.T. +39 0522 869744